Preparation and Characterization of 3D-Printed Biobased Composites Containing Micro- or Nanocrystalline Cellulose

Synthesis and Characterization of Furan-Based Methacrylate Oligomers Containing the Imine Functional Group for Stereolithography

Herein, a furan-based methacrylate oligomer (FBMO) featuring imine functional groups was synthesized for application in stereolithography. The preparation involved the imination reaction of 5-hydroxymethylfurfural (5-HMF) and amino ethanol. Utilizing 5-HMF as a sustainable building block for furan-based polymers, FBMO was formulated and subsequently integrated into photosensitive resin formulations along with methacrylate-containing diluents, such as PEGDMA and TEGDMA. The synthesized furan-based methacrylate oligomers underwent comprehensive characterization using FTIR, 1H NMR spectroscopy, and size exclusion chromatography. The impact of methacrylate-containing diluents on various properties of the formulated resins and the resulting 3D-printed specimens was systematically evaluated. This assessment included an analysis of rheological behavior, printing fidelity, mechanical properties, thermal stability, surface morphology, and cytotoxicity. By adjusting the ratios of FBMO to methacrylate-containing diluents within the range of 50:50 to 90:10, the viscosity of the resulting resins was controlled to fall within 0.04 to 0.28 Pa s at a shear rate of 10 s-1. The 3D-printed specimens exhibited precise conformity to the computer-aided design (CAD) model and demonstrated compressive moduli ranging from 0.53 ± 0.04 to 144 ± 6.70 MPa, dependent on the resin formulation and internal structure. Furthermore, cytotoxicity assessments revealed that the 3D-printed specimens were noncytotoxic to porcine chondrocytes. In conclusion, we introduce a new strategy to prepare the furan-based methacrylate oligomer (FBMO) and 3D-printed specimens with adjustable properties using stereolithography, which can be further utilized for appropriate applications.

Soybean Oil-Based 3D Printed Mesh Designed for Guided Bone Regeneration (GBR) in Oral Surgery

This study aims to obtain a cyto-compatible 3D printable bio-resin for the manufacturing of meshes designed from acquired real patients' bone defect to be used in future for guided bone regeneration (GBR), achieving the goal of personalized medicine, decreasing surgical, recovery time, and patient discomfort. To this purpose, a biobased, biocompatible, and photo-curable resin made of acrylated epoxidized soybean oil (AESO) diluted with soybean oil (SO) is developed and 3D printed using a commercial digital light processing (DLP) 3D printer. 3D printed samples show good thermal properties, allowing for thermally-based sterilization process and mechanical properties typical of crosslinked natural oils (i.e., E = 12 MPa, UTS = 1.5 MPa), suitable for the GBR application in the oral surgery. The AESO-SO bio-resin proves to be cytocompatible, allowing for fibroblast cells proliferation (viability at 72 h > 97%), without inducing severe inflammatory response when co-cultured with macrophages, as demonstrated by cytokine antibody arrays, that is anyway resolved in the first 24 h. Moreover, accelerated degradation tests prove that the bio-resin is biodegradable in hydrolytic environments.

Fabrication of Soft Transparent Patient-Specific Vascular Models with Stereolithographic 3D printing and Thiol-Based Photopolymerizable Coatings

An ideal vascular phantom should be anatomically accurate, have mechanical properties as close as possible to the tissue, and be sufficiently transparent for ease of visualization. However, materials that enable the convergence of these characteristics have remained elusive. The fabrication of patient-specific vascular phantoms with high anatomical fidelity, optical transparency, and mechanical properties close to those of vascular tissue is reported. These final properties are achieved by 3D printing patient-specific vascular models with commercial elastomeric acrylic-based resins before coating them with thiol-based photopolymerizable resins. Ternary thiol-ene-acrylate chemistry is found optimal. A PETMP/allyl glycerol ether (AGE)/polyethylene glycol diacrylate (PEGDA) coating with a 30/70% AGE/PEGDA ratio applied on a flexible resin yielded elastic modulus, UTS, and elongation of 3.41 MPa, 1.76 MPa, and 63.2%, respectively, in range with the human aortic wall. The PETMP/AGE/PEGDA coating doubled the optical transmission from 40% to 80%, approaching 88% of the benchmark silicone-based elastomer. Higher transparency correlates with a decrease in surface roughness from 2000 to 90 nm after coating. Coated 3D-printed anatomical replicas are showcased for pre-procedural planning and medical training with good radio-opacity and echogenicity. Thiol-click chemistry coatings, as a surface treatment for elastomeric stereolithographic 3D-printed objects, address inherent limitations of photopolymer-based additive manufacturing.

