Recent Progress of Rice Husk Reinforced Polymer Composites: A Review

Current trend on preparation, characterization and biomedical applications of natural polysaccharide-based nanomaterial reinforcement hydrogels: A review

The tunable properties of hydrogels have led to their widespread use in various biomedical applications such as wound treatment, drug delivery, contact lenses, tissue engineering and 3D bioprinting. Among these applications, natural polysaccharide-based hydrogels, which are fabricated from materials like agarose, alginate, chitosan, hyaluronic acid, cellulose, pectin and chondroitin sulfate, stand out as preferred choices due to their biocompatibility and advantageous fabrication characteristics. Despite the inherent biocompatibility, polysaccharide-based hydrogels on their own tend to be weak in physiochemical and mechanical properties. Therefore, further reinforcement in the hydrogel is necessary to enhance its suitability for specific applications, ensuring optimal performance in diverse settings. Integrating nanomaterials into hydrogels has proven effective in improving the overall network and performance of the hydrogel. This approach also addresses the limitations associated with pure hydrogels. Next, an overview of recent trends in the fabrication and applications of hydrogels was presented. The characterization of hydrogels was further discussed, focusing specifically on the reinforcement achieved with various hydrogel materials used so far. Finally, a few challenges associated with hydrogels by using polysaccharide-based nanomaterial were also presented.

Exploiting Waste towards More Sustainable Flame-Retardant Solutions for Polymers: A Review

The development of sustainable flame retardants is gaining momentum due to their enhanced safety attributes and environmental compatibility. One effective strategy is to use waste materials as a primary source of chemical components, which can help mitigate environmental issues associated with traditional flame retardants. This paper reviews recent research in flame retardancy for waste flame retardants, categorizing them based on waste types like industrial, food, and plant waste. The paper focuses on recent advancements in this area, focusing on their impact on the thermal stability, flame retardancy, smoke suppression, and mechanical properties of polymeric materials. The study also provides a summary of functionalization methodologies used and key factors involved in modifying polymer systems. Finally, their major challenges and prospects for the future are identified.

Advanced Injection Molding Methods: Review

Injection molding is a method commonly used to manufacture plastic products. This technology makes it possible to obtain products of specially designed shape and size. In addition, the developed mold allows for repeated and repeatable production of selected plastic parts. Over the years, this technology grew in importance, and nowadays, products produced by injection molding are used in almost every field of industry. This paper is a review and provides information on recent research reports in the field of modern injection molding techniques. Selected plastics most commonly processed by this technique are discussed. Next, the chosen types of this technique are presented, along with a discussion of the parameters that affect performance and process flow. Depending on the proposed method, the influence of various factors on the quality and yield of the obtained products was analyzed. Nowadays, the link between these two properties is extremely important. The work presented in the article refers to research aimed at modifying injection molding methods enabling high product quality with high productivity at the same time. An important role is also played by lowering production costs and reducing the negative impact on the environment. The review discusses modern injection molding technologies, the development of which is constantly progressing. Finally, the impact of the technology on the ecological environment is discussed and the perspectives of the process were presented.

Functional Management of Waste Wood Flour as an Example of a 'Greener' Approach towards the Synthesis of Bio-Based Epoxy Resins

