Quantitative and Qualitative Aspects of Composite Action of Concrete and Dispersion-Reinforcing Fiber

Analysis of the Current State of Research on Bio-Healing Concrete (Bioconcrete)

The relatively small tensile strength of concrete makes this material particularly vulnerable to cracking. However, the reality is that it is not always possible and practically useful to conduct studies on high-quality sealing cracks due to their inaccessibility or small opening width. Despite the fact that currently there are many technologies for creating self-healing cement composites, one of the most popular is the technology for creating a biologically active self-healing mechanism for concrete. It is based on the process of carbonate ion production by cellular respiration or urease enzymes by bacteria, which results in the precipitation of calcium carbonate in concrete. This technology is environmentally friendly and promising from a scientific and practical point of view. This research focuses on the technology of creating autonomous self-healing concrete using a biological crack-healing mechanism. The research methodology consisted of four main stages, including an analysis of the already conducted global studies, ecological and economic analysis, the prospects and advantages of further studies, as well as a discussion and the conclusions. A total of 257 works from about 10 global databases were analyzed. An overview of the physical, mechanical and operational properties of bioconcrete and their changes is presented, depending on the type of active bacteria and the method of their introduction into the concrete mixture. An analysis of the influence of the automatic addition of various types of bacteria on various properties of self-healing bioconcrete is carried out, and an assessment of the influence of the method of adding bacteria to concrete on the process of crack healing is also given. A comparative analysis of various techniques for creating self-healing bioconcrete was performed from the point of view of technical progress, scientific potential, the methods of application of this technology, and their resulting advantages, considered as the factor impacting on strength and life cycle. The main conditions for a quantitative assessment of the sustainability and the possibility of the industrial implementation of the technology of self-healing bioconcrete are identified and presented. Various techniques aimed at improving the recovery process of such materials are considered. An assessment of the influence of the strength of cement mortar after adding bacteria to it is also given. Images obtained using electron microscopy methods are analyzed in relation to the life cycle of bacteria in mineral deposits of microbiological origin. Current gaps and future research prospects are discussed.

The Influence of Three-Dimensionally Printed Polymer Materials as Trusses and Shell Structures on the Mechanical Properties and Load-Bearing Capacity of Reinforced Concrete

Three-dimensional printing technology (3D printing) is becoming a more and more popular technology for aerospace, biology, medicine, mechanics, civil and other engineering fields. In civil engineering, researchers and engineers attempt to print construction materials such as concrete using 3D-printing technology. This study aims to investigate the reinforcement of concrete beams with 3D printing. To achieve this, fused deposition modeling (FDM) technology as a printing method and polylactic acid (PLA) as a material were selected. Two types of geometries were chosen to find the optimal mechanical behavior of concrete: high-performance concrete (HPC) reinforced with four types of trusses (Pratt, Howe, Warren, and Warren with vertical) and ultra-high-performance concrete (UHPC) reinforced with a hyperboloid shell structure. The compressive and tensile strengths of reinforced UHPC were examined by a three-point bending test, and reinforced HPC was examined by a four-point bending test. The results of the experiments show that hyperboloid shell structures can absorb energy, although the strength of reinforced UHPC is reduced. For example, there was a decrease of over 20% in the compressive strength and 41% in the flexural strength, but the ductility was raised. Adding the hyperboloid shell structure improved the deformability of the UHPC. When Warren and Howe trusses were added to the HPC as reinforcements, the flexural strength improved by over 26% and 4.3%, respectively. The overall results of this study show that the concrete reinforced with 3D-printed trusses was better than that with a hyperboloid shell structure.

Physical, mechanical, and durability properties of concrete containing different waste synthetic fibers for green environment - A critical review

The world is facing a major challenge on ways to manage the waste synthetic materials that are potentially polluting the environment. So, by 2040 it is estimated from the total synthetic textile products that will be produced, the accumulated synthetic textile waste will be more than 73.77 %, if recycling of waste may not be managed by novel technology in different sectors. Hence, this is a great challenge coming to the world if it is not effectively recycled mainly to be used in the construction sector which covers a broad area. However, detailed critical review is needed to gather different authors result on waste synthetic fiber effectively utilized in construction materials like in a concrete. So, the present study reviewed, the effects of waste synthetic fibers specifically, which are covering many numbers of synthetic materials; polyester, nylon, and polyethylene replacement on the physical, mechanical, durability, and microstructural properties of concrete. As the review of most researchers indicates, reinforcing the waste synthetic fibers in the concrete by 0.1-1% to the weight of cement reduces workability, improves compressive, flexural, splitting tensile strength, and enhances durability. Specifically, adding around 0.5 % doses to the volume of the concrete makes good resistance to water absorption, chloride ion penetration, acidic attack, elevated temperature resistance below 600°C, and lessen concrete content hence, cost effective compared to the control concrete mixture. Besides these, the employment of waste synthetic fibers makes dense microstructure, consequently minimizes the crack occurrence and propagation.

