1
|
Anjana, Rawat S, Goswami S. Synergistic approach for enhanced production of polyhydroxybutyrate by Bacillus pseudomycoides SAS-B1: Effective utilization of glycerol and acrylic acid through fed-batch fermentation and its environmental impact assessment. Int J Biol Macromol 2024; 258:128764. [PMID: 38103666 DOI: 10.1016/j.ijbiomac.2023.128764] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/01/2023] [Revised: 12/07/2023] [Accepted: 12/11/2023] [Indexed: 12/19/2023]
Abstract
The continual rise in the consumption of petroleum-based synthetic polymers raised a significant environmental concern. Bacillus pseudomycoides SAS-B1 is a gram-positive rod-shaped halophilic bacterium capable of accumulating Polyhydroxybutyrate (PHB)-an intracellular biodegradable polymer. In the present study, the optimal conditions for cell cultivation in the seed media were developed. The optimal factors included a preservation age of 14 to 21 days (with 105 to 106 cells/mL), inoculum size of 0.1 % (w/v), 1 % (w/v) glucose, and growth temperature of 30 °C. The cells were then cultivated in a two-stage fermentation process utilizing glycerol and Corn Steep Liquor (CSL) as carbon and nitrogen sources, respectively. PHB yield was effectively increased from 2.01 to 9.21 g/L through intermittent feeding of glycerol and CSL, along with acrylic acid. FTIR, TGA, DSC, and XRD characterization studies were employed to enumerate the recovered PHB and determine its physicochemical properties. Additionally, the study assessed the cradle-to-gate Life Cycle Assessment (LCA) of PHB production, considering net CO2 generation and covering all major environmental impact categories. The production of 1000 kg of PHB resulted in lower stratospheric ozone depletion and comparatively reduced carbon dioxide emissions (2022.7 kg CO2 eq.) and terrestrial ecotoxicity (9.54 kg 1,4-DCB eq.) than typical petrochemical polymers.
Collapse
Affiliation(s)
- Anjana
- Division of Chemical Engineering, Centre of Innovative and Applied Bioprocessing, Knowledge City, Sector-81, Mohali, Punjab 140306, India; Department of Biotechnology, Regional Center for Biotechnology (RCB), Faridabad, Haryana 121001, India
| | - Shristhi Rawat
- Division of Chemical Engineering, Centre of Innovative and Applied Bioprocessing, Knowledge City, Sector-81, Mohali, Punjab 140306, India
| | - Saswata Goswami
- Division of Chemical Engineering, Centre of Innovative and Applied Bioprocessing, Knowledge City, Sector-81, Mohali, Punjab 140306, India; Department of Biotechnology, Regional Center for Biotechnology (RCB), Faridabad, Haryana 121001, India.
| |
Collapse
|
2
|
Rofeal M, Abdelmalek F, Pietrasik J. Sustainable Polyhydroxyalkanoate Production from Food Waste via Bacillus mycoides ICRI89: Enhanced 3D Printing with Poly (Methyl Methacrylate) Blend. Polymers (Basel) 2023; 15:4173. [PMID: 37896417 PMCID: PMC10610804 DOI: 10.3390/polym15204173] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/25/2023] [Revised: 10/08/2023] [Accepted: 10/18/2023] [Indexed: 10/29/2023] Open
Abstract
In view of implementing green technologies for bioplastic turning polices, novel durable feedstock for Bacillus mycoides ICRI89 used for efficient polyhydroxybutyrate (PHB) generation is proposed herein. First, two food waste (FW) pretreatment methods were compared, where the ultrasonication approach for 7 min was effective in easing the following enzymatic action. After treatment with a mixture of cellulase/amylases, an impressive 25.3 ± 0.22 g/L of glucose was liberated per 50 g of FW. Furthermore, a notable 2.11 ± 0.06 g/L PHB and 3.56 ± 0.11 g/L cell dry eight (CDW) over 120 h were generated, representing a productivity percentage of 59.3 wt% using 25% FW hydrolysate. The blend of polyhydroxybutyrate/poly (methyl methacrylate) (PHB/PMMA = 1:2) possessed the most satisfactory mechanical properties. For the first time, PHB was chemically crosslinked with PMMA using dicumyl peroxide (DCP), where a concentration of 0.3 wt% had a considerable effect on increasing the mechanical stability of the blend. FTIR analysis confirmed the molecular interaction between PHB and PMMA showing a modest expansion of the C=O stretching vibration at 1725 cm-1. The DCP-PHB/PMMA blend had significant thermal stability and biodegradation profiles comparable to those of the main constituent polymers. More importantly, a 3-Dimetional (3D) filament was successfully extruded with a diameter of 1.75 mm, where no blockages or air bubbles were noticed via SEM. A new PHB/PMMA "key of life" 3D model has been printed with a filling percentage of 60% and a short printing time of 19.2 min. To conclude, high-performance polymeric 3D models have been fabricated to meet the pressing demands for future applications of sustainable polymers.