Nowadays, in the era of growing ecological awareness, composites based on synthetic or bio-based polymers and fillers of natural origin find various potential applications. Plant-based materials are obtained using plant-derived materials, such as e.g., vegetable oil or wood fillers. Such synthesis of polymer composites allows for the selection of the reactants in terms of the potential requirements of the application. In the presented research polymer composites were obtained using bio-based high molecular-weight epoxy resins of hydroxylated soybean oil (SMEG) and a low-molecular-weight epoxy resin (EPR 0162) filled with the oak wood flour waste from the production of parquet flooring. To increase the poor compatibility between the highly hydrophilic wood fibers and the hydrophobic polymer matrix, waste wood flour (WF) was subjected to chemical modifications (mercerization, acetylation, and diisocyanate modification). Based on performed FT-IR and SEM analysis of wood flour, it was found that, among all performed modifications, the acetylation allows for the hydroxyl groups removal to the greatest extent. As a result of sequence synthesis including (1) the synthesis of SMEG_EPR polyaddition product, (2) the introduction of WF followed by its (3) curing with diisocyanate, obtained wood/polymer composites contain about 40% of raw materials of natural origin. As a consequence of the carried out modification of the wood waste flour, the compatibility of the filler and the bio-based polymer matrix was improved, resulting in an improvement in compressive strength by 3.51 MPa (SMEG_EPR_2% WF-10% NaOH) and 2.19 MPa (SMEG_EPR_2% A-WF) compared to samples containing unmodified wood flour. Additionally, concerning the results registered for pure SMEG_EPR composition, the introduction of 2 wt.% of wood filler resulted in a three/fourfold increase in the elongation at the break of the composition containing unmodified and chemically modified wood flour (10.99%-SMEG_EPR_2%WF; SMEG_EPR_2%WF-5%NaOH-10.36%; SMEG_EPR_2%WF-10%NaOH-9.54%, and 12.15%-SMEG_EPR_2%A-WF). Moreover, the incorporation of wood filler increased the value of the compression set of samples (2.40%-SMEG_EPR_2%WF, 2.39%-SMEG_EPR_2%WF-5%NaOH, and 2.34% for SMEG_EPR_2%WF-10%NaOH compared with 2.32%-SMEG_EPR).

Influence of Varying Concentrations of Epoxy, Rice Husk, Al2O3, and Fe2O3 on the Properties of Brake Friction Materials Prepared Using Hand Layup Method

Brake friction materials (BFMs) have a critical role in ensuring the safety as well as the reliability of automotive braking systems. However, traditional BFMs, typically made from asbestos, are associated with environmental and health concerns. Therefore, this results in a growing interest in developing alternative BFMs that are eco-friendly, sustainable, and cost-effective. This study investigates the effect of varying concentrations of epoxy, rice husk, alumina (Al₂O₃), and iron oxide (Fe₂O₃) on the mechanical and thermal properties of BFMs prepared using the hand layup method. In this study, the rice husk, Al₂O₃, and Fe₂O₃ were filtered through a 200-mesh sieve. Note that the BFMs were fabricated using different combinations and concentrations of the materials. Their mechanical properties, such as density, hardness, flexural strength, wear resistance, and thermal properties, were investigated. The results suggest that the concentrations of the ingredients significantly influence the mechanical and thermal properties of the BFMs. A specimen made from epoxy, rice husk, Al₂O₃, and Fe₂O₃ with concentrations of 50 wt.%, 20 wt.%, 15 wt.%, and 15 wt.%, respectively, produced the best properties for BFMs. On the other hand, the density, hardness, flexural strength, flexural modulus, and wear rate values of this specimen were 1.23 g/cm³, 81.2 Vickers (HV), 57.24 MPa, 4.08 GPa, and 8.665 × 10^-7 mm²/kg. In addition, this specimen had better thermal properties than the other specimens. These findings provide valuable insights into developing eco-friendly and sustainable BFMs with suitable performance for automotive applications.

Versatile Polypropylene Composite Containing Post-Printing Waste

The paper presents the results of the research on the possibility of using waste after the printing process as a filler for polymeric materials. Remains of the label backing were used, consisting mainly of cellulose with glue and polymer label residue. The properly prepared filler (washed, dried, pressed and cut) was added to the polypropylene in a volume ratio of 2:1; 1:1; 1:2; and 1:3 which corresponded to approximately 10, 5, 2.5 and 2 wt % filler. The selected processing properties (mass flow rate), mechanical properties (tensile strength, impact strength, dynamic mechanical analysis) and thermal properties (thermogravimetric analysis, differential scanning calorimetry) were determined. The use of even the largest amount of filler did not cause disqualifying changes in the determined properties. The characteristics of the obtained materials allow them to be used in various applications while reducing costs due to the high content of cheap filler.

