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Shalwan A, Alajmi A, Yousif BF. Theoretical Study of the Effect of Fibre Porosity on the Heat Conductivity of Reinforced Gypsum Composite Material. Polymers (Basel) 2022; 14:polym14193973. [PMID: 36235921 PMCID: PMC9570955 DOI: 10.3390/polym14193973] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/13/2022] [Revised: 08/11/2022] [Accepted: 08/25/2022] [Indexed: 11/16/2022] Open
Abstract
In recent years, there has been an increasing demand for engineering materials that possess good mechanical and thermal properties and are cheap an d environmentally friendly. From an industrial and academic point of view, there is a need to study the heat conductivity of newly developed polymer composites and the influence of porosity on the insulation performance of polymer composites. Experimental and theoretical studies were conducted on mainly sisal/glass fibre gypsum composites with different fibre volumes (0, 20, 25, 30, and 35 wt.%). The outcomes from the theoretical model in ANSYS have shown that there is a high possibility to simulate the experimental work and high accuracy for reflecting the experimental findings. Moreover, the results show that natural fibre polymer composites with a high-volume fraction of natural fibres have higher insulation performance than synthetic polymer composites with the same volume fraction of synthetic fibres. Furthermore, the results suggest and support that the improved performance of natural fibre-based composites was due at least in part to the internal porosity of the fibres.
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Affiliation(s)
- A. Shalwan
- Department of Manufacturing Engineering Technology, Public Authority for Applied Education and Training, Kuwait City 13092, Kuwait
- Correspondence:
| | - Abdalrahman Alajmi
- School of Chemistry, Physics and Mechanical Engineering, Queensland University of Technology, Brisbane, QLD 4000, Australia
- Department of Power and Desalination Plants, Ministry of Electricity and Water, Kuwait City 12010, Kuwait
| | - B. F. Yousif
- Centre of Excellence in Engineered Fiber Composites (CEEFC), Faculty of Engineering and Surveying, University Southern Queensland, Toowoomba, QLD 4350, Australia
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Savov V, Valchev I, Antov P, Yordanov I, Popski Z. Effect of the Adhesive System on the Properties of Fiberboard Panels Bonded with Hydrolysis Lignin and Phenol-Formaldehyde Resin. Polymers (Basel) 2022; 14:polym14091768. [PMID: 35566951 PMCID: PMC9105454 DOI: 10.3390/polym14091768] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/26/2022] [Revised: 04/11/2022] [Accepted: 04/25/2022] [Indexed: 02/04/2023] Open
Abstract
This study aimed to propose an alternative technological solution for manufacturing fiberboard panels using a modified hot-pressing regime and hydrolysis lignin as the main binder. The main novelty of the research is the optimized adhesive system composed of unmodified hydrolysis lignin and reduced phenol–formaldehyde (PF) resin content. The fiberboard panels were fabricated in the laboratory with a very low PF resin content, varying from 1% to 3.6%, and hydrolysis lignin addition levels varying from 7% to 10.8% (based on the dry wood fibers). A specific two-stage hot-pressing regime, including initial low pressure of 1.2 MPa and subsequent high pressure of 4 MPa, was applied. The effect of binder content and PF resin content in the adhesive system on the main properties of fiberboards (water absorption, thickness swelling, bending strength, modulus of elasticity, and internal bond strength) was investigated, and appropriate optimization was performed to define the optimal content of PF resin and hydrolysis lignin for complying with European standards. It was concluded that the proposed technology is suitable for manufacturing fiberboard panels fulfilling the strictest EN standard. Markedly, it was shown that for the production of this type of panels, the minimum total content of binders should be 10.6%, and the PF resin content should be at least 14% of the adhesive system.
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Affiliation(s)
- Viktor Savov
- Faculty of Forest Industry, University of Forestry, 1797 Sofia, Bulgaria
- Correspondence: (V.S.); (P.A.)
| | - Ivo Valchev
- Faculty of Chemical Technologies, University of Chemical Technology and Metallurgy, 1757 Sofia, Bulgaria; (I.V.); (I.Y.)
| | - Petar Antov
- Faculty of Forest Industry, University of Forestry, 1797 Sofia, Bulgaria
- Correspondence: (V.S.); (P.A.)
| | - Ivaylo Yordanov
- Faculty of Chemical Technologies, University of Chemical Technology and Metallurgy, 1757 Sofia, Bulgaria; (I.V.); (I.Y.)
