Era of bast fibers-based polymer composites for replacement of man-made fibers

Bast fibers are defined as those obtained from the outer cell layers of the bast of various plant families. They are finding use in textile applications and are widely used as reinforcements for green composites, as bast fibers are perceived as "sustainable". There is a growing demand for bast fibers across the world due to their renewable and biodegradable nature. The bast fibers are mainly composed of cellulose, which potentially considers the growing techniques, harvesting and extraction processes of bast fibers most used to produce fibers with appropriate quality to apply in the daily lives of modern men and women in contemporary society. This review paper looks at many aspects of natural fibers, with a focus on plant bast fibers, including their impact on prehistoric and historical society. This review shows that bast fibers are competitive compared to man-made fibers in many applications, but variability in mechanical properties and low tenacity may limit their use in high-strengthh composites and extend to, particularly in aerospace, automotive, packaging, building industries, insulation, E-composites (Eco composites), geotextiles and many other applications are currently being explored. Considering, important characteristics of bast fibers include physical, mechanical, and chemical properties. This makes bast fibers one of the most important classes of plant fibers to use as reinforcing agents in thermosetting/thermoplastic polymer matrices. And the effect of bast fibers as reinforcement in the properties of ECO-composites, GREEN-composites, BIO-composites, lightweight composites. Bast fibers play an important role in sustainability, the preservation of the health of the environment, the well-being of the next generation, and even the daily lives of men and women in the contemporary world.

Preparation and characterization of potato starch-based composite films reinforced by modified banana fibers and its application in packaging of grapes

The current study focuses on the preparation and characterization of potato starch-based biocomposite films by reinforcing them with banana fiber. The banana fibers were modified using ultrasonication and cellulase enzyme, individually and in combination. Both native and modified banana fibers underwent physical, morphological, FTIR, and crystallinity analyses. The resulting biocomposite films, created by incorporating native and treated banana fibers, were then evaluated for their mechanical, thermal, barrier, and biodegradable properties. The findings indicated that combining ultrasound with enzyme treatment of banana fibers in the potato starch matrix led to a substantial reduction in water-sorption and water-vapor permeability (0.156 g mm m-2 h-1 kPa-1) of the packaging films. Additionally, the mechanical properties (5.02 MPa-Tensile strength, 4.27 MPa-Sealability) of the films significantly improved with the inclusion of modified banana fibers. FTIR analysis revealed similar spectra for all modified samples, along with enhanced crystallinity. Moreover, the thermal stability of the developed films was enhanced by the incorporation of modified banana fibers. Scanning electron microscopy showed that the modified fibers exhibited smooth surfaces and an even distribution of spaces compared with the native fibers. The biocomposite films demonstrated biodegradation within 42 days. Furthermore, the packaging application was tested with grapes, which showed that the films could maintain storability for up to 8 days. Overall, these results suggest a promising eco-friendly method for producing packaging films with biocompatible, biodegradable, and non-toxic properties.

Multi-length scale strengthening and cytocompatibility of ultra high molecular weight polyethylene bio-composites by functionalized carbon nanotube and hydroxyapatite reinforcement

The mechanical properties, such as hardness and elastic modulus, of ultra-high molecular weight polyethylene (UHMWPE) composites for acetabular cup liner are improved by adding hydroxyapatite (HAp) and carbon nanotubes (CNT). However, the weak adhesion of HAp (H) and CNT (C) with UHMWPE (U) limits the enhancement of mechanical properties. Thus, the surface of these reinforcements is silane-treated to improve the adhesion with polymer via Si-O and C=O bonds, as evidenced from spectroscopy techniques. An increased dispersion and interfacial adhesion of functionalized HAp (fH) and CNT (fC) with the polymer matrix is confirmed by nearly two-fold increased reinforcement fraction (R_f: 0.55) of U-10 wt% fHAp-2 wt.% fCNT (U10fH2fC) in comparison to U-10 wt% HAp-2 wt.% CNT (U10H2C). Additionally, Voronoi Tessellation (VT) on SEM micrographs of U10H2C and U10fH2fC revealed the dispersion of functionalized CNTs in U10fH2fC with a center-to-center distance of 0.076 μm, which is 74% higher for unfunctionalized CNT in U10H2C. The multilength scale strengthening of the UHMWPE matrix is confirmed from atomic level modification via functionalization of fillers which effectively adhered to the polymer chain on a micro-scale level. A uniform distribution of CNTs rendered increased crystallinity (+28%) of U10fH2fC, which in turn resulted in significant improvement in bulk mechanical properties (18%, 49%, and 12% increased hardness (148.1 MPa), elastic modulus (3.51 GPa) and tensile elastic modulus (219.8 MPa), respectively) in comparison to that of U10H2C. Functionalized-HAp/CNT reinforced UHMWPE composites maintained its cytocompatibility in the MTT test and fluorescence microscopy, affirming their potential employment as acetabular cup liners for hip joint arthroplasty.

