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Talekar S, Barrow CJ, Nguyen HC, Zolfagharian A, Zare S, Farjana SH, Macreadie PI, Ashraf M, Trevathan-Tackett SM. Using waste biomass to produce 3D-printed artificial biodegradable structures for coastal ecosystem restoration. THE SCIENCE OF THE TOTAL ENVIRONMENT 2024; 925:171728. [PMID: 38492597 DOI: 10.1016/j.scitotenv.2024.171728] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/23/2023] [Revised: 03/02/2024] [Accepted: 03/13/2024] [Indexed: 03/18/2024]
Abstract
The loss of ecosystem functions and services caused by rapidly declining coastal marine ecosystems, including corals and bivalve reefs and wetlands, around the world has sparked significant interest in interdisciplinary methods to restore these ecologically and socially important ecosystems. In recent years, 3D-printed artificial biodegradable structures that mimic natural life stages or habitat have emerged as a promising method for coastal marine restoration. The effectiveness of this method relies on the availability of low-cost biodegradable printing polymers and the development of 3D-printed biomimetic structures that efficiently support the growth of plant and sessile animal species without harming the surrounding ecosystem. In this context, we present the potential and pathway for utilizing low-cost biodegradable biopolymers from waste biomass as printing materials to fabricate 3D-printed biodegradable artificial structures for restoring coastal marine ecosystems. Various waste biomass sources can be used to produce inexpensive biopolymers, particularly those with the higher mechanical rigidity required for 3D-printed artificial structures intended to restore marine ecosystems. Advancements in 3D printing methods, as well as biopolymer modifications and blending to address challenges like biopolymer solubility, rheology, chemical composition, crystallinity, plasticity, and heat stability, have enabled the fabrication of robust structures. The ability of 3D-printed structures to support species colonization and protection was found to be greatly influenced by their biopolymer type, surface topography, structure design, and complexity. Considering limited studies on biodegradability and the effect of biodegradation products on marine ecosystems, we highlight the need for investigating the biodegradability of biopolymers in marine conditions as well as the ecotoxicity of the degraded products. Finally, we present the challenges, considerations, and future perspectives for designing tunable biomimetic 3D-printed artificial biodegradable structures from waste biomass biopolymers for large-scale coastal marine restoration.
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Affiliation(s)
- Sachin Talekar
- School of Life and Environmental Sciences, Deakin University, Waurn Ponds, Victoria 3216, Australia; ARC Industrial Transformation Training Centre for Green Chemistry in Manufacturing, Deakin University, Waurn Ponds, Victoria 3216, Australia; Centre for Sustainable Bioproducts, Deakin University, Waurn Ponds, Victoria 3216, Australia
| | - Colin J Barrow
- School of Life and Environmental Sciences, Deakin University, Waurn Ponds, Victoria 3216, Australia; ARC Industrial Transformation Training Centre for Green Chemistry in Manufacturing, Deakin University, Waurn Ponds, Victoria 3216, Australia; Centre for Sustainable Bioproducts, Deakin University, Waurn Ponds, Victoria 3216, Australia.
| | - Hoang Chinh Nguyen
- School of Life and Environmental Sciences, Deakin University, Waurn Ponds, Victoria 3216, Australia; Centre for Sustainable Bioproducts, Deakin University, Waurn Ponds, Victoria 3216, Australia
| | - Ali Zolfagharian
- School of Engineering, Deakin University, Waurn Ponds, Victoria 3216, Australia
| | - Shahab Zare
- School of Engineering, Deakin University, Waurn Ponds, Victoria 3216, Australia
| | | | - Peter I Macreadie
- Deakin Marine Research and Innovation Centre, School of Life and Environmental Sciences, Deakin University, Burwood, Victoria 3125, Australia
| | - Mahmud Ashraf
- School of Engineering, Deakin University, Waurn Ponds, Victoria 3216, Australia
| | - Stacey M Trevathan-Tackett
- Deakin Marine Research and Innovation Centre, School of Life and Environmental Sciences, Deakin University, Burwood, Victoria 3125, Australia
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Kang J, Park SH, Park K. Enhanced Mechanical Properties of PUMA/SiO 2 Ceramic Composites via Digital Light Processing. Polymers (Basel) 2024; 16:193. [PMID: 38256992 PMCID: PMC10820731 DOI: 10.3390/polym16020193] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/15/2023] [Revised: 01/06/2024] [Accepted: 01/06/2024] [Indexed: 01/24/2024] Open
Abstract
This study aims to enhance the mechanical properties of additively manufactured polymer parts by incorporating ceramic particles (SiO2) into diluted urethane methacrylate (UDMA) photopolymer resin using digital light processing (DLP) technology. The resulting PUMA/SiO2 composites, featuring varying SiO2 contents (16.7, 28.5, and 37.5 wt%) and processed under different conditions, underwent a comprehensive series of mechanical, thermal, and chemical tests. Hardness tests showed that composites with 37.5 wt% SiO2 demonstrated superior hardness with low sensitivity to processing conditions. Bending tests indicated that elevated vat temperatures tended to degrade flexural properties, yet this degradation was mitigated in the case of the 37.5 wt% SiO2 composition. Tensile tests revealed a transition from viscoelastic to linear elastic behaviors with increasing SiO2 content, with high tensile strength sustained at low vat temperatures (<35 °C) when the SiO2 content exceeded 28.5 wt%. Thermogravimetric analysis supported these findings, indicating that increased SiO2 content ensured a more uniform dispersion, enhancing mechanical properties consequently. Thermal tests showed augmented thermal conductivity and diffusivity with reduced specific heat in SiO2-inclusive composites. This study provides guidelines for optimal PUMA/SiO2 composite utilization that emphasizes high SiO2 content and low vat temperature, offering comprehensive insights for high-performance ceramic composite fabrication in functional applications.