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A Sustainable Approach to Build Insulated External Timber Frame Walls for Passive Houses Using Natural and Waste Materials. FORESTS 2022. [DOI: 10.3390/f13040522] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 02/05/2023]
Abstract
This paper presents structures of timber-framed walls designed for passive houses, using natural and waste resources as insulation materials, such as wool, wood fibers, ground paper, reeds (Phragmites communis), and Acrylonitrile Butadiene Styrene (ABS) wastes. The insulation systems of stud walls composed of wool–ABS composite boards and five types of fillers (wool, ABS, wood fibers, ground paper, and reeds) were investigated to reach U-value requirements for passive houses. The wall structures were designed at a thickness of 175 mm, including gypsum board for internal wall lining and oriented strand board (OSB) for the exterior one. The testing protocol of thermal insulation properties of wall structures simulated conditions for indoor and outdoor temperatures during the winter and summer seasons using HFM-Lambda laboratory equipment. In situ measurements of U-values were determined for the experimental wall structures during winter time, when the temperature differences between outside and inside exceeded 10 °C. The results recorded for the U-values between 0.20 W/m2K and 0.35 W/m2K indicate that the proposed structures are energy-efficient walls for passive houses placed in the temperate-continental areas. The vapour flow rate calculation does not indicate the presence of condensation in the 175 mm thick wall structures, which proves that the selected thermal insulation materials are not prone to degradation due to condensation. The research is aligned to the international trend in civil engineering, oriented to the design and construction of low-energy buildings on the one hand and the use of environmentally friendly or recycled materials on the other.
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Relationship between Thermal Diffusivity and Mechanical Properties of Wood. MATERIALS 2022; 15:ma15020632. [PMID: 35057348 PMCID: PMC8778518 DOI: 10.3390/ma15020632] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 12/03/2021] [Revised: 12/29/2021] [Accepted: 01/07/2022] [Indexed: 02/04/2023]
Abstract
This paper describes an experimental study of the relationships between thermal diffusivity and mechanical characteristics including Brinell hardness, microhardness, and Young's modulus of common pine (Pinus sylvestris L.), pedunculate oak (Quercus robur L.), and small-leaf lime (Tilia cordata Mill.) wood. A dependence of Brinell hardness and thermal diffusivity tensor components upon humidity for common pine wood is found. The results of the measurement of Brinell hardness, microhardness, Young's modulus, and main components of thermal diffusivity tensor for three perpendicular cuts are found to be correlated. It is shown that the mechanical properties correlate better with the ratio of longitude to transversal thermal diffusivity coefficients than with the respective individual absolute values. The mechanical characteristics with the highest correlation with the abovementioned ratio are found to be the ratio of Young's moduli in longitude and transversal directions. Our technique allows a comparative express assessment of wood mechanical properties by means of a contactless non-destructive measurement of its thermal properties using dynamic thermal imaging instead of laborious and material-consuming destructive mechanical tests.
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Dukarska D, Rogoziński T, Antov P, Kristak L, Kmieciak J. Characterisation of Wood Particles Used in the Particleboard Production as a Function of Their Moisture Content. MATERIALS 2021; 15:ma15010048. [PMID: 35009194 PMCID: PMC8746253 DOI: 10.3390/ma15010048] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 12/02/2021] [Revised: 12/17/2021] [Accepted: 12/20/2021] [Indexed: 12/16/2022]
Abstract
The properties of particleboards and the course of their manufacturing process depend on the characteristics of wood particles, their degree of fineness, geometry, and moisture content. This research work aims to investigate the physical properties of wood particles used in the particleboard production in dependence on their moisture content. Two types of particles currently used in the production of three-layer particleboards, i.e., microparticles (MP) for the outer layers of particleboards and particles for the core layers (PCL), were used in the study. The particles with a moisture content of 0.55%, 3.5%, 7%, 10%, 15%, and 20% were tested for their poured bulk density (ρp), tapped bulk density (ρt), compression ratio (k), angle of repose (αR), and slippery angle of repose (αs). It was found that irrespective of the fineness of the particles, an increase in their moisture content caused an increase in the angle of repose and slippery angle of repose and an increase in poured and tapped bulk density, while for PCL, the biggest changes in bulk density occurred in the range up to 15% of moisture content, and for MP in the range above 7% of moisture content, respectively. An increase in the moisture content of PCL in the range studied results in a significant increase in the compression ratio from 47.1% to 66.7%. The compression ratio of MP increases only up to 15% of their moisture content-a change of value from 47.1% to 58.7%.
