Green and Low-Cost Natural Lignocellulosic Biomass-Based Carbon Fibers—Processing, Properties, and Applications in Sports Equipment: A Review

Influence of Hardwood Lignin Blending on the Electrical and Mechanical Properties of Cellulose Based Carbon Fibers

Carbon fibers (CFs) are fabricated by blending hardwood kraft lignin (HKL) and cellulose. Various compositions of HKL and cellulose in blended solutions are air-gap spun in 1-ethyl-3-methylimidazolium acetate (EMIM OAc), resulting in the production of virtually bead-free quality fibers. The synthesized HKL-cellulose fibers are thermostabilized and carbonized to achieve CFs, and consequently their electrical and mechanical properties are evaluated. Remarkably, fibers with the highest lignin content (65%) exhibited an electrical conductivity of approximately 42 S/cm, surpassing that of cellulose (approximately 15 S/cm). Moreover, the same fibers demonstrated significantly improved tensile strength (∼312 MPa), showcasing a 5-fold increase compared to pure cellulose while maintaining lower stiffness. Comprehensive analyses, including Auger electron spectroscopy and wide-angle X-ray scattering, show a heterogeneous skin-core morphology in the fibers revealing a higher degree of preferred orientation of carbon components in the skin compared to the core. The incorporation of lignin in CFs leads to increased graphitization, enhanced tensile strength, and a unique skin-core structure, where the skin's graphitized cellulose and lignin contribute stiffness, while the predominantly lignin-rich core enhances carbon content, electrical conductivity, and strength.

Comparative evaluation on surface nanohardness, surface microhardness, surface roughness, and wettability of plant-based organic nanoparticle reinforced polyetheretherketone as an implant material - An in vitro study

AIM

Synthetic inorganic materials are commonly used as reinforcing agents in polyetheretherketone (PEEK) composite, whereas natural organic plant-based reinforcing agents are negligible. Surface hardness, roughness, and wettability are indicative factors of osseointegration behavior to be used as an implant material. This study evaluated micro surface hardness (MSH), nano surface hardness (NSH), surface roughness (SR), and contact angle (CA) of PEEK-Azadirachta indica reinforced at 10 wt%, 20 wt%, and 30 wt%.

SETTINGS AND DESIGN

This was an in vitro study.

MATERIALS AND METHODS

Neem (A. indica) leaf nanoparticles were prepared and reinforced with PEEK powder at 10%, 20%, and 30% weight ratios by injection molding. Sixty specimens underwent the microhardness and CA testing using a digital microhardness tester, and CA goniometer, respectively, and later nanoindentation test to analyze the nanohardness and SR.

STATISTICAL ANALYSIS USED

A one-way ANOVA test with a 95% confidence interval for MSH and NSH, SR, and CA was performed on the samples. A post hoc Bonferroni test was conducted (α = 0.05) to compare the groups.

RESULTS

There was a significant increase in nanohardness (P = 0.000) with zero difference in microhardness (P = 0.514). The addition of 10 wt%, 20 wt%, and 30 wt% nanoparticles increased the SR value of the pure PEEK from 273.19 nm to 284.10 (3.99%), 296.91 (8.68%), and 287.54 (5.24%), respectively. In the analysis of the CA, CA 20% shows the lowest angle (63.69) with the highest for control specimens (82.39). There is an increase in the PEEK composite SR with a decrease in CA.

CONCLUSIONS

The addition of plant-derived nanoparticles into the PEEK matrix has a significant impact on the hardness and hydrophobicity enhancing cell growth and osteoblastic differentiation during osseointegration of dental implants.

Recycling Carbon Fiber from Carbon Fiber-Reinforced Polymer and Its Reuse in Photocatalysis: A Review

Driven by various environmental and economic factors, it is emerging to adopt an efficient and sustainable strategy to recycle carbon fibers (rCFs) from carbon fiber-reinforced polymer (CFRP) wastes and reuse them in high-value applications. This review summarized the latest progress of CFRP waste recycling methods (including mechanical, chemical, and thermal methods), discussed their advantages and disadvantages, influence parameters and possible environmental effects, and their potential effects on the mechanical and surface chemical properties of rCFs. In addition, the latest optimization schemes of leading recycling technologies were detailed. According to the literature, CFs are the key points in the structural support of semiconductor-based recyclable photocatalytic systems and the enhancement of performance, which means that rCFs have high reuse potential in sustainable photocatalysis. Therefore, this paper also emphasized the possibility and potential value of reusing recovered fibers for developing recyclable photocatalytic products, which may be a new way of reuse in environmental purification often ignored by researchers and decision-makers in the field of CFs.

Inspired by Skeletal Muscles: Study of the Physical and Electrochemical Properties of Derived Lignocellulose-Based Carbon Fibers

Skeletal muscles exhibit excellent properties due to their well-developed microstructures. Taking inspiration from nature that thick filaments and thin filaments are linked by "cross-bridges", leading to good stability and ion transport performance of muscles. In this work, extracted poplar lignin and microcrystalline cellulose (MCC) were connected by biomimetic covalent bonds, akin to biological muscle tissue, in which isophorone diisocyanate was used as the chemical crosslinking agent. Then, poplar lignin-MCC was mixed with polyacrylonitrile to serve as the precursor for electrospinning. The results show that due to the effective covalent-bond connection, the precursor fibers possess excellent morphology, smooth surface, good thermal stability, and high flexibility and toughness (average elongation-at-break is 51.84%). Therefore, after thermal stabilization and carbonization, derived lignocellulose-based carbon fibers (CFs) with a reduced cost, complete fiber morphology with a uniform diameter (0.48 ± 0.22 μm), and high graphitization degree were obtained. Finally, the electrodes fabrication and electrochemical testing were carried out. The results of electrochemical impedance spectroscopy (EIS) indicate that the Rs and Rct values of CFs supercapacitors are 1.18 Ω and 0.14 Ω, respectively. Results of cyclic voltammetry (CV) and galvanostatic charge-discharge (GCD) suggest that these CFs demonstrate great application potential in electrochemical materials.

Ballistic Properties and Izod Impact Resistance of Novel Epoxy Composites Reinforced with Caranan Fiber (Mauritiella armata)

Natural lignocellulosic fibers (NFLs) possess several economic, technical, environmental and social advantages, making them an ideal alternative to synthetic fibers in composite materials. Caranan fiber is an NFL extract from the leafstalk of the Mauritiella armata palm tree, endemic to South America. The present work investigates the addition of 10, 20 and 30 vol% caranan fiber in epoxy resin, regarding the properties associated with Izod notch tough and ballistic performance. Following ASTM D256 standards, ten impact specimens for each fiber reinforcement condition (vol%) were investigated. For the ballistic test, a composite plate with 30 vol%, which has the best result, was tested with ten shots, using 0.22 ammunition to verify the energy absorption. The results showed that when compared to the average values obtained for the epoxy resin, the effect of incorporating 30 vol% caranan fibers as reinforcement in composites was evident in the Izod impact test, producing an increase of around 640% in absorption energy. Absorbed ballistic energy and velocity limit results provided values similar to those already reported in the literature: around 56 J and 186 J, respectively. All results obtained were ANOVA statistically analyzed based on a confidence level of 95%. Tukey’s test revealed, as expected, that the best performance among the studied impact resistance was 30 vol%, reaching the highest values of energy absorption. For ballistic performance, the Weibull analysis showed a high R² correlation value above 0.9, confirming the reliability of the tested samples. These results illustrate the possibilities of caranan fiber to be used as a reinforcement for epoxy composites and its promising application in ballistic armor.