Exploring the Potential of Alternate Inorganic Fibers for Automotive Composites

Composites are a promising material for high-specific strength applications; specifically, fiber-reinforced polymer composites (FRPCs) are in the limelight for their extraordinary mechanical properties. Amongst all FRPCs, carbon fiber reinforcements are dominant in the aerospace and automotive industry; however, their high cost poses a great obstacle in commercial-scale manufacturing. To this end, we explored alternate low-cost inorganic fibers such as basalt and rockwool as potential replacements for carbon fiber composites. In addition to fibrous inclusions to polymers, composites were also fabricated with inclusions of their respective particulates formed using ball milling of fibers. Considering automotive applications, composites' mechanical and thermo-mechanical properties were compared for all samples. Regarding mechanical properties, rockwool fiber and basalt fiber composites showed 30.95% and 20.77% higher impact strength than carbon fiber, respectively. In addition, rockwool and basalt fiber composites are less stiff than carbon and can be used in low-end applications in the automotive industry. Moreover, rockwool and basalt fiber composites are more thermally stable than carbon fiber. Thermogravimetric analysis of carbon fiber composites showed 10.10 % and 9.98 % higher weight loss than basalt and rockwool fiber composites, respectively. Apart from better impact and thermal properties, the low cost of rockwool and basalt fibers provides a key advantage to these alternate fibers at the commercial scale.

Evaluation of Physico-Mechanical Properties on Oil Extracted Ground Coffee Waste Reinforced Polyethylene Composite

The current work discusses ground coffee waste (GCW) reinforced high-density polyethylene (HDPE) composite. GCW underwent two types of treatment (oil extraction, and oil extraction followed by mercerization). The composites were prepared using stacking HDPE film and GCW, followed by hot compression molding with different GCW particle loadings (5%, 10%, 15% and 20%). Particle loadings of 5% and 10% of the treated GCW composites exhibited the optimum level for this particular type of composite, whereby their mechanical and thermal properties were improved compared to untreated GCW composite (UGC). SEM fracture analysis showed better adhesion between HDPE and treated GCW. The FTIR conducted proved the removal of unwanted impurities and reduction in water absorption after the treatment. Specific tensile modulus improved for OGC at 5 vol% particle loading. The highest impact energy absorbed was obtained by OGC with a 16% increment. This lightweight and environmentally friendly composite has potential in high-end packaging, internal automotive parts, lightweight furniture, and other composite engineering applications.

Fabrication of Densified Rice Husk by Sequential Hot-Compressed Water Treatment, Blending with Poly(vinyl alcohol), and Hot Pressing

Processing agricultural wastes into densified materials to partially substitute wooden product production is significant for reducing the consumption of forest resources. This work proposes the fabrication of high-strength rice husk (RH)-based composite materials with poly(vinyl alcohol) (PVA) via densification by hot pressing. RH was pretreated in hot-compressed water (HCW) prior to pulverization and blending with PVA or PVA/glycerol (GL). The incorporation of PVA greatly improved the strength, toughness, and waterproofness of the composite plate, which was discussed with the help of a variety of composite characterizations. The tensile strength, flexural strength, and toughness of a composite of HCW-treated RH, PVA, and GL with a mass ratio of 80:20:2 were 42, 81 MPa, and 5.9 MJ/m³, respectively. The HCW treatment and blending with PVA and GL improved those properties of the hot-pressed original RH plate by factors of 2.5, 2.3, and 6.7, respectively, and reduced the water uptake and swelling ratio in water by 57 and 53%, respectively, despite the hydrophilic nature of PVA and GL. Altogether, this work outlines a valuable and sustainable approach to the efficient utilization of agricultural wastes.