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Affiliation(s)
- Jiwan Kang
- Institute of 3D Printing Convergence Technology, Seoul National University of Science and Technology, Seoul 01811, Republic of Korea;
| | - Seong Hyeon Park
- Material Research Center, Carima Co., Ltd., Seoul 07532, Republic of Korea;
| | - Keun Park
- Institute of 3D Printing Convergence Technology, Seoul National University of Science and Technology, Seoul 01811, Republic of Korea;
- Department of Mechanical System Design Engineering, Seoul National University of Science and Technology, Seoul 01811, Republic of Korea
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Zainuddin MZ, Abu Bakar AA, Adam AN, Abdullah SM, Tamchek N, Alauddin MS, Mahat MM, Wiwatcharagoses N, Alforidi A, Ghazali MIM. Mechanical and Structural Properties of Polyhydroxybutyrate as Additive in Blend Material in Additive Manufacturing for Medical Applications. Polymers (Basel) 2023; 15:polym15081849. [PMID: 37111996 PMCID: PMC10145977 DOI: 10.3390/polym15081849] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/06/2023] [Revised: 03/24/2023] [Accepted: 04/05/2023] [Indexed: 04/29/2023] Open
Abstract
Today, additive manufacturing (AM) is considered one of the vital tenets of the industry 4.0 revolution due to its high productivity, decentralized production and rapid prototyping. This work aims to study the mechanical and structural properties of polyhydroxybutyrate as an additive in blend materials and its potential in medical applications. PHB/PUA blend resins were formulated with 0 wt.%, 6 wt.%, 12 wt.% and 18 wt.% of PHB concentration. Stereolithography or an SLA 3D printing technique were used to evaluate the printability of the PHB/PUA blend resins. Additionally, from FESEM analysis, a change was observed in PUA's microstructure, with an additional number of voids spotted. Furthermore, from XRD analysis, as PHB concentration increased, the crystallinity index (CI) also increased. This indicates the brittleness properties of the materials, which correlated to the weak performance of the tensile and impact properties. Next, the effect of PHB loading concentration within PHB/PUA blends and aging duration towards the mechanical performance of tensile and impact properties was also studied by using analysis of variance (ANOVA) with a two-way method. Finally, 12 wt.% of PHB/PUA was selected to 3D print the finger splint due to its characteristics, which are compatible to be used in finger bone fracture recovery.
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Affiliation(s)
- Muhammad Zulhilmi Zainuddin
- SMART RG, Faculty of Science and Technology (FST), Universiti Sains Islam Malaysia (USIM), Nilai 71800, Malaysia
| | - Ahmad Adnan Abu Bakar
- SMART RG, Faculty of Science and Technology (FST), Universiti Sains Islam Malaysia (USIM), Nilai 71800, Malaysia
| | - Ahmad Nurhelmy Adam
- SMART RG, Faculty of Science and Technology (FST), Universiti Sains Islam Malaysia (USIM), Nilai 71800, Malaysia
| | - Shahino Mah Abdullah
- SMART RG, Faculty of Science and Technology (FST), Universiti Sains Islam Malaysia (USIM), Nilai 71800, Malaysia
| | - Nizam Tamchek
- Department of Physics, Faculty of Science, Universiti Putra Malaysia (UPM), Serdang 43400, Malaysia
| | - Muhammad Syafiq Alauddin
- SMART RG, Faculty of Science and Technology (FST), Universiti Sains Islam Malaysia (USIM), Nilai 71800, Malaysia
- Department of Conservative Dentistry and Prosthodontics, Faculty of Dentistry, Universiti Sains Islam Malaysia, Kuala Lumpur 55100, Malaysia
| | - Mohd Muzamir Mahat
- Faculty of Applied Sciences, Universiti Teknologi Mara, Shah Alam 40450, Selangor, Malaysia
| | - Nophadon Wiwatcharagoses
- Department of Electrical and Computer Engineering, King Mongkut's University of Technology North Bangkok (KMUTNB) 1518 Pracharat 1 Road, Bangkok 10800, Thailand
| | - Ahmad Alforidi
- Electrical Engineering Department, Taibah University, Medina 42353, Saudi Arabia
| | - Mohd Ifwat Mohd Ghazali
- SMART RG, Faculty of Science and Technology (FST), Universiti Sains Islam Malaysia (USIM), Nilai 71800, Malaysia
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