Recent Developments and Implementations of Conductive Polymer-Based Flexible Devices in Sensing Applications

A flexible wearable sensor based on the multiple interaction and synergistic effect of the hydrogel components with anti-freezing, low swelling for human motion detection and underwater communication

To meet the increasing demand for wearable sensor in special environment such as low temperature or underwater, a multifunctional ionic conducting hydrogel (Gel/PSAA-Al3+ hydrogel) with anti-freezing and low swelling for human motion detection and underwater communication was prepared using gelatin (Gel), [2-(methacryloyloxy) ethyl] dimethyl-(3-sulfopropyl) ammonium hydroxide (SBMA), acrylamide (AAm), acrylic acid (AAc), and AlCl3. Due to reversible hydrogen bonding, electrostatic interactions and metal coordination crosslinking between the polymer networks, the resulting Gel/PSAA-Al3+ hydrogels present low swelling property in water and exhibit large tensile properties (~1050 %), high tensile strength (~250 kPa) and excellent fatigue resistance. In addition, the hydration capacity of SBMA and AlCl3 endows the Gel/PSAA-Al3+ hydrogel fantastic anti-freezing (-31.58 °C) and water retention properties. Moreover, the electrostatic interaction between SBMA and AlCl3 due to the ion hopping mechanism endows the hydrogel with excellent ionic conductivity (6.38 mS/cm). The Gel/PSAA-Al3+ hydrogel sensors present good biocompatibility and provide a wide operating range (0 %-1050 %), fast response time (229 ms) and recovery time (248 ms), high sensitivity (GF = 1.61) and excellent stability for detecting large and small body movements. The Gel/PSAA-Al3+ hydrogel shows potential applications as a wearable sensor for communication at low temperature or underwater.

Wearable Aptasensors

This Perspective explores the revolutionary advances in wearable aptasensor (WA) technology, which combines wearable devices and aptamer-based detection systems for personalized, real-time health monitoring. The devices leverage the specificity and sensitivity of aptamers to target specific molecules, offering broad applications from continuous glucose tracking to early diagnosis of diseases. The integration of data analytics and artificial intelligence (AI) allows early risk prediction and guides preventive health measures. While challenges in miniaturization, power efficiency, and data security persist, these devices hold significant potential to democratize healthcare and reshape patient-doctor interactions.

Electrochemical study of an enhanced platform by electrochemical synthesis of three-dimensional polyaniline nanofibers/reduced graphene oxide thin films for diverse applications

This work reports the electrochemical fabrication of thin films comprising polyaniline nanofibers (PANI) in conjunction with graphene oxide (GO) and reduced graphene oxide (rGO) on ITO substrate, along with examining the electrochemical properties, with a focus on the influence of the substrate and electrolyte in the electrodeposition methods. The study explores the electrochemical characteristics of these thin films and establishes a flexible framework for their application in diverse sectors such as sensors, supercapacitors, and electronic devices. It analyzes the impact of the substrate and electrolyte in electrodeposition techniques. The effects were studied using techniques such as cyclic voltammetry and chronoamperometry. The fabrication process of PANI/GO and PANI/rGO thin films involved the integration of rGO within PANI via electropolymerization, conducted under sulfuric acid. GO was synthesized by modifying the well-known Hummers' method and characterized by X-ray diffraction (XRD), and Fourier transform infrared spectroscopy (FTIR). SEM showed the diameters of the formed PANI were between 40 and 150 nm, which helped to intertwine the rGO nanosheets with PANI nanofibers to form thin films. The electrochemical behavior of the PANI/rGO thin films was examined using cyclic voltammetry (CV) and chronoamperometry in different electrolytes, including sulfuric acid (H₂SO₄) and potassium nitrate (KNO₃). The CV profiles exhibited distinct oxidation and reduction peaks, with variations in the voltammogram morphology attributed to the nature of the electrolyte and the substrate employed during the electrodeposition process. These results highlight the critical role of both the substrate and electrolyte in governing the electrochemical performance of PANI/rGO thin films. The findings from this study demonstrate a versatile approach for the fabrication of PANI/graphene-based thin films with tunable electrochemical properties, and such a strategy has great application to fabricating other thin film composites for supercapacitors or other control source frameworks requiring enhanced charge storage and electrochemical responsiveness.

