Synthesis and Characterization of Polyurethanes from Residual Palm Oil with High Poly-Unsaturated Fatty Acid Oils as Additive

Mechanochemical Recycling of Flexible Polyurethane Foam Scraps for Quantitative Replacement of Polyol Using Wedge-Block-Reinforced Extruder

Recycling flexible polyurethane foam (F-PUF) scraps is difficult due to the material's high cross-linking structure. In this work, a wedge-block-reinforced extruder with a considerable enhanced shear extrusion and stretching area between the rotating screw and the stationary wedge blocks was utilized to recycle F-PUF scraps into powder containing surface-active hydroxyl groups. The powder was then utilized for the quantitative replacement of polyol in the foaming process. Characterizations showed that the continuous shear extrusion and stretching during the extrusion process reduced the volume mean diameter (VMD) of the F-PUF powder obtained by extruding it three times at room temperature to reach 54 μm. The -OH number (OHN) of the powder prepared by extruding it three times reached 19.51 mgKOH/g due to the mechanochemical effect of the powdering method. The F-PUF containing recycled powder used to quantitively replace 10 wt.% polyol was similar in microstructure and chemical structure to the original F-PUF, with a compression set of 2%, indentation load deflection of 21.3 lbf, resilience of 43.4%, air permeability of 815.7 L/m2·s, tensile strength of 73.0 Kpa, and tear strength of 2.3 N/cm, indicating that the recycling method has potential for industrial applications.

Eco-Friendly and High-Performance Bio-Polyurethane Adhesives from Vegetable Oils: A Review

Current petrochemical-based adhesives adversely affect the environment through substantial volatile organic compound (VOC) emissions during production, contributing to air pollution and climate change. In contrast, vegetable oils extracted from bio-resources provide a compelling alternative owing to their renewability, abundance, and compatibility with adhesive formulation chemistry. This review aimed to critically examine and synthesize the existing scholarly literature on environmentally friendly, sustainable, and high-performance polyurethane adhesives (PUAs) developed from vegetable oils. The use of PUAs derived from vegetable oils promises to provide a long-term replacement while simultaneously maintaining or improving adhesive properties. This quality renders these adhesives appropriate for widespread use in various sectors, including construction, automotive manufacturing, packaging, textile, and footwear industries. This review intended to perform a comprehensive assessment and integration of the existing research, thereby identifying the raw materials, strengths, weaknesses, and gaps in knowledge concerning vegetable oil-based PUAs. In doing so, it responded to these gaps and proposes potential avenues for future research. Therefore, this review accomplishes more than merely evaluating the existing research; it fosters the advancement of greener PUA technologies by identifying areas for improvement and innovation towards more sustainable industrial practices by showcasing vegetable oil-based PUAs as viable, high-performance alternatives to their petroleum-based counterparts.

Sustainable approach for catalytic green epoxidation of oleic acid with applied ion exchange resin

Epoxides were primarily derived from petroleum-based sources. However, there has been limited research on optimizing the process parameters for epoxidized palm oil-derived oleic acid, resulting in its underutilization. Therefore, this study aimed to optimize the catalytic epoxidation of palm oleic acid concerning the oxirane content by applying ion exchange resin as a catalyst. Epoxidized oleic acid was produced using in-situ-formed performic acid by combining formic acid as the oxygen carrier with hydrogen peroxide as the oxygen donor. The findings revealed that the optimal reaction conditions for producing epoxidized oleic acid with the highest oxirane content were an Amberlite IR-120 catalyst loading of 0.9 g, a molar ratio of formic acid to oleic acid of 1:1., and a molar ratio of hydrogen peroxide to oleic acid of 1:1.1. By employing these optimal conditions, the maximum relative conversion of palm oleic acid to oxirane was achieved at 85%. The reaction rate constants (k) based on the optimized epoxidized oleic acid are determined as follows: k11 = 20 mol L-1 min-1, k12 = 2 mol L-1 min-1, and k2 = 20 mol L-1 min-1. The findings validated the kinetic model by showing good agreement between the simulation and experimental data.