Collapse
Affiliation(s)
- Marian Rofeal
- International Center for Research on Innovative Biobased Materials (ICRI-BioM)—International Research Agenda, Lodz University of Technology, Zeromskiego 116, 90-924 Lodz, Poland
- Department of Botany and Microbiology, Faculty of Science, Alexandria University, Alexandria 21521, Egypt
- Chemical Engineering Department, Polytechnique Montreal, Montreal, QC H3T 1J4, Canada
| | - Fady Abdelmalek
- International Center for Research on Innovative Biobased Materials (ICRI-BioM)—International Research Agenda, Lodz University of Technology, Zeromskiego 116, 90-924 Lodz, Poland
- Department of Engineering Physics, Polytechnique Montreal, Montreal, QC H3T 1J4, Canada
| | - Joanna Pietrasik
- Faculty of Chemistry, Institute of Polymer and Dye Technology, Lodz University of Technology, Stefanowskiego 16, 90-537 Lodz, Poland;
| |
Collapse
|
3
|
Celestino MF, Lima LR, Fontes M, Batista ITS, Mulinari DR, Dametto A, Rattes RA, Amaral AC, Assunção RMN, Ribeiro CA, Castro GR, Barud HS. 3D Filaments Based on Polyhydroxy Butyrate-Micronized Bacterial Cellulose for Tissue Engineering Applications. J Funct Biomater 2023; 14:464. [PMID: 37754878 PMCID: PMC10531805 DOI: 10.3390/jfb14090464] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/17/2023] [Revised: 08/31/2023] [Accepted: 08/31/2023] [Indexed: 09/28/2023] Open
Abstract
In this work, scaffolds based on poly(hydroxybutyrate) (PHB) and micronized bacterial cellulose (BC) were produced through 3D printing. Filaments for the printing were obtained by varying the percentage of micronized BC (0.25, 0.50, 1.00, and 2.00%) inserted in relation to the PHB matrix. Despite the varying concentrations of BC, the biocomposite filaments predominantly contained PHB functional groups, as Fourier transform infrared spectroscopy (FTIR) demonstrated. Thermogravimetric analyses (i.e., TG and DTG) of the filaments showed that the peak temperature (Tpeak) of PHB degradation decreased as the concentration of BC increased, with the lowest being 248 °C, referring to the biocomposite filament PHB/2.0% BC, which has the highest concentration of BC. Although there was a variation in the thermal behavior of the filaments, it was not significant enough to make printing impossible, considering that the PHB melting temperature was 170 °C. Biological assays indicated the non-cytotoxicity of scaffolds and the provision of cell anchorage sites. The results obtained in this research open up new paths for the application of this innovation in tissue engineering.
Collapse
Affiliation(s)
- Matheus F. Celestino
- Biopolymers and Biomaterials Group, Postgraduate Program in Biotechnology, University of Araraquara (UNIARA), Araraquara 14801-320, SP, Brazil (I.T.S.B.); (A.C.A.)
| | - Lais R. Lima
- Institute of Chemistry, University of São Paulo (USP), São Carlos 13566-590, SP, Brazil;
| | - Marina Fontes
- Biopolymers and Biomaterials Group, Postgraduate Program in Biotechnology, University of Araraquara (UNIARA), Araraquara 14801-320, SP, Brazil (I.T.S.B.); (A.C.A.)
- Biosmart Nanotechnology LTDA, Araraquara 14808-162, SP, Brazil
| | - Igor T. S. Batista
- Biopolymers and Biomaterials Group, Postgraduate Program in Biotechnology, University of Araraquara (UNIARA), Araraquara 14801-320, SP, Brazil (I.T.S.B.); (A.C.A.)
| | - Daniella R. Mulinari
- Department of Mechanics and Energy, State University of Rio de Janeiro (UEJR), Rio de Janeiro 20550-900, RJ, Brazil
| | | | - Raphael A. Rattes
- Biopolymers and Biomaterials Group, Postgraduate Program in Biotechnology, University of Araraquara (UNIARA), Araraquara 14801-320, SP, Brazil (I.T.S.B.); (A.C.A.)
| | - André C. Amaral
- Biopolymers and Biomaterials Group, Postgraduate Program in Biotechnology, University of Araraquara (UNIARA), Araraquara 14801-320, SP, Brazil (I.T.S.B.); (A.C.A.)