Double-Chamber Underwater Thruster Diaphragm with Flexible Displacement Detection Function

The purpose of this paper is to develop a self-detecting diaphragm integrated with a flexible sensor, which is utilized in an underwater thruster. Resistive strain sensors are easy to manufacture and integrate due to their advantages in reliable stretchability and ductility. Inspired by the structure of neurons, we fabricated resistive flexible sensors using silica gel as the matrix with carbon black and carbon nanotubes as additives. All fabricated sensors demonstrated positive resistance characteristics under 60% strain conditions, with the sensor containing a mass ratio of 9 wt % carbon black and carbon nanotubes exhibiting the best resistance-strain linearity. To verify the anti-interference capability of sensors with silica gel substrates of varying hardness values under changing environmental pressure, we tested the pressure sensitivity of the sensors by altering the hardness of the silica gel. The results indicate that silica gel with the highest hardness value provides the best resistance to environmental pressure interference. To detect the motion and deformation of the internal functional components of the thruster, we combined strain detection with the movement operation function of a silica gel diaphragm, resulting in a new integrated diaphragm with sensor detection capabilities. The integrated diaphragm was evaluated by using a tensile testing machine and an LCR tester. The results demonstrate that the mechanical properties of the diaphragm are stable, exhibiting reliable resistance characteristics and a sensitive response during underwater operation. This research can also be applied to the detection of motion amplitudes of other types of soft robots.

Exploring Electrochemical Sensing for Fungicide Detection: Utilization of Newly Synthesized Oligomers

The determination of thiabendazole is crucial for ensuring food safety, environmental protection, and compliance with regulatory standards. Accurate detection helps prevent harmful exposure, ensuring the safety of agricultural products and safeguarding public health. Therefore, this study investigates the electrochemical sensing capabilities of newly synthesized oligo 3-amino-5-mercapto-1,2,4-triazole (oligo AMTa) using hydrogen tetrachloroaurate (III) (HAuCl4) as an oxidizing agent at room temperature for thiabendazole (TBZ) detection, employing a simple electrode fabrication process. The prepared oligo AMTa was thoroughly characterized using UV-visible spectroscopy, scanning electron microscopy (SEM), Energy Dispersive X-ray Analysis (EDAX), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), high-resolution mass spectroscopy (HR-MS), and Fourier-transform infrared spectroscopy (FT-IR) to confirm its oligomerization structure and properties. The IR spectrum of oligo AMTa reveals a new peak at 1449 cm-1, indicating the conversion of -NH2 groups to -N=N- groups during oligomerization, unlike AMTa. Additionally, the disappearance of the -SH group peak at 2615 cm-1 in oligo AMTa suggests an S-S linkage involvement in the oligomerization process. In the oligo AMTa XPS spectrum, the presence of C=N is displayed by a small peak at 287.3 eV, and oligomerization via -NH and N=N is confirmed by the lack of a 284.0 eV peak for C-C or C=C. Gold nanoparticle formation is not demonstrated by the 84.8 eV peak, which implies that the gold atom is not in the Au0 state. The HR-MS spectrum of oligo AMTa shows a peak at m/z 564.08, indicating a chain of five monomers, and another peak at m/z 435.03, confirming the presence of a tetrameric form of AMTa. After that, the GC electrode was directly linked to the oligo AMTa by the potentiodynamic method. SEM, electrochemical impedance spectroscopy (EIS), and cyclic voltammetry (CV) were all employed to confirm the fabrication of oligo AMTa. The SEM image illustrates the formation of a particlelike structure with a uniform size of the oligomer after cycling in 0.1 M H2SO4. After electrocycling, the size of the oligomer was reduced from 2.6 μm to 30 nm. The oligo AMTa-modified electrode possesses the highest electroactive surface area and electrical conductivity due to several key factors. First, the presence of amino (-NH2) and thiol (-SH) functional groups in AMTa enhances the surface coverage and density of electroactive sites, increasing the electroactive surface area. Additionally, the conjugated structure of AMTa facilitates efficient electron transfer, resulting in enhanced electrical conductivity compared to unmodified electrodes. Eventually, the electrochemical oxidation of TBZ occurred using the fabricated electrodes. The GC/oligo AMTa electrode exhibited a four-fold increase in oxidation current for TBZ compared to unmodified GC electrodes. This enhancement is due to the improved surface properties from the oligo AMTa modification, which significantly boosts TBZ adsorption through strong interactions like hydrogen bonding and π-π stacking. These interactions, along with the increased surface area and catalytic properties, facilitate effective electron transfer, resulting in a higher oxidation current. As an outcome, the film was employed to determine the sensitivity level of TBZ, and a LOD of 1.8 × 10-11 M (S/N = 3) was found. The straightforward method's practical utility was proven by measuring TBZ in tap water, water spinach, and pear juice samples. The comprehensive characterization of oligo AMTa provided insights into its interaction mechanisms with thiabendazole, contributing to the development of a reliable, cost-effective, and efficient sensor.