A review on remediation of dye adulterated system by ecologically innocuous "biopolymers/natural gums-based composites"

The mitigation of wastewater exploiting biopolymers/natural gums-based composites is an appealing research theme in today's scenario. The following review presents a comprehensive description of the polysaccharides derived from biopolymers (chitosan, collagen, cellulose, starch, pectin, lignin, and alginate) and natural gums (guar, gellan, carrageenan, karaya, moringa oliefera, tragacanth, and xanthan gum). These biopolymers/natural gums-based composites depicted excellent surface functionality, non-toxicity, economic and environmental viability, which corroborated them as potential candidates in the decontamination process. The presence of -OH, -COOH, and -NH functional groups in their backbone rendered them tailorable for modification/functionalization, and anchor an array of pollutants via electrostatic interaction, hydrogen bonding, and Van der Waals forces. Further, due to these functional moieties, these bio-based composites revealed an excellent adsorption capacity than conventional adsorbents. This review provides an overview of the classification of biopolymers/natural gums based on their origin, different ways of their modification, and the remediation of dye-contaminated aqueous environments employing diverse bio-based adsorbents. The isotherm, kinetic modelling along with thermodynamics of the adsorption process is discussed. Additionally, the reusable efficacy of these bio-adsorbents is reviewed.

Mechanical, thermal, viscoelastic and hydrophobicity behavior of complex grape stalk lignin and bamboo fiber reinforced polyester composite

This work aims to investigate the degradation stability of bamboo fiber-reinforced polyester composite toughened with complex lignin biopolymer derived from the waste grape stalks. The properties like mechanical, wear, thermal, DMA, and hydrophobic were studied after the addition of lignin and analyzed how the lignin addition influenced these properties. Prior to composite making the fiber and lignin was treated with silane. According to the results obtained incorporating 40 vol% of bamboo fiber into the polyester resin, the mechanical and wear properties enhanced. Further, the composite containing 2.0 vol% of lignin has maximum tensile strength, tensile modulus, flexural strength, flexural modulus, and ILSS. Similarly, the composite designation having 4 vol% lignin revealed the improved wear loss stability of 0.007 mm³/Nm (sp. wear rate). The highest degradation temperature reported for composite designation UBL4 it was 520 °C, with a relatively lesser weight loss of 19 %. Likewise, the highest storage modulus was about 4.5 GPa, and the lowest loss factor was up to 0.3 for the composite designation UBL4. The contact angle investigation revealed that all composite designations are not fall below 70°, indicating their hydrophobic stability. These composites with enhanced stability against load, heat and water could be utilized in the industrial, automotive and defense sectors where high performance outcomes are required.