Recent advances in synthesis of polymers based on palm oil and its fatty acids

Palm oil is a versatile bio-renewable resource for consumer products, oleochemicals, and biofuels. The utilization of palm oil in polymer production as a bio-based polymer is considered a promising alternative to conventional petrochemical-based polymers due to its non-toxicity, biodegradability, and vast obtainability. Triglycerides and fatty acids in palm oil and their derivatives can be utilized as bio-based monomers for synthesizing polymers. This review summarizes the recent advancement in using palm oil and its fatty acids for polymer synthesis and their applications. Moreover, this review will overview the most commonly used synthesis pathways for producing palm oil-based polymers. Therefore, this review can be used as a reference for designing a new approach to synthesizing palm oil-based polymers with desired properties.

Eco friendly synthesis of epoxidized palm oleic acid in acidic ion exchange resin

Global raw material use has moved from a non-renewable to a renewable resource. Additionally, the research on epoxidation has produced a safer, more cost-effective, and ecologically friendly product than non-renewable resources. At present, there are limited studies on the production of epoxidized palm oleic acid using eco-friendly ion exchange resin method. Consequently, the objective of this study is to optimise the reaction conditions of epoxidation palm oleic acid using ion exchange resin (amberlite IR 120H) as a catalyst. Epoxidized palm oleic acid was prepared using performic acid formed in situ by mixing formic acid with hydrogen peroxide. The results showed that the optimum reaction conditions for the production of oxirane content were a temperature of 75 °C and a hydrogen peroxide concentration of 30%. The maximum relative conversion of palm oleic acid to oxirane was achieved using the optimum conditions with up to 75%. Finally, a mathematical model was developed using MATLAB and the fourth-order Runge–Kutta method was integrated with the genetic algorithm to determine the reaction rate, which was consistent with the experimental data. This study proved that palm oleic acid was successfully converted into a green epoxide that promotes the use of palm oil as a raw material.

Special Issue: Synthesis, Processing, Structure and Properties of Polymer Materials

Polymeric materials are widely used in many different technical fields [...].

Thermal Insulating Rigid Polyurethane Foams with Bio-Polyol from Rapeseed Oil Modified by Phosphorus Additive and Reactive Flame Retardants

In this article, rigid polyurethane foams obtained with the addition of a bio-polyol from rapeseed oil, were modified with the dimethyl propane phosphonate as additive flame retardant and two reactive flame retardants diethyl (hydroxymethyl)phosphonate and diethyl bis-(2-hydroxyethyl)-aminomethylphosphonate. The influence of used flame retardants on the foaming process and characteristic processing times of tested polyurethane systems were determined. The obtained foams were tested in terms of cell structure, physical and mechanical properties, as well as flammability. Modified foams had worse mechanical and thermal insulation properties, caused by lower cellular density and higher anisotropy coefficient in the cross-section parallel to the foam rise direction, compared to unmodified foam. However, the thermal conductivity of all tested foam materials was lower than 25.82 mW/m∙K. The applied modifiers effectively reduced the flammability of rigid polyurethane foams, among others, increasing the oxygen index above 21.4 vol.%, reducing the total heat released by about 41-51% and the rate of heat release by about 2-52%. A correlation between the limiting oxygen index values and both total heat released parameters from the pyrolysis combustion flow calorimetry and cone calorimetry was observed. The correlation was also visible between the value of the heat release capacity (HRC) parameter obtained from the pyrolysis combustion flow calorimetry and the maximum average rate of heat emission (MARHE) from the cone calorimeter test.

Characteristics and preparation of oil-coated fertilizers: A review

As the slow-release fertilizer, oil-coated fertilizer can not only slow down the nutrients loss, but also have outstanding advantages in controlling the nutrients release. Based on a large number of literature, this paper systematically investigated the composition, classification, properties and preparation of oil-coated fertilizers, summarizes the challenges faced by the oil-coated fertilizers and offers a few suggestions for the future research. Through literature research, some important conclusions were found: (1) Oil-coated fertilizers are generally composed of core fertilizers and coated oil layers, and some have active interlayers. (2) Vegetable oils has the characteristics of easy degradation, water resistance and impact resistance, and the nutrient release curves of vegetable oil coated fertilizer in soil and still water are "S" type. (3) The modified polyurethane exhibits good compatibility with urea, and can control the release of N in a long period of time, which is 30 days longer than the N release life of ordinary polyurethane-coated fertilizers. (4) Oil-coated fertilizers can reduce the loss of N by slowing down the hydrolysis rate of urea and the nitrification from NH₄⁺ to NO₃^-, which reduces the N₂O release by 70-80% compared to the uncoated fertilizers. Moreover, the paper also proposes a new preparation method of oil-coated material.