Highly Sensitive and Flexible Capacitive Pressure Sensors Combined with Porous Structure and Hole Array Using Sacrificial Templates and Laser Ablation

Flexible, wearable pressure sensors offer numerous benefits, including superior sensing capabilities, a lightweight and compact design, and exceptional conformal properties, making them highly sought after in various applications including medical monitoring, human-computer interactions, and electronic skins. Because of their excellent characteristics, such as simple fabrication, low power consumption, and short response time, capacitive pressure sensors have received widespread attention. As a flexible polymer material, polydimethylsiloxane (PDMS) is widely used in the preparation of dielectric layers for capacitive pressure sensors. The Young's modulus of the flexible polymer can be effectively decreased through the synergistic application of sacrificial template and laser ablation techniques, thereby improving the functionality of capacitive pressure sensors. In this study, a novel sensor was introduced. Its dielectric layer was developed through a series of processes, including the use of a sacrificial template method using NaCl microparticles and subsequent CO2 laser ablation. This porous PDMS dielectric layer, featuring an array of holes, was then sandwiched between two flexible electrodes to create a capacitive pressure sensor. The sensor demonstrates a sensitivity of 0.694 kPa-1 within the pressure range of 0-1 kPa and can effectively detect pressures ranging from 3 Pa to 200 kPa. The sensor demonstrates stability for up to 500 cycles, with a rapid response time of 96 ms and a recovery time of 118 ms, coupled with a low hysteresis of 6.8%. Furthermore, our testing indicates that the sensor possesses limitless potential for use in detecting human physiological activities and delivering signals.

Development of an efficient electrochemical sensing platform based on ter-poly(luminol-o-anisidine-o-toluidine)/ZnO/GNPs nanocomposites for the detection of antimony (Sb3+) ions

A poly(luminol-o-anisidine-o-toluidine) terpolymer was synthesized, characterized, and modified with GNPs and ZnO NPs. The nanocomposites were then examined for their electroactivity and potential use as cationic electrochemical sensors for detecting Sb3+ ions in phosphate buffer on the surface of a glassy carbon electrode (GCE). Among the different compositions and the terpolymer, the GCE adapted with the PLAT/ZnO/GNPs-5% nanocomposite displayed the highest current response. The fabricated nanocomposite sensor exhibited high sensitivity, with a value of 21.4177 μA μM-1 cm-2, and a low detection limit of 95.42 pM. The analytical performance of the sensor was evaluated over the linear dynamic range (LDR) of 0.1 nM to 0.01 mM. The proposed sensor is effective in detecting and measuring carcinogenic Sb3+ ions in real environmental samples using an electrochemical approach, making it a promising tool for environmental monitoring.

Rheological Properties and Inkjet Printability of a Green Silver-Based Conductive Ink for Wearable Flexible Textile Antennas

The development of e-textiles necessitates the creation of highly conductive inks that are compatible with precise inkjet printing, which remains a key challenge. This work presents an innovative, syringe-based method to optimize a novel bio-sourced silver ink for inkjet printing on textiles. We investigate the relationships between inks' composition, rheological properties, and printing behavior, ultimately assessing the electrical performance of the fabricated circuits. Using Na-alginate and polyethylene glycol (PEG) as the suspension matrix, we demonstrate their viscosity depends on the component ratios. Rheological control of the silver nanoparticle-laden ink has become paramount for uniform printing on textiles. A specific formulation (3 wt.% AgNPs, 20 wt.% Na-alginate, 40 wt.% PEG, and 40 wt.% solvent) exhibits the optimal rheology, enabling the printing of 0.1 mm thick conductive lines with a low resistivity (8 × 10-3 Ω/cm). Our findings pave the way for designing eco-friendly ink formulations that are suitable for inkjet printing flexible antennas and other electronic circuits onto textiles, opening up exciting possibilities for the next generation of E-textiles.