Simultaneous toughness and stiffness of 3D printed nano-reinforced polylactide matrix with complete stereo-complexation via hierarchical crystallinity and reactivity

A novel strategy adaptive to 3D printing of stereo-complexed polylactide matrix for simultaneous toughness and stiffness was designed. Stereo-complexation is a potent way to enhance both aqueous stability and heat resistance of polylactide, but also aggravates brittleness problem of polylactide. Though poly(butyleneadipate-co-terephthalate) elastomer with epoxidized compatibilizer improved stiffness and toughness of common polylactide, their effectiveness on mechanical and crystallization properties of stereo-complexed polylactide remained unknown. More importantly, incorporation of above techniques into 3D printing kept a fundamental challenge. Both stereo-complexation of polylactide and covalent coupling of polylactide and poly(butyleneadipate-co-terephthalate) by epoxidized compatibilizer are easy to occur when preparing the filaments for printing, impeding the following 3D printing procedure. The hypothesis for this research is that controlled hierarchical crystallization and reaction in three thermal processes could ensure simultaneous toughness and stiffness, and complete stereo-complexation in polylactide matrices. Reinforcing effects of a selected epoxidized compatibilizer, POSS_(epoxy)8, on crystallinities, thermal properties, mechanical properties and morphologies were systematically studied. Such a strategy not only removed the obstacles in incorporating stereo-complexation and coupling techniques of polylactide into 3D printing, but also revealed the mechanism to produce high-performance 3D printed polylactide matrix via hierarchical crystallization and reaction.

New insights into the sorption of U(VI) on kaolinite and illite in the presence of Aspergillus niger

The regulation effect of Aspergillus niger to the sorption behavior of U(VI) on kaolinite and illite was studied through investigating the enrichment of U(VI) on kaolinite-Aspergillus niger and illite-Aspergillus niger composites. Kaolinite- or illite-A. niger composites were prepared through co-culturation method. Results showed that U(VI) sorption on kaolinite and illite in different pH ranges could be attributed to ion exchange, outer-sphere complexes (OSCs), and inner-sphere complexes (ISCs), while only the ISCs on the bio-composites. Moreover, micro-spectroscopy tests revealed that U(VI) coordinate with phosphate, amide, and carboxyl groups on illite- and kaolinite- A. niger composites. X-ray photoelectron spectroscopy (XPS) further found that U(VI) was partly reduced to non-crystalline U(IV) by A. niger in the bio-composites, occurring as phosphate coordination polymers or biomass-associated monomers. The findings herein provide further insight into the immobilization and migration of uranium in environments.

Development of novel hyaluronic acid/human-like collagen bio-composite membranes: A facile "surface modification-assembly" approach

The merits of hyaluronic acid (HA) as a representative biological carbohydrate polymers especially in bioactivity and tailorability makes it ideal building block for the engineering of tissue engineering scaffolds. HA-based bio-composites integrate the characteristics of multi-component materials, possessing versatility and further improving the therapeutic efficacy. Human like collagen (HLC), which is hydrophilic, biomimetic, and bio-safe, with human tissue-derived collagen biofunction, has attracted extensive attention worldwide. Herein, we developed a novel method for HA/HLC bio-composite membranes preparation, comprising one-step surface modification-assembly process by which the HLC self-assembles are simultaneously loaded on the oxidized-modified HA (oxi-HA) from the surface/interface micro-scale. Comprehensive material characterizations and in vitro/in vivo biostudies proved that the HLC/oxi-HA composite membranes exhibited significantly enhanced biological activity, hemostatic performances, and wound healing properties compared to that of the pristine HA. The results of this study highlight the great potential of the prepared biomimetic HLC/oxi-HA bio-composites as a new generation of multifunctional HA-based wound-healing materials.

Utilization of microalgae residue and isolated cellulose nanocrystals: A study on crystallization kinetics of poly(ɛ-caprolactone) bio-composites

Exploration of biodegradable materials for conventional application has taken a rising interest across the world. The presented work primarily focused on exploring the effectiveness of isolated CNCs from marine de-oiled green algae biomass residue (Dunaliella tertiolecta) in synthesized poly(ɛ-caprolactone) (PCL). The washed algae biomass residue (WABR) and algae derived CNCs were explored as two different bio-fillers incorporated into PCL for comparison and development of biodegradable and flexible bio-composites with varying bio-filler loading. FTIR, XRD, TGA, UTM, DSC, POM, and SAXS characterized the developed PCL/WABR and PCL/CNC bio-composites. Improved thermal stability was observed in PCL/CNC bio-composites by ~10 °C rise. Besides, increased modulus of 18.38 MPa and tensile strength was obtained in PCL/CNC/1 bio-composites. However, the isothermal kinetics study (at 45 °C) revealed the reduction in the degree of crystallinity of bio-composites, and the axialite formation was visualized via POM. Moreover, CNCs was found as an excellent nucleating agent and effective bio-filler as compared to WABR.