Eco-Friendly Sustainable Concrete and Mortar Using Coal Dust Waste

Finding the solution to the problem of the accumulating waste from the mining and processing industries, as well as reducing their carbon footprint, is among the most important tasks today. Within the construction industry, in the field of the production of building materials such as concrete, these problems may be solved through the use of waste and by saving the binder component. The purpose of this study is to substantiate the feasibility of using waste coal dust (CD) in concrete and cement-sand mortars as a partial replacement for cement. Test samples were made by partially replacing cement with CD in an amount from 0% to 10% in increments of 2% by weight. The following main characteristics were studied: mobility and density of mixtures, as well as density, compressive strength, bending strength and water absorption of concrete and mortars. X-ray diffraction and microscopic analysis methods were used in this work. The introduction of CD to replace part of the cement, up to 10%, did not have a significant effect on the density of concrete and mortar mixtures but reduced their workability. The best values of physical and mechanical characteristics were recorded for concrete and mortar with 4% CD. The increases in the compressive strength of concrete and mortars were 6.6% and 5.7%, and in flexural strength 6.1% and 5.6%, respectively. Water absorption decreased by 9.7% for concrete and by 9.3% for mortar.

Analytical Review of Geopolymer Concrete: Retrospective and Current Issues

The concept of sustainable development provides for the search for environmentally friendly alternatives to traditional materials and technologies that would reduce the amount of CO₂ emissions into the atmosphere, do not pollute the environment, and reduce energy costs and the cost of production processes. These technologies include the production of geopolymer concretes. The purpose of the study was a detailed in-depth analytical review of studies of the processes of structure formation and properties of geopolymer concretes in retrospect and the current state of the issue. Geopolymer concrete is a suitable, environmentally friendly and sustainable alternative to concrete based on ordinary Portland cement (OPC) with higher strength and deformation properties due to its more stable and denser aluminosilicate spatial microstructure. The properties and durability of geopolymer concretes depend on the composition of the mixture and the proportions of its components. A review of the mechanisms of structure formation, the main directions for the selection of compositions and processes of polymerization of geopolymer concretes has been made. The technologies of combined selection of the composition of geopolymer concrete, production of nanomodified geopolymer concrete, 3D printing of building structures from geopolymer concrete, and monitoring the state of structures using self-sensitive geopolymer concrete are considered. Geopolymer concrete with the optimal ratio of activator and binder has the best properties. Geopolymer concretes with partial replacement of OPC with aluminosilicate binder have a denser and more compact microstructure due to the formation of a large amount of calcium silicate hydrate, which provides improved strength, durability, less shrinkage, porosity and water absorption. An assessment of the potential reduction in greenhouse gas emissions from the production of geopolymer concrete compared to the production of OPC has been made. The potential of using geopolymer concretes in construction practice is assessed in detail.

Prediction of Mechanical Properties of Highly Functional Lightweight Fiber-Reinforced Concrete Based on Deep Neural Network and Ensemble Regression Trees Methods

Currently, one of the topical areas of application of artificial intelligence methods in industrial production is neural networks, which allow for predicting the performance properties of products and structures that depend on the characteristics of the initial components and process parameters. The purpose of the study was to develop and train a neural network and an ensemble model to predict the mechanical properties of lightweight fiber-reinforced concrete using the accumulated empirical database and data from construction industry enterprises, and to improve production processes in the construction industry. The study applied deep learning and an ensemble of regression trees. The empirical base is the result of testing a series of experimental compositions of fiber-reinforced concrete. The predicted properties are cubic compressive strength, prismatic compressive strength, flexural tensile strength, and axial tensile strength. The quantitative picture of the accuracy of the applied methods for strength characteristics varies for the deep neural network method from 0.15 to 0.73 (MAE), from 0.17 to 0.89 (RMSE), and from 0.98% to 6.62% (MAPE), and for the ensemble of regression trees, from 0.11 to 0.62 (MAE), from 0.15 to 0.80 (RMSE), and from 1.30% to 3.4% (MAPE). Both methods have shown high efficiency in relation to such a hard-to-predict material as concrete, which is so heterogeneous in structure and depends on many factors. The value of the developed models lies in the possibility of obtaining additional useful information in the process of preparing highly functional lightweight fiber-reinforced concrete without additional experiments.