Rational design of CdS-enwrapped polypyrrole nanoparticles for wastewater treatment: removal of hazardous pollutants in aqueous solutions

The modern world requires a chemical industry that can run at low production costs while producing high-quality products with minimal environmental impact. The development of environmentally friendly, cost-effective, and efficient wastewater treatment materials remains a major problem for the sustainable approach. We prepared nanoscale cadmium sulfide (CdS)-enwrapped polypyrrole (PPy) polymer composites for degradation of organic pollutants. The prepared CdS@PPy nanocomposites were characterized by powder X-ray diffraction, scanning electron microscope (SEM), field emission scanning electron microscope (FESEM), Fourier transform infrared spectroscopy (FTIR), and ultraviolet-visible (UV) absorption spectroscopy, indicating proper intercalation between CdS and PPy. Consequently, the catalytic efficiency of the synthesized hybrid nanocomposites was analyzed through the degradation of methylene blue (MB) and rhodamine B (Rh B) under visible light irradiation. The measured degradation efficiency of the dye solutions under the photolysis process is about 18% and 23% for MB and Rh B dye, respectively. Furthermore, the recycle test result concludes that the CdS@PPy composite exhibits 91% and 89% of MB and Rh B dye degradation efficiency even at the 4th cycle, respectively. The positive synergistic impact of CdS and PPy may be the result of effective photocatalytic degradation of MB and RhB.

Engineering mechanical compliance in polymers and composites for the design of smart flexible sensors

Polymers are one of the most popular materials for next-generation flexible sensing device fabrication due to their tunable mechanical and electrical properties. A series of prior research studies in the field of smart flexible and wearable sensing illustrates the potential of various polymer and composite materials to be applied in sensor development. In this direction, mechanical compliance plays a vital role as it ensures the stability and reliability of the fabricated sensor. Therefore, engineering mechanical compliance for the development of smart flexible solutions has emerged as a significant area of research. Furthermore, the usage of flexible sensing devices is rapidly increasing in the field of healthcare devices and robotic automation. This feature article summarizes the relevant contributions of the authors in the field of engineered polymers and composites for flexible sensor development with a focus on healthcare and physical sensing applications. We discuss the polymer and composite materials, their characteristics, fabrication technologies, finite element method analysis, and examples of flexible physical sensors, i.e. pressure, strain, and temperature sensors, for various wearable healthcare applications and robotic automation. Finally, we discuss examples of multi-sensory systems having flexible sensors.

Printable and flexible integrated sensing systems for wireless healthcare

The rapid development of wearable sensing devices and artificial intelligence has enabled portable and wireless tracking of human health, fulfilling the promise of digitalized healthcare applications. To achieve versatile design and integration of multi-functional modules including sensors and data transmission units onto various flexible platforms, printable technologies emerged as some of the most promising strategies. This review first introduces the commonly utilized printing technologies, followed by discussion of the printable ink formulations and flexible substrates to ensure reliable device fabrication and system integration. The advances of printable sensors for body status monitoring are then discussed. Moreover, the integration of wireless data transmission via printable approaches is also presented. Finally, the challenges in achieving printable sensing devices and wireless integrated systems with competitive performances are considered, so as to realize their practical applications for personalized healthcare.

Recent advances in electrochemical cell-based biosensors for food analysis: Strategies for sensor construction

Owing to their advantages such as great specificity, sensitivity, rapidity, and possibility of noninvasive and real-time monitoring, electrochemical cell-based biosensors (ECBBs) have been a powerful tool for food analysis encompassing the areas of nutrition, flavor, and safety. Notably, the distinctive biological relevance of ECBBs enables them to mimic physiological environments and reflect cellular behaviors, leading to valuable insights into the biological function of target components in food. Compared with previous reviews, this review fills the current gap in the narrative of ECBB construction strategies. The review commences by providing an overview of the materials and configuration of ECBBs, including cell types, cell immobilization strategies, electrode modification materials, and electrochemical sensing types. Subsequently, a detailed discussion is presented on the fabrication strategies of ECBBs in food analysis applications, which are categorized based on distinct signal sources. Lastly, we summarize the merits, drawbacks, and application scope of these diverse strategies, and discuss the current challenges and future perspectives of ECBBs. Consequently, this review provides guidance for the design of ECBBs with specific functions and promotes the application of ECBBs in food analysis.

Resorbable conductive materials for optimally interfacing medical devices with the living

Implantable and wearable bioelectronic systems are arising growing interest in the medical field. Linking the microelectronic (electronic conductivity) and biological (ionic conductivity) worlds, the biocompatible conductive materials at the electrode/tissue interface are key components in these systems. We herein focus more particularly on resorbable bioelectronic systems, which can safely degrade in the biological environment once they have completed their purpose, namely, stimulating or sensing biological activity in the tissues. Resorbable conductive materials are also explored in the fields of tissue engineering and 3D cell culture. After a short description of polymer-based substrates and scaffolds, and resorbable electrical conductors, we review how they can be combined to design resorbable conductive materials. Although these materials are still emerging, various medical and biomedical applications are already taking shape that can profoundly modify post-operative and wound healing follow-up. Future challenges and perspectives in the field are proposed.