Effect of cellulose nanocrystals derived from Dunaliella tertiolecta marine green algae residue on crystallization behaviour of poly(lactic acid)

Marine green algae biomass residue (ABR), a waste by-product of Dunaliella tertiolecta, left behind after the extraction of oil from the algal biomass, was utilized for the fabrication of cellulose nanocrystals (CNCs). The fabricated sulphuric acid hydrolysed CNCs had needle-like morphology, with dominant cellulose type I polymorph and a high crystallinity index of 89 %. ICP-MS elemental analysis confirmed the presence of a variety of minerals in the ABR. Washed ABR (WABR)/PLA and CNC/PLA bio-composite films were developed via solvent casting technique with varying bio-filler loadings for comparing their effectiveness on the crystallization behaviour of PLA. FESEM, FTIR, XRD and TGA were used to characterize the bio-fillers. The nucleating and crystallization behaviour of the bio-composite films were confirmed using DSC, SAXS and POM analysis which indicated better effectiveness of CNCs with a significant reduction in cold crystallization temperature, and noteworthy increment in crystallinity and spherulite growth rate.

A computational study of mechanical properties of collagen-based bio-composites

Studying changes in collagen deformation behavior at the nanoscale due to variations in mineralization and hydration is important for characterizing and developing collagen-based bio-composites. Recent studies also find that carbon nanotubes (CNTs) show promise as a reinforcing material for collagenous bio-composites. Currently, the effects of variation in mineral, water, and CNT content on collagen gap and overlap region mechanics during compression is unexplored. We use molecular dynamics simulations to investigate how variations in mineral, water, and CNT contents of collagen bio-composites in compression change their deformation behavior and thermal properties. Results indicate that variations in mineral and water content affect the collagen structure due to expansion or contraction of the gap and overlap regions. The deformation mechanisms of the gap and overlap regions also change. The presence of CNTs in non-mineralized collagen reduces the deformation of the gap region and increases the bio-composite elastic modulus to ranges comparable to mineralized collagen. The collagen/CNT bio-composites are also determined to have a higher specific heat than the studied mineralized collagen bio-composites, making them more likely to be resistant to thermal damage that could occur during implantation or functional use of a collagen collagen/CNT bio-composite biomaterial.

Structural performance of poultry eggshell derived hydroxyapatite based high density polyethylene bio-composites

In this research, hydroxyapatite (HAp) was synthesized from chicken eggshell waste by hydrothermal method for the development of bio-composite material suitable for biomedical implant. However, since environmental influences on natural materials are unique for different geographical locations in the world, the use of agro wastes from these locations need to be investigated. This work provides the detail results of the potentials of eggshell as HAp source. High-density polyethylene (HDPE)/HAp composites were developed by random dispersion of Hap (10, 20, 30 and 40 wt.%) in HDPE matrix, and were designated as HAC10, HAC20, HAC30, and HAC40. The HAp-filled HDPE composites were developed by a hot compression moulding process. The samples were subjected to tensile, flexural, impact, fracture toughness and wear tests according to ASTM standards in order to establish their structural performance as an implant material. Furthermore, the samples were also tested for hydrophilicity using tap water and simulated body fluid (SBF). X-ray diffraction analysis showed strong peaks of hydroxyapatite phase which established that the influence of the selected processing conditions on the poultry eggshell as a natural source for the biomedical application was suitable for the synthesis of high-quality hydroxyapatite. The mechanical properties of the developed composites were enhanced to the level of the required properties expected of an implant material compared to the control sample except for impact strength. Water absorption characteristics of the developed composite samples also displayed expected behaviour in SBF solution than in tap water thereby promoting the material as a good implant material. From the results, the sample with 40 wt.% HAp possess the highest values in the mechanical properties examined while sample from 20 wt.% had the best fracture toughness. The results revealed that these waste eggshells could be successfully converted into useful biocompatible HAp particles needed for the enhancement of the mechanical properties of polymer composites to meet the structural challenges of bio-composites.