Reinforced Concrete Columns with Local Prestressing Rebars: A Calculation Theory and an Experimental Study

Local prestressing of reinforcement can be effective for slender reinforced concrete columns with large longitudinal force eccentricities. This article deals with columns with prestressed reinforcement on the side opposite to the eccentricity of the longitudinal force. Prestressing is created with the help of turnbuckles. The aim of the work is to develop a model for determining the stress–strain state of columns with local prestress and its experimental verification. The article presents the derivation of a resolving equation for the increment of deflection, which considers the non-linearity of the concrete and reinforcement work, the presence of creep and shrinkage of concrete. The solution of the resulting equation was performed numerically by the finite difference method in a MATLAB environment. Experimental studies were carried out according to the hinged support scheme for eight eccentrically compressed samples, four of which had been prestressed. Experiments and numerical modeling of columns with local prestressing showed a significant increase in crack resistance (by 1.3–2.5 times) and bearing capacity (by 12.5–30%) compared to similar structures without prestressing.

Numerical Simulation of the Bearing Capacity of Variotropic Short Concrete Beams Reinforced with Polymer Composite Reinforcing Bars

One of the disadvantages of reinforced concrete is the large weight of structures due to the steel reinforcement. A way to overcome this issue and develop new types of reinforcing elements is by using polymer composite reinforcement, which can successfully compensate for the shortcomings of steel reinforcement. Additionally, a promising direction is the creation of variotropic (transversely isotropic) building elements. The purpose of this work was to numerically analyze improved short bending concrete elements with a variotropic structure reinforced with polymer composite rods and to determine the prospects for the further extension of the results obtained for long-span structures. Numerical models of beams of a transversally isotropic structure with various types of reinforcement have been developed in a spatially and physically nonlinear formulation in ANSYS software considering cracking and crashing. It is shown that, in combination with a stronger layer of the compressed zone of the beam, carbon composite reinforcement has advantages and provides a greater bearing capacity than glass or basalt composite. It has been proven that the use of the integral characteristics of concrete and the deflections of the elements are greater than those when using the differential characteristics of concrete along the height of the section (up to 5%). The zones of the initiation and propagation of cracks for different polymer composite reinforcements are determined. An assessment of the bearing capacity of the beam is given. A significant (up to 146%) increase in the forces in the reinforcing bars and a decrease in tensile stresses (up to 210–230%) were established during the physically non-linear operation of the concrete material. The effect of a clear redistribution of stresses is in favor of elements with a variotropic cross section in height.

Theoretical and Experimental Substantiation of the Efficiency of Combined-Reinforced Glass Fiber Polymer Composite Concrete Elements in Bending

An essential problem of current construction engineering is the search for ways to obtain lightweight building structures with improved characteristics. The relevant way is the use of polymer composite reinforcement and concrete with high classes and prime characteristics. The purpose of this work is the theoretical and experimental substantiation of the effectiveness of combined-reinforced glass fiber polymer composite concrete (GFPCC) bending elements, and new recipe, technological and design solutions. We theoretically and experimentally substantiated the effectiveness of GFPCC bending elements from the point of view of three aspects: prescription, technological and constructive. An improvement in the structure and characteristics of glass fiber-reinforced concrete and GFPCC bending elements of a new type has been proven: the compressive strength of glass fiber-reinforced concrete has been increased up to 20%, and the efficiency of GFPCC bending elements is comparable to the concrete bending elements with steel reinforcement of class A1000 and higher. An improvement in the performance of the design due to the synergistic effect of fiber reinforcement of bending elements in combination with polymer composite reinforcement with rods was revealed. The synergistic effect with optimal recipe and technological parameters is due to the combined effect of dispersed fiber, which strengthens concrete at the micro level, and polymer composite reinforcement, which significantly increases the bearing capacity of the element at the macro level. Analytical dependences of the type of functions of the characteristics of bent concrete structures on the arguments—the parameters of the combined reinforcement with fiber and polymer composite reinforcement—are proposed. The synergistic effect of such a development is described, a new controlled significant coefficient of synergistic efficiency of combined reinforcement is proposed. From an economic point of view, the cost of the developed elements has been reduced and is economically more profitable (up to 300%).