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Affiliation(s)
- Dorota Dukarska
- Department of Mechanical Wood Technology, Poznań University of Life Sciences, 60-627 Poznań, Poland;
- Correspondence:
| | - Tomasz Rogoziński
- Department of Furniture Design, Poznań University of Life Sciences, 60-627 Poznań, Poland;
| | - Petar Antov
- Faculty of Forest Industry, University of Forestry, 1797 Sofia, Bulgaria;
| | - Lubos Kristak
- Faculty of Wood Sciences and Technology, Technical University in Zvolen, 960 01 Zvolen, Slovakia;
| | - Jakub Kmieciak
- Department of Mechanical Wood Technology, Poznań University of Life Sciences, 60-627 Poznań, Poland;
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Urstöger J, Barbu MC, Pacher T, Petutschnigg A, Jorda J, Tudor EM. Selected Properties of Cement Bound Spruce and Larch Bark Bio-Aggregates. Polymers (Basel) 2021; 13:polym13244438. [PMID: 34960989 PMCID: PMC8705805 DOI: 10.3390/polym13244438] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/22/2021] [Revised: 12/08/2021] [Accepted: 12/13/2021] [Indexed: 11/19/2022] Open
Abstract
The aim of this study is to investigate the suitability of spruce and larch bark for the production of cement-bonded composites. At the beginning of this research, the curing behaviour of the admixtures was quantified with temperature profiles when testing spruce, larch, pine and poplar bark, to determine the compatibility between the components of the bio-aggregates, to analyse the cement curing and to establish which bark species should be successfully included in cement bonded composites. Considering the results, it was observed that the average densities of 600–700 kg/m3 of bio-aggregates are 40–55% lower than that of established products on the market, although spruce and larch bark are in a similar range. The situation is different for the compressive strength, as larch bark showed up to 30% higher values than spruce bark. This study revealed also different hardening characteristics of the two cement types used as binders for spruce and larch bark. The results of this study demonstrated that tree bark of Picea abies and Larix decidua Mill. can be successfully utilized for the production of a cement-bonded composite material.
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Affiliation(s)
- Johannes Urstöger
- Forest Products Technology and Timber Construction Department, Salzburg University of Applied Sciences, Markt 136 a, 5431 Kuchl, Austria; (J.U.); (M.C.B.); (T.P.); (A.P.); (J.J.)
| | - Marius Cătălin Barbu
- Forest Products Technology and Timber Construction Department, Salzburg University of Applied Sciences, Markt 136 a, 5431 Kuchl, Austria; (J.U.); (M.C.B.); (T.P.); (A.P.); (J.J.)
- Faculty of Furniture Design and Wood Engineering, Transylvania University of Brasov, B-dul. Eroilor nr. 29, 500036 Brasov, Romania
| | - Thomas Pacher
- Forest Products Technology and Timber Construction Department, Salzburg University of Applied Sciences, Markt 136 a, 5431 Kuchl, Austria; (J.U.); (M.C.B.); (T.P.); (A.P.); (J.J.)
| | - Alexander Petutschnigg
- Forest Products Technology and Timber Construction Department, Salzburg University of Applied Sciences, Markt 136 a, 5431 Kuchl, Austria; (J.U.); (M.C.B.); (T.P.); (A.P.); (J.J.)
- Institute of Wood Technology and Renewable Materials, University of Natural Resources and Life Sciences (BOKU), Konrad Lorenz-Straße 24, 3340 Tulln, Austria
| | - Johannes Jorda
- Forest Products Technology and Timber Construction Department, Salzburg University of Applied Sciences, Markt 136 a, 5431 Kuchl, Austria; (J.U.); (M.C.B.); (T.P.); (A.P.); (J.J.)
| | - Eugenia Mariana Tudor
- Forest Products Technology and Timber Construction Department, Salzburg University of Applied Sciences, Markt 136 a, 5431 Kuchl, Austria; (J.U.); (M.C.B.); (T.P.); (A.P.); (J.J.)