Influence of Biofillers on the Properties of Regrind Crystalline Poly(ethylene terephthalate) (CPET)

As the demand for plastics only increases, new methods are required to economically and sustainably increase plastic usage without landfill and environmental accumulation. In addition, the use of biofillers is encouraged as a way to reduce the cost of the final resin by incorporating agricultural and industrial waste by-products, such as rice hulls and coffee chaff to further reduce waste being sent to landfills. Crystalline poly(ethylene terephthalate) (CPET) is a resin commonly used for microwave and ovenable food packaging containers that have not been fully explored for recycling. In this article, we investigate how the incorporation of biofillers at 5% wt. and 10% wt. impacts critical polymer properties. The thermal and mechanical properties were not significantly altered with the presence of rice hulls or coffee chaff in the polymer matrix at 5% wt. loading, but some reduction in melt temperature, thermal stability, and maximum stress and strain was more noticed at 10% wt. The complex viscosity was also reduced with the introduction of biofillers. The levels of heavy metals of concern, such as Cd, Cr, and Pb, were below the regulatory limits applicable in the United States and Europe. Additional studies are suggested to improve the performance of CPET/biofiller blends by pre-treating the biofiller and using compatibilizers.

Processability and Physical Properties of Compatibilized Recycled HDPE/Rice Husk Biocomposites

The circular economy promotes plastic recycling, waste minimization, and sustainable materials. Hence, the use of agricultural waste and recycled plastics is an eco-friendly and economic outlook for developing eco-designed products. Moreover, new alternatives to reinforce recycled polyolefins and add value to agroindustrial byproducts are emerging to develop processable materials with reliable performance for industrial applications. In this study, post-consumer recycled high-density polyethylene (rHDPE) and ground rice husk (RH) of 20% w/w were blended in a torque rheometer with or without the following coupling agents: (i) maleic anhydride grafted polymer (MAEO) 5% w/w, (ii) neoalkoxy titanate (NAT) 1.5% w/w, and (iii) ethylene–glycidyl methacrylate copolymer (EGMA) 5% w/w. In terms of processability, the addition of RH decreased the specific energy consumption in the torque experiments with or without additives compared to neat rHDPE. Furthermore, the time to reach thermal stability in the extrusion process was improved with EGMA and MAEO compatibilizers. Tensile and impact test results showed that using coupling agents enhanced the properties of the RH composites. On the other hand, thermal properties analyzed through differential scanning calorimetry and thermogravimetric analysis showed no significant variation for all composites. The morphology of the tensile fracture surfaces was observed via scanning electron microscopy. The results show that these recycled composites are feasible for manufacturing products when an appropriate compatibilizer is used.

Mechanical Properties of PALF/Kevlar-Reinforced Unsaturated Polyester Hybrid Composite Laminates

Natural and synthetic fibres are in high demand due to their superior properties. Natural fibres are less expensive and lighter as compared to synthetic fibres. Synthetic fibres have drawn much attention, especially for their outstanding properties, such as durability, and stability. The hybridisation between natural and synthetic fibres composite are considered as an alternative to improve the current properties of natural and synthetic fibres. Therefore, this study aimed to determine the physical and mechanical properties of pineapple leaf fibre (PALF) and Kevlar reinforced unsaturated polyester (UP) hybrid composites. The PALF/Kevlar hybrid composites were fabricated by using hand layup method utilising unsaturated polyester as the matrix. These composites were laid up to various laminated configurations, such as [PKP]s, [PPK]s, [KPP]s, [KKP]s, [PPP]s and [KKK]s, whereby PALF denoted as P and Kevlar denoted as K. Next, they were cut into size and dimensions according to standards. Initially, the density of PALF/Kevlar reinforced unsaturated polyester were evaluated. The highest density result was obtained from [KKK]s, however, the density of hybrid composites was closely indistinguishable. Next, moisture absorption behaviour and its effects on the PALF/Kevlar reinforced unsaturated polyester were investigated. The water absorption studies showed that the hybridisation between all PALF and Kevlar specimens absorbed moisture drastically at the beginning of the moisture absorption test and the percentage of moisture uptake increased with the volume fraction of PALF in the samples. The tensile test indicated that all specimens exhibited nonlinear stress-strain behaviour and shown a pseudo-ductility behaviour. [KKP]s and [KPK]s hybrid composites showed the highest tensile strength and modulus. The flexural test showed that [KPK]s had the highest flexural strength of 164.0 MPa and [KKP]s had the highest flexural modulus of 12.6 GPa. In terms of the impact strength and resistance, [KKP]s outperformed the composite laminates. According to SEM scans, the hybrid composites demonstrated a stronger interfacial adhesion between the fibres and matrix than pure PALF composite.