A Study on the Cement Gel Formation Process during the Creation of Nanomodified High-Performance Concrete Based on Nanosilica

One of the most science-intensive and developing areas is nano-modified concrete. Its characteristics of high-strength, high density, and improved structure, which is not only important at the stage of monitoring their performance, but also at the manufacturing stage, characterize high-performance concrete. The aim of this study is to obtain new theoretical knowledge and experimental-applied dependencies arising from the “composition–microstructure–properties” ratio of high-strength concretes with a nano-modifying additive of the most effective type. The methods of laser granulometry and electron microscopy are applied. The existing concepts from the point of view of theory and practice about the processes of cement gel formation during the creation of nano-modified high-strength concretes with nano-modifying additives are developed. The most rational mode of the nano-modification of high-strength concretes is substantiated as follows: microsilica ground to nanosilica within 12 h. A complex nano-modifier containing nanosilica, superplasticizer, hyperplasticizer, and sodium sulfate was developed. The most effective combination of the four considered factors are: the content of nanosilica is 4% by weight of cement; the content of the superplasticizer additive is 1.4% by weight of cement; the content of the hyperplasticizer additive is 3% by weight of cement; and the water–cement ratio—0.33. The maximum difference of the strength characteristics in comparison with other combinations ranged from 45% to 57%.

High-Performance Concrete Nanomodified with Recycled Rice Straw Biochar

The development of new and improvement of existing technologies based on the use of waste products from various industries or recyclable materials is a current trend in the construction industry. Including in the composition of binders and concrete by-products of industry, reducing the proportion of Portland cement, it is crucial to maintain and improve the resulting products’ mechanical characteristics and life cycle. The main aim of the study was to investigate the influence of biochar additive on the microstructure and properties of the concrete and obtain the composition with improved characteristics due to nanomodification of rice straw recycled biochar. An environmentally friendly technology for concrete manufacture was obtained, using agricultural waste, rice straw, as its components, developing a composition of concrete nanomodified with processed rice straw biochar, identifying the dependences of concrete properties on their nanomodification with processed rice straw coal. It has been established that the most effective dosage is the addition of rice straw biochar in the amount of 6% by weight of cement. The improvement in the properties of concrete was expressed in the increase in its physical and mechanical characteristics and changes in deformability according to the results of the analysis of the stress-strain diagrams. The increase in strength characteristics ranged from 17% to 25%. The modulus of elasticity increased to 14%. The deformation characteristics decreased from 12% to 24%. Introducing a finely dispersed additive of rice straw biochar modified by the electromagnetic method leads to a decrease in cement consumption by up to 10%.

Modeling and Experimental Verification of the Performance of Polymer Composite Reinforcing Bars of Different Types in Concrete of Different Density

Currently, there is a scientific and practical deficit in new methods of integrated technological and design solutions based on improving the properties of concrete as the primary material that perceives compressive loads, and its joint work with various types of reinforcing rods. A new system using an integrated engineering approach to the design of building structures is proposed, which involves minimizing their cost and weight through numerical simulations and an experimental verification of the operation of reinforcing bars made of various materials in concrete of various densities. The control of the bearing capacity of reinforced building structures on the example of compressed elements is proposed to be carried out using the developed recipe-technological methods at the manufacturing stage. The economic and environmental efficiency of nano modification with the help of production waste and the use of lightweight dispersion-reinforced concrete to obtain such structures was revealed. The most effective concrete formulations showed strength gains ranging from 10% to 34%. Ultimately, this led to an increase in the bearing capacity of the elements up to 30%. The application of such an integrated lean approach will allow saving up to 20% of resources during construction.

Development of High-Tech Self-Compacting Concrete Mixtures Based on Nano-Modifiers of Various Types

Promising areas of concrete material science are maximum greening, reducing the carbon footprint, and, at the same time, solving the problems of increasing the cost of raw materials using industrial waste as modifiers for self-compacting concrete mixtures. This study aimed to review, investigate and test from the point of view of theory and practice the possibility of using various industrial types as a nano-modifier in self-compacting concrete with improved performance. The possibility of nano-modification of self-compacting concrete with a complex modifier based on industrial waste has been proved and substantiated theoretically and experimentally. The possibility of improving the technological properties of concrete mixtures using such nanomodifiers was confirmed. The recipe and technological parameters of the process were revealed and their influence on the characteristics of concrete mixes and concretes were expressed and determined. Experimental technological and mathematical dependencies between the characteristics of the technological process and raw materials and the characteristics of concrete mixtures and concretes were determined. The optimization of these parameters was carried out, a theoretical substantiation of the obtained results was proposed, and a quantitative picture was presented, expressed in the increment of the properties of self-compacting concrete mixtures using nano-modifiers from industrial waste concretes based on them. The mobility of the concrete mixture increased by 12%, and the fluidity of the mixture increased by 83%. In relation to the control composition, the concrete strength increased by 19%, and the water resistance of concrete increased by 22%. The ultimate strains decreased by 14%, and elastic modulus increased by 11%.