- Faculty of Furniture Design and Wood Engineering, Transylvania University of Brasov, B-dul. Eroilor nr. 29, 500036 Brasov, Romania
- Correspondence:
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Bio-Based Polyurethane Resins Derived from Tannin: Source, Synthesis, Characterisation, and Application. FORESTS 2021. [DOI: 10.3390/f12111516] [Citation(s) in RCA: 11] [Impact Index Per Article: 3.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 02/07/2023]
Abstract
Tannins are soluble, astringent secondary phenolic metabolites generally obtained from renewable natural resources, and can be found in many plant parts, such as fruits, stems, leaves, seeds, roots, buds, and tree barks, where they have a protective function against bacterial, fungal, and insect attacks. In general, tannins can be extracted using hot water or organic solvents from the bark, leaves, and stems of plants. Industrially, tannins are applied to produce adhesives, wood coatings, and other applications in the wood and polymer industries. In addition, tannins can also be used as a renewable and environmentally friendly material to manufacture bio-based polyurethanes (bio-PUs) to reduce or eliminate the toxicity of isocyanates used in their manufacture. Tannin-based bio-PUs can improve the mechanical and thermal properties of polymers used in the automotive, wood, and construction industries. The various uses of tannins need to be put into perspective with regards to possible further advances and future potential for value-added applications. Tannins are employed in a wide range of industrial applications, including the production of leather and wood adhesives, accounting for almost 90% of the global commercial tannin output. The shortage of natural resources, as well as the growing environmental concerns related to the reduction of harmful emissions of formaldehyde or isocyanates used in the production of polyurethanes, have driven the industrial and academic interest towards the development of tannin-based bio-PUs as sustainable alternative materials with satisfactory characteristics. The aim of the present review is to comprehensively summarize the current state of research in the field of development, characterization, and application of tannin-derived, bio-based polyurethane resins. The successful synthesis process of the tannin-based bio-PUs was characterized by Fourier-transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), MALDI-TOF mass spectrometry, and gel permeation chromatography (GPC) analyses.
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Characterization of Thermal Bio-Insulation Materials Based on Oil Palm Wood: The Effect of Hybridization and Particle Size. Polymers (Basel) 2021; 13:polym13193287. [PMID: 34641103 PMCID: PMC8512378 DOI: 10.3390/polym13193287] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/06/2021] [Revised: 09/20/2021] [Accepted: 09/23/2021] [Indexed: 11/28/2022] Open
Abstract
Oil palm wood is the primary biomass waste produced from plantations, comprising up to 70% of the volume of trunks. It has been used in non-structural materials, such as plywood, lumber, and particleboard. However, one aspect has not been disclosed, namely, its use in thermal insulation materials. In this study, we investigated the thermal conductivity and the mechanical and physical properties of bio-insulation materials based on oil palm wood. The effects of hybridization and particle size on the properties of the panels were also evaluated. Oil palm wood and ramie were applied as reinforcements, and tapioca starch was applied as a bio-binder. Panels were prepared using a hot press at a temperature of 150 °C and constant pressure of 9.8 MPa. Thermal conductivity, bending strength, water absorption, dimensional stability, and thermogravimetric tests were performed to evaluate the properties of the panels. The results show that hybridization and particle size significantly affected the properties of the panels. The density and thermal conductivity of the panels were in the ranges of 0.66–0.79 g/cm3 and 0.067–0.154 W/mK, respectively. The least thermal conductivity, i.e., 0.067 W/mK, was obtained for the hybrid panels with coarse particles at density 0.66 g/cm3. The lowest water absorption (54.75%) and thickness swelling (18.18%) were found in the hybrid panels with fine particles. The observed mechanical properties were a bending strength of 11.49–18.15 MPa and a modulus of elasticity of 1864–3093 MPa. Thermogravimetric analysis showed that hybrid panels had better thermal stability than pure panels. Overall, the hybrid panels manufactured with a coarse particle size exhibited better thermal resistance and mechanical properties than did other panels. Our results show that oil palm wood wastes are a promising candidate for thermal insulation materials.