Bamboo-Fiber-Reinforced Thermoset and Thermoplastic Polymer Composites: A Review of Properties, Fabrication, and Potential Applications

Natural-fiber-reinforced composites, especially bamboo, are an alternative material to compete with conventional materials. Their environmentally friendly, renewable, low-cost, low-density, non-toxic, and fully biodegradable properties are concerning for researchers because of their advantages over synthetic polymers. This comprehensive review presents the results of work on bamboo fiber composites with special reference to bamboo types, thermoplastic and thermoset polymers matrices, hybrid composites, and their applications. In addition, several studies prove that these properties are very good and efficient in various applications. However, in the development of composite technology, bamboo fiber has certain constraints, especially in moisture conditions. Moisture is one of the factors that reduces the potential of bamboo fiber and makes it a critical issue in the manufacturing industry. Therefore, various efforts have been made to ensure that these properties are not affected by moisture by treating the surface fibers using chemical treatments.

Physical, Mechanical and Perforation Resistance of Natural-Synthetic Fiber Interply Laminate Hybrid Composites

Natural and synthetic fibres have emerged in high demand due to their excellent properties. Natural fibres have good mechanical properties and are less expensive, making them a viable substitute for synthetic fibers. Owing to certain drawbacks such as their inconsistent quality and hydrophilic nature, researchers focused on incorporating these two fibres as an alternative to improve the limitations of the single fibre. This review focused on the interply hybridisation of natural and synthetic fibres into composites. Natural fibres and their classifications are discussed. The physical and mechanical properties of these hybrid composites have also been included. A full discussion of the mechanical properties of natural/synthetic fibre hybrid composites such as tensile, flexural, impact, and perforation resistance, as well as their failure modes, is highlighted. Furthermore, the applications and future directions of hybrid composites have been described in details.

Experimental Study of Mechanical Properties of Polypropylene Random Copolymer and Rice-Husk-Based Biocomposite by Using Nanoindentation

Nanoindentation is widely used to investigate the surface-mechanical properties of biocomposites. In this study, polypropylene random copolymer (PPRC) and biowaste rice husk (BRH) were used as the main raw materials, and glass-fiber-reinforced polypropylene and talc were also used with BRH to enhance the mechanical characterization of the biocomposites. The interfacial bonding between the polymer and the rice husk was increased by treating them with maleic anhydride and NaOH, respectively. The results obtained from the nanoindentation indicated that the plastic behavior of the biocomposites was prominent when untreated BRH was used and vice versa. The modulus and hardness of the biocomposite improved by 44.8% and 54.8% due to the neat PPRC, respectively. The tribological properties were studied based on the hardness-to-modulus ratio and it was found that BRH- and talc-based biocomposites were better than other samples in terms of low friction and wear rate. The creep measurements showed that untreated rice husk biocomposite exhibited high resistance to load deformation.