Stretchable zein-coated alginate fiber for aligning muscle cells to artificially produce cultivated meat

Numerous studies have explored the cultivation of muscle cells using non-animal materials for cultivated meat production. Achieving muscle cell proliferation and alignment using 3D scaffolds made from plant-based materials remains challenging. This study introduces a technique to culture and align muscle cells using only plant-based materials, avoiding toxic chemical modifications. Zein-alginate fibers (ZA fibers) were fabricated by coating zein protein onto alginate fibers (A fibers). Zein's excellent cell compatibility and biodegradability enable high cell adhesion and proliferation rates, and the good ductility of the ZA fibers enable a high strain rate (>75%). We demonstrate mature and aligned myotube formation in ZA fibers, providing a simple way to align muscle cells using plant-based materials. Additionally, cultivated meat was constructed by assembling muscle, fat, and vessel fibers. This method holds promise for the future mass production of cultivated meat.

Recent advances in the hybridization of cellulose and semiconductors: Design, fabrication and emerging multidimensional applications: A review

Cellulose is a plentiful, biodegradable, renewable, and natural polymer in the world that can be widely utilized in the production of polymer nanocomposites. Cellulose is developed in nanomaterials owing to its remarkable inherent features of low density, non-toxicity, and affordability, as well as the amazing sample characteristics of strength and thermal stability. Recently, there has been a lot of interest in organic-inorganic composites because of their adaptable qualities. Cellulose and semiconductors have exciting properties, and new combinations of both materials may result in efficient functional hybrid composites with distinct properties. Lately, a huge study was reported on cellulose and semiconductor-based nanocomposites. In this review, we summarize the present research development in the preparation methods, structure, features, and possible applications of multifunctional cellulose and semiconductor-based nanocomposites. The cellulose/semiconductor based nanocomposites have massive potential applications in the areas of photodegradation of organic dyes, hydrogen production, metal removal, biomedical, and sensor applications. It is also assumed that this article will promote additional investigation and will establish innovative capabilities to enhance novel cellulose and semiconductor based nanocomposites with new and exciting applications.

Mechanical Properties and Biocompatibility of 3D Printing Acrylic Material with Bioactive Components

The aim of this study was to create a 3D printing material with bioactive properties that potentially could be used for a transparent removable orthodontic appliance.

MATERIALS AND METHODS

To acrylic monomers, four bioactive glasses at 10% concentration were added, which release Ca, P, Si and F ions. The materials were printed on a 3D printer and tested for flexural strength (24 h and 30 days), sorption and solubility (7 days), ion release to artificial saliva pH = 4 and 7 (42 days) and cytotoxicity in the human fibroblast model. The released ions were determined by plasma spectrometry (Ca, P and Si ions) and ion-selective electrode (F measurement)s.

RESULTS

The material obtained released Ca²⁺ and PO₄^3- ions for a period of 42 days when using glass Biomin C at pH 4. The flexural strength depended on the direction in which the sample was printed relative to the 3D printer platform. Vertically printed samples had a resistance greater than 20%. The 10% Biomin C samples post-cured for 30 min with light had a survival rate of the cells after 72 h of 85%.

CONCLUSIONS

Material for 3D printing with bioactive glass in its composition, which releases ions, can be used in the production of orthodontic aligners.