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Csanády D, Fenyvesi O, Nagy B. Heat Transfer in Straw-Based Thermal Insulating Materials. MATERIALS 2021; 14:ma14164408. [PMID: 34442929 PMCID: PMC8400125 DOI: 10.3390/ma14164408] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/15/2021] [Revised: 07/30/2021] [Accepted: 08/04/2021] [Indexed: 11/16/2022]
Abstract
An analytic-empirical model was developed to describe the heat transfer process in raw straw bulks based on laboratory experiments for calculating the thermal performance of straw-based walls and thermal insulations. During the tests, two different types of straw were investigated. The first was barley, which we used to compose our model and identify the influencing model parameters, and the second was wheat straw, which was used only for validation. Both straws were tested in their raw, natural bulks without any modification except drying. We tested the thermal conductivity of the materials in a bulk density range between 80 and 180 kg/m3 as well as the stem density, material density, cellulose content, and porosity. The proposed model considers the raw straw stems as natural composites that contain different solids and gas phases that are connected in parallel to each other. We identified and separated the following thermal conductivity factors: solid conduction, gas conduction in stem bulks with conduction factors for pore gas, void gas, and gaps among stems, as well as radiation. These factors are affected by the type of straw and their bulk density. Therefore, we introduced empirical flatness and reverse flatness factors to our model, describing the relationship between heat conduction in stems and voids to bulk density using the geometric parameters of undisturbed and compressed stems. After the validation, our model achieved good agreement with the measured thermal conductivities. As an additional outcome of our research, the optimal bulk densities of two different straw types were found to be similar at 120 kg/m3.
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Danihelová A, Sčensný P, Gergeľ T, Ondrejka V, Němec M, Igaz R, Štefko J, Mitterová I. Influence of Flame Retardant Impregnation on Acoustic and Thermophysical Properties of Recycled Technical Textiles with the Potential for Use in Wooden Buildings. Polymers (Basel) 2021; 13:polym13162598. [PMID: 34451142 PMCID: PMC8399616 DOI: 10.3390/polym13162598] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/19/2021] [Accepted: 08/03/2021] [Indexed: 12/02/2022] Open
Abstract
This article presents the results of an investigation of acoustic and thermophysical properties of insulation panels made from recycled technical textiles originating from the automotive industry. Measurements were performed on the samples of insulation panels (Senizol AT XX2 TL60), which were modified with liquid flame retardants (ISONEM® ANTI-FIRE SOLUTION, ECOGARD® B45, HR Prof). Another method of treatment was carried out by surface application of non-flammable facing (woven carbon fibre, nonwoven carbon fibre). Retardants were applied to the samples by surface spraying and soaking. The results showed a high ability of material to absorb sound in the frequency range 350 Hz–2 kHz. The sound absorption coefficient ranged from 0.82 to 0.9 in the frequency range 500 Hz–2 kHz. The noise reduction coefficient is 0.75. After material modification with the flame retardants, there was no significant change of sound absorption. The thermal conductivity coefficient of material before modification was 0.038 W⋅m−1⋅K−1. After application of the flame retardants, the thermal conductivity coefficient increased depending on type and method of retardant application in the range of 2.6–105.3%. The smallest change was detected after modification of material with ECOGARD® B45.
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Affiliation(s)
- Anna Danihelová
- Department of Fire Protection, Faculty of Wood Sciences and Technology, Technical University in Zvolen, T.G. Masaryka 24, 960 01 Zvolen, Slovakia; (A.D.); (P.S.); (I.M.)
| | - Patrik Sčensný
- Department of Fire Protection, Faculty of Wood Sciences and Technology, Technical University in Zvolen, T.G. Masaryka 24, 960 01 Zvolen, Slovakia; (A.D.); (P.S.); (I.M.)
| | - Tomáš Gergeľ
- National Forest Centre, Forest Research Institute, T.G. Masaryka 22, 960 01 Zvolen, Slovakia; (T.G.); (V.O.)
| | - Vojtěch Ondrejka
- National Forest Centre, Forest Research Institute, T.G. Masaryka 22, 960 01 Zvolen, Slovakia; (T.G.); (V.O.)
| | - Miroslav Němec
- Department of Physics, Electrical Engineering and Applied Mechanics, Faculty of Wood Sciences and Technology, Technical University in Zvolen, T.G. Masaryka 24, 960 01 Zvolen, Slovakia;
- Correspondence: ; Tel.: +421-455-206-474
| | - Rastislav Igaz
- Department of Physics, Electrical Engineering and Applied Mechanics, Faculty of Wood Sciences and Technology, Technical University in Zvolen, T.G. Masaryka 24, 960 01 Zvolen, Slovakia;
| | - Jozef Štefko
- Department of Wooden Constructions, Faculty of Wood Sciences and Technology, Technical University in Zvolen, T.G. Masaryka 24, 960 01 Zvolen, Slovakia;
| | - Iveta Mitterová
- Department of Fire Protection, Faculty of Wood Sciences and Technology, Technical University in Zvolen, T.G. Masaryka 24, 960 01 Zvolen, Slovakia; (A.D.); (P.S.); (I.M.)
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