Polyvinylidene Fluoride/Aromatic Hyperbranched Polyester of Third-Generation-Based Electrospun Nanofiber as a Self-Powered Triboelectric Nanogenerator for Wearable Energy Harvesting and Health Monitoring Applications

Flexible pressure sensors have played an increasingly important role in the Internet of Things and human-machine interaction systems. For a sensor device to be commercially viable, it is essential to fabricate a sensor with higher sensitivity and lower power consumption. Polyvinylidene fluoride (PVDF)-based triboelectric nanogenerators (TENGs) prepared by electrospinning are widely used in self-powered electronics owing to their exceptional voltage generation performance and flexible nature. In the present study, aromatic hyperbranched polyester of the third generation (Ar.HBP-3) was added into PVDF as a filler (0, 10, 20, 30 and 40 wt.% w.r.t. PVDF content) to prepare nanofibers by electrospinning. The triboelectric performances (open-circuit voltage and short-circuit current) of PVDF-Ar.HBP-3/polyurethane (PU)-based TENG shows better performance than a PVDF/PU pair. Among the various wt.% of Ar.HBP-3, a 10 wt.% sample shows maximum output performances of 107 V which is almost 10 times that of neat PVDF (12 V); whereas, the current slightly increases from 0.5 μA to 1.3 μA. The self-powered TENG is also effective in measuring human motion. Overall, we have reported a simpler technique for producing high-performance TENG using morphological alteration of PVDF, which has the potential for use as mechanical energy harvesters and as effective power sources for wearable and portable electronic devices.

Revolutionizing Drug Delivery and Therapeutics: The Biomedical Applications of Conductive Polymers and Composites-Based Systems

The first conductive polymers (CPs) were developed during the 1970s as a unique class of organic substances with properties that are electrically and optically comparable to those of inorganic semiconductors and metals while also exhibiting the desirable traits of conventional polymers. CPs have become a subject of intensive research due to their exceptional qualities, such as high mechanical and optical properties, tunable electrical characteristics, ease of synthesis and fabrication, and higher environmental stability than traditional inorganic materials. Although conducting polymers have several limitations in their pure state, coupling with other materials helps overcome these drawbacks. Owing to the fact that various types of tissues are responsive to stimuli and electrical fields has made these smart biomaterials attractive for a range of medical and biological applications. For various applications, including the delivery of drugs, biosensors, biomedical implants, and tissue engineering, electrical CPs and composites have attracted significant interest in both research and industry. These bimodalities can be programmed to respond to both internal and external stimuli. Additionally, these smart biomaterials have the ability to deliver drugs in various concentrations and at an extensive range. This review briefly discusses the commonly used CPs, composites, and their synthesis processes. Further highlights the importance of these materials in drug delivery along with their applicability in various delivery systems.

Combined Triboelectric and Piezoelectric Effect in ZnO/PVDF Hybrid-Based Fiber-Structured Nanogenerator with PDMS:Carbon Black Electrodes

We report a fiber-structured hybrid nanogenerator wearable device fabricated on a single polyethylene terephthalate (PET) textile cylindrical substrate. The device can be described as a capacitor with inner and outer carbon-black-dispersed poly dimethyl siloxane (PDMS:Carbon black) electrodes, and zinc oxide and polyvinylidene fluoride (PVDF) as the dielectric medium between the electrodes. The compositional analysis in terms of X-ray diffraction, Fourier transform infrared spectroscopy, and scanning electron microscopy of the synthesized ZnO/PVDF has been measured and analyzed. The combined effect of triboelectricity between PDMS:Carbon black and PVDF, and piezoelectricity in a ZnO/PVDF hybrid, was investigated. Current–voltage characteristics were observed with varying load from 0–20 g, and resistance was observed to be decreased with load. Compared to earlier reports, there was a significant enhancement in voltage (≈5.1 V) and current (≈92.5 nA) at 10 g. Due to the introduction of interfacial polarization between PVDF and ZnO, the piezoelectric properties and pressure sensitivity of the hybrid ZnO/PVDF is enhanced. The hysterical behavior in the device’s response while measuring voltage and current with varying time shows the signature of the triboelectric effect between PVDF and ZnO, as well as PDMS:Carbon black and ZnO/PVDF layers. Reduction of triboelectric behavior was confirmed with increasing relaxation time. Because of the enhancement in piezoelectricity, fiber-structured nanogenerator (FNG) ZnO/PVDF proved to a potential candidate to be used for wearable computing devices, such as smart watches and sports bracelets.