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Zainuddin MZ, Abu Bakar AA, Adam AN, Abdullah SM, Tamchek N, Alauddin MS, Mahat MM, Wiwatcharagoses N, Alforidi A, Ghazali MIM. Mechanical and Structural Properties of Polyhydroxybutyrate as Additive in Blend Material in Additive Manufacturing for Medical Applications. Polymers (Basel) 2023; 15:polym15081849. [PMID: 37111996 PMCID: PMC10145977 DOI: 10.3390/polym15081849] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/06/2023] [Revised: 03/24/2023] [Accepted: 04/05/2023] [Indexed: 04/29/2023] Open
Abstract
Today, additive manufacturing (AM) is considered one of the vital tenets of the industry 4.0 revolution due to its high productivity, decentralized production and rapid prototyping. This work aims to study the mechanical and structural properties of polyhydroxybutyrate as an additive in blend materials and its potential in medical applications. PHB/PUA blend resins were formulated with 0 wt.%, 6 wt.%, 12 wt.% and 18 wt.% of PHB concentration. Stereolithography or an SLA 3D printing technique were used to evaluate the printability of the PHB/PUA blend resins. Additionally, from FESEM analysis, a change was observed in PUA's microstructure, with an additional number of voids spotted. Furthermore, from XRD analysis, as PHB concentration increased, the crystallinity index (CI) also increased. This indicates the brittleness properties of the materials, which correlated to the weak performance of the tensile and impact properties. Next, the effect of PHB loading concentration within PHB/PUA blends and aging duration towards the mechanical performance of tensile and impact properties was also studied by using analysis of variance (ANOVA) with a two-way method. Finally, 12 wt.% of PHB/PUA was selected to 3D print the finger splint due to its characteristics, which are compatible to be used in finger bone fracture recovery.
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Affiliation(s)
- Muhammad Zulhilmi Zainuddin
- SMART RG, Faculty of Science and Technology (FST), Universiti Sains Islam Malaysia (USIM), Nilai 71800, Malaysia
| | - Ahmad Adnan Abu Bakar
- SMART RG, Faculty of Science and Technology (FST), Universiti Sains Islam Malaysia (USIM), Nilai 71800, Malaysia
| | - Ahmad Nurhelmy Adam
- SMART RG, Faculty of Science and Technology (FST), Universiti Sains Islam Malaysia (USIM), Nilai 71800, Malaysia
| | - Shahino Mah Abdullah
- SMART RG, Faculty of Science and Technology (FST), Universiti Sains Islam Malaysia (USIM), Nilai 71800, Malaysia
| | - Nizam Tamchek
- Department of Physics, Faculty of Science, Universiti Putra Malaysia (UPM), Serdang 43400, Malaysia
| | - Muhammad Syafiq Alauddin
- SMART RG, Faculty of Science and Technology (FST), Universiti Sains Islam Malaysia (USIM), Nilai 71800, Malaysia
- Department of Conservative Dentistry and Prosthodontics, Faculty of Dentistry, Universiti Sains Islam Malaysia, Kuala Lumpur 55100, Malaysia
| | - Mohd Muzamir Mahat
- Faculty of Applied Sciences, Universiti Teknologi Mara, Shah Alam 40450, Selangor, Malaysia
| | - Nophadon Wiwatcharagoses
- Department of Electrical and Computer Engineering, King Mongkut's University of Technology North Bangkok (KMUTNB) 1518 Pracharat 1 Road, Bangkok 10800, Thailand
| | - Ahmad Alforidi
- Electrical Engineering Department, Taibah University, Medina 42353, Saudi Arabia
| | - Mohd Ifwat Mohd Ghazali
- SMART RG, Faculty of Science and Technology (FST), Universiti Sains Islam Malaysia (USIM), Nilai 71800, Malaysia
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Abu Bakar AA, Zainuddin MZ, Abdullah SM, Tamchek N, Mohd Noor IS, Alauddin MS, Alforidi A, Mohd Ghazali MI. The 3D Printability and Mechanical Properties of Polyhydroxybutyrate (PHB) as Additives in Urethane Dimethacrylate (UDMA) Blends Polymer for Medical Application. Polymers (Basel) 2022; 14:4518. [PMID: 36365512 PMCID: PMC9657082 DOI: 10.3390/polym14214518] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/04/2022] [Revised: 10/21/2022] [Accepted: 10/21/2022] [Indexed: 04/12/2024] Open
Abstract
The integration of additive manufacturing (3D printing) in the biomedical sector required material to portray a holistic characteristic in terms of printability, biocompatibility, degradability, and mechanical properties. This research aims to evaluate the 3D printability and mechanical properties of polyhydroxybutyrate (PHB) as additives in the urethane dimethacrylate (UDMA) based resin and its potential for medical applications. The printability of the PHB/UDMA resin blends was limited to 11 wt.% as it reached the maximum viscosity value at 2188 cP. Two-way analysis of variance (ANOVA) was also conducted to assess the significant effect of the varied PHB (wt.%) incorporation within UDMA resin, and the aging duration of 3D printed PHB/UDMA on mechanical properties in terms of tensile and impact properties. Meanwhile, the increasing crystallinity index (CI) of X-ray diffraction (XRD) in the 3D printed PHB/UDMA as the PHB loading increased, indicating that there is a strong correlation with the lower tensile and impact strength. FESEM images also proved that the agglomerations that occurred within the UDMA matrix had affected the mechanical performance of 3D printed PHB/UDMA. Nonetheless, the thermal stability of the 3D printed PHB/UDMA had only a slight deviation from the 3D printed UDMA since it had better thermal processability.
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Affiliation(s)
- Ahmad Adnan Abu Bakar
- SMART RG, Faculty of Science and Technology (FST), Universiti Sains Islam Malaysia (USIM), Nilai 71800, Malaysia
| | - Muhammad Zulhilmi Zainuddin
- SMART RG, Faculty of Science and Technology (FST), Universiti Sains Islam Malaysia (USIM), Nilai 71800, Malaysia
| | - Shahino Mah Abdullah
- SMART RG, Faculty of Science and Technology (FST), Universiti Sains Islam Malaysia (USIM), Nilai 71800, Malaysia
| | - Nizam Tamchek
- Department of Physics, Faculty of Science, Universiti Putra Malaysia (UPM), Serdang 43400, Malaysia
| | - Ikhwan Syafiq Mohd Noor
- Physics Division, Centre of Foundation Studies for Agricultural Science, Universiti Putra Malaysia, Serdang 43400, Malaysia
| | - Muhammad Syafiq Alauddin
- SMART RG, Faculty of Science and Technology (FST), Universiti Sains Islam Malaysia (USIM), Nilai 71800, Malaysia
- Department of Conservative Dentistry and Prosthodontics, Faculty of Dentistry, Universiti Sains Islam Malaysia, Kuala Lumpur 55100, Malaysia
| | - Ahmad Alforidi
- Electrical Engineering Department, Taibah University, Medina 42353, Saudi Arabia
| | - Mohd Ifwat Mohd Ghazali
- SMART RG, Faculty of Science and Technology (FST), Universiti Sains Islam Malaysia (USIM), Nilai 71800, Malaysia
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