| | - Rosana M. N. Assunção
- Faculty of Integrated Sciences of Pontal (FACIP), Federal University of Uberlandia (UFU), Pontal Campus, Ituiutaba 38304-402, MG, Brazil
| | - Clovis A. Ribeiro
- Institute of Chemistry, São Paulo State University (UNESP), Araraquara 14800-900, SP, Brazil
| | - Guillermo R. Castro
- Nanomedicine Research Unit (Nanomed), Center for Natural and Human Sciences, Federal University of ABC (UFABC), Santo André 09210-580, SP, Brazil
| | - Hernane S. Barud
- Biopolymers and Biomaterials Group, Postgraduate Program in Biotechnology, University of Araraquara (UNIARA), Araraquara 14801-320, SP, Brazil (I.T.S.B.); (A.C.A.)
| |
Collapse
|
4
|
Trebuňová M, Petroušková P, Balogová AF, Ižaríková G, Horňak P, Bačenková D, Demeterová J, Živčák J. Evaluation of Biocompatibility of PLA/PHB/TPS Polymer Scaffolds with Different Additives of ATBC and OLA Plasticizers. J Funct Biomater 2023; 14:412. [PMID: 37623657 PMCID: PMC10455870 DOI: 10.3390/jfb14080412] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/21/2023] [Revised: 07/12/2023] [Accepted: 07/31/2023] [Indexed: 08/26/2023] Open
Abstract
One of the blends that is usable for 3D printing while not being toxic to cell cultures is the lactic acid (PLA)/polyhydroxybutyrate (PHB)/thermoplastic starch (TPS) blend. The addition of plasticizers can change the rate of biodegradation and the biological behavior of the material. In order to evaluate the potential of the PLA/PHB/TPS material in combination with additives (plasticizers: acetyl tributyl citrate (ATBC) and oligomeric lactic acid (OLA)), for use in the field of biomedical tissue engineering, we performed a comprehensive in vitro characterization of selected mixture materials. Three types of materials were tested: I: PLA/PHB/TPS + 25% OLA, II: PLA/PHB/TPS + 30% ATBC, and III: PLA/PHB/TPS + 30% OLA. The assessment of the biocompatibility of the materials included cytotoxicity tests, such as monitoring the viability, proliferation and morphology of cells and their deposition on the surface of the materials. The cell line 7F2 osteoblasts (Mus musculus) was used in the experiments. Based on the test results, the significant influence of plasticizers on the material was confirmed, with their specific proportions in the mixtures. PLA/PHB/TPS + 25% OLA was evaluated as the optimal material for biocompatibility with 7F2 osteoblasts. The tested biomaterials have the potential for further investigation with a possible change in the proportion of plasticizers, which can have a fundamental impact on their biological properties.
Collapse
Affiliation(s)
- Marianna Trebuňová
- Department of Biomedical Engineering and Measurement, Faculty of Mechanical Engineering, Technical University of Košice, Letná 9, 042 00 Košice, Slovakia; (A.F.B.); (G.I.); (D.B.); (J.D.); (J.Ž.)
| | - Patrícia Petroušková
- Centre for Experimental and Clinical Regenerative Medicine, University of Veterinary Medicine and Pharmacy in Košice, Komenského 73, 041 81 Košice, Slovakia;
| | - Alena Findrik Balogová
- Department of Biomedical Engineering and Measurement, Faculty of Mechanical Engineering, Technical University of Košice, Letná 9, 042 00 Košice, Slovakia; (A.F.B.); (G.I.); (D.B.); (J.D.); (J.Ž.)
| | - Gabriela Ižaríková
- Department of Biomedical Engineering and Measurement, Faculty of Mechanical Engineering, Technical University of Košice, Letná 9, 042 00 Košice, Slovakia; (A.F.B.); (G.I.); (D.B.); (J.D.); (J.Ž.)
| | - Peter Horňak
- Institute of Materials and Quality Engineering, Faculty of Materials, Metallurgy and Recycling, Technical University of Košice, Letná 9, 042 00 Košice, Slovakia;
| | - Darina Bačenková
- Department of Biomedical Engineering and Measurement, Faculty of Mechanical Engineering, Technical University of Košice, Letná 9, 042 00 Košice, Slovakia; (A.F.B.); (G.I.); (D.B.); (J.D.); (J.Ž.)
| | - Jana Demeterová
- Department of Biomedical Engineering and Measurement, Faculty of Mechanical Engineering, Technical University of Košice, Letná 9, 042 00 Košice, Slovakia; (A.F.B.); (G.I.); (D.B.); (J.D.); (J.Ž.)
| | - Jozef Živčák
- Department of Biomedical Engineering and Measurement, Faculty of Mechanical Engineering, Technical University of Košice, Letná 9, 042 00 Košice, Slovakia; (A.F.B.); (G.I.); (D.B.); (J.D.); (J.Ž.)
| |
Collapse
|