Bacterial cellulose-assisted de-lignified wheat straw-PVA based bio-composites with novel characteristics

In the present study, in-house extracted ligninolytic consortium was used as a green catalyst to modify the pristine wheat straw through de-lignification. The ligninolytic consortium showed an enhanced level of de-lignification with a maximal cellulose exposure from 24% to 76.54% cellulose. The de-lignified wheat straw was further strengthened using bacterial cellulose integration. Subsequently, a well-known compression molding technique was used to develop bio-composites from a de-lignified and bacterially modified wheat straw in the presence of polyvinyl alcohol (PVA) and glycerol as a plasticizer. The newly developed bio-composites were characterized using a variety of analytical and imaging techniques including Fourier Transform Infra-Red Spectroscopy (FT-IR) and Scanning Electron Microscopy (SEM). Evidently, the characterization profile revealed a considerable improvement in the morphology, mechanical and water uptake features of the newly developed bio-composites. In summary, the improved characteristics of bacterial cellulose-assisted de-lignified wheat straw-PVA based bio-composites suggest a high potential of enzymatic treatment for biotechnological exploitability.

S-Layer-Based Nanocomposites for Industrial Applications

This chapter covers the fundamental aspects of bacterial S-layers: what are S-layers, what is known about them, and what are their main features that makes them so interesting for the production of nanostructures. After a detailed introduction of the paracrystalline protein lattices formed by S-layer systems in nature the chapter explores the engineering of S-layer-based materials. How can S-layers be used to produce "industry-ready" nanoscale bio-composite materials, and which kinds of nanomaterials are possible (e.g., nanoparticle synthesis, nanoparticle immobilization, and multifunctional coatings)? What are the advantages and disadvantages of S-layer-based composite materials? Finally, the chapter highlights the potential of these innovative bacterial biomolecules for future technologies in the fields of metal filtration, catalysis, and bio-functionalization.

Structural and Functional Hierarchy in Photosynthetic Energy Conversion-from Molecules to Nanostructures

Basic principles of structural and functional requirements of photosynthetic energy conversion in hierarchically organized machineries are reviewed. Blueprints of photosynthesis, the energetic basis of virtually all life on Earth, can serve the basis for constructing artificial light energy-converting molecular devices. In photosynthetic organisms, the conversion of light energy into chemical energy takes places in highly organized fine-tunable systems with structural and functional hierarchy. The incident photons are absorbed by light-harvesting complexes, which funnel the excitation energy into reaction centre (RC) protein complexes containing redox-active chlorophyll molecules; the primary charge separations in the RCs are followed by vectorial transport of charges (electrons and protons) in the photosynthetic membrane. RCs possess properties that make their use in solar energy-converting and integrated optoelectronic systems feasible. Therefore, there is a large interest in many laboratories and in the industry toward their use in molecular devices. RCs have been bound to different carrier matrices, with their photophysical and photochemical activities largely retained in the nano-systems and with electronic connection to conducting surfaces. We show examples of RCs bound to carbon-based materials (functionalized and non-functionalized single- and multiwalled carbon nanotubes), transitional metal oxides (ITO) and conducting polymers and porous silicon and characterize their photochemical activities. Recently, we adapted several physical and chemical methods for binding RCs to different nanomaterials. It is generally found that the P(+)(QAQB)(-) charge pair, which is formed after single saturating light excitation is stabilized after the attachment of the RCs to the nanostructures, which is followed by slow reorganization of the protein structure. Measuring the electric conductivity in a direct contact mode or in electrochemical cell indicates that there is an electronic interaction between the protein and the inorganic carrier matrices. This can be a basis of sensing element of bio-hybrid device for biosensor and/or optoelectronic applications.