Preparation and Properties of Thermoplastic Polyurethane Composites Filled with Powdered Buckwheat Husks

Bio-based fillers for the polymer composites are still interesting from the scientific and industrial point of view, due to their low cost and renewable nature. In this work partially green composites were obtained by the mixing of thermoplastic poly(ester-urethane) with the unmodified and modified (by acetylation) grinded buckwheat husks. Obtained biocomposites were characterized in the terms of their chemical structure (FTIR), microstructure (SEM), thermal stability (TGA), thermomechanical properties (DMTA), and selected mechanical properties. The results showed that introduction of grinded buckwheat husks (even if the amount is 60 wt%) permit retaining high values of tensile strength (around 8-10 MPa), but the increasing amount of applied filler is connected with the decreasing of elongation at break. It can result from good interaction between the polymer matrix and the bio-based filler (confirmed by high values of polymer matrix-filler interaction parameter determined from Pukánszky's model for the tensile strength of composites). The applied chemical treatment results in changing of mechanical properties of filler and composites. Obtained results confirmed the possibility of using powdered buckwheat husks as filler for thermoplastic polyurethane.

Preparation and Characterization of Polyethylene Biocomposites Reinforced by Rice Husk: Application as Potential Packaging Material

The development of biodegradable materials as food packaging material is important not only due to the reduction in environmental pollution but also because of an improvement in the functionality. Rice husk-reinforced biopolymers have offered a possible solution to waste-disposal problems associated with traditional petroleum-derived plastics. Rice husk-reinforced low density polyethylene (LDPE)-based biocomposites have been of great interest for their use as food packaging material. In this work, the LDPE/RH biocomposites with different rice husk (RH) content (10, 20, 30, 40 and 50 wt.%) were prepared by the melt mixing process in a laboratory Brabender mixer. The effect of RH content on the physical, thermal and mechanical properties of LDPE was investigated. More importantly, this work aimed to research the biodegradation of the LDPE/RH biocomposites as well as their effect on ‘Granny Smith’ apples’ respiration. The results showed that the incorporation of RH into the LDPE decreased the thermal stability of LDPE, increased water vapour permeability and water absorption, and increased the degree of crystallinity. The incorporation of RH increased the biodegradability of LDPE as well as the postharvest quality of ‘Granny Smith’ apples. The addition of RH in LDPE film significantly decreased fruit respiration and increased firmness as compared to LDPE film. The composting results showed that after the LDPE/RH biocomposite films were biodegraded for 21 days, the biocomposite films with the highest content of rice husks were the most degraded.

Dynamic Mechanical Properties and Thermal Properties of Longitudinal Basalt/Woven Glass Fiber Reinforced Unsaturated Polyester Hybrid Composites

This study investigates the mechanical, thermal, and chemical properties of basalt/woven glass fiber reinforced polymer (BGRP) hybrid polyester composites. The Fourier transform infrared spectroscopy (FTIR) was used to explore the chemical aspect, whereas the dynamic mechanical analysis (DMA) and thermomechanical analysis (TMA) were performed to determine the mechanical and thermal properties. The dynamic mechanical properties were evaluated in terms of the storage modulus, loss modulus, and damping factor. The FTIR results showed that incorporating single and hybrid fibers in the matrix did not change the chemical properties. The DMA findings revealed that the B7.5/G22.5 composite with 7.5 wt% of basalt fiber (B) and 22.5 wt% of glass fiber (G) exhibited the highest elastic and viscous properties, as it exhibited the higher storage modulus (8.04 × 10⁹ MPa) and loss modulus (1.32 × 10⁹ MPa) compared to the other samples. All the reinforced composites had better damping behavior than the neat matrix, but no further enhancement was obtained upon hybridization. The analysis also revealed that the B22.5/G7.5 composite with 22.5 wt% of basalt fiber and 7.5 wt% of glass fiber had the highest T_g at 70.80 °C, and increased by 15 °C compared to the neat matrix. TMA data suggested that the reinforced composites had relatively low dimensional stabilities than the neat matrix, particularly between 50 to 80 °C. Overall, the hybridization of basalt and glass fibers in unsaturated polyester formed composites with higher mechanical and thermal properties than single reinforced composites.