Thermochemical Conversion of Olive Oil Industry Waste: Circular Economy through Energy Recovery

Olive mill wastes: from wastes to resources

Olive oil extraction has recently experienced a continuous increase due to its related beneficial properties. Consequently, large amounts of olive mill wastes (OMWs) derived from the trituration process are annually produced, causing serious environmental problems. The limited financial capabilities of olive mills make them usually unable to bear the high costs required for the disposal of their wastes. Alternatively, the valorization of OMWs within the framework of the so-called waste-to-resource concept and their recycling can represent a successful strategy for the implementation of circular economy model in the olive industry, which could have significant socioeconomic impacts on low-income Mediterranean countries. There is, however, no unique solution for OMWs valorization, due to the wide variety of the wastes' composition and their seasonal production. In this review, the potential of OMWs for being reused and the recent technological advances in the field of OMWs valorization are assessed. Special focus is given to the analysis of the advantages and limitations of each technology and to reporting the most significant issues that still limiting its industrial scale-up. The information collected in this review shows that OMW could be effectively exploited in several sectors, including energy production and agriculture. OMWs potential seems, however, undervalued, and the implementation of sustainable valorization strategies in large-scale remains challenging. More efforts and policy actions, through collective actions, encouraging subsidies, and establishing public-private collaborations, are still needed to reconcile research progress with industrial practices and encourage the large-scale implementation of the waste-to-resource concept in the olive sector.

Evolution of the Olive Oil Industry along the Entire Production Chain and Related Waste Management

The production of olive oil involves the sustainable management of the waste produced along the entire production chain. This review examines the developments regarding cultivation techniques, production technologies, and waste management, highlighting the goals to be achieved and the most reasonable prospects. The results show that cultivation and production technology have evolved to an almost final solution to meet economic feasibility, keeping the oil’s high quality. Continuous horizontal decanters will coexist with traditional mills in many countries with old olive oil production and consumption traditions. High-quality products have conquered markets, especially in the wealthiest countries. At the same time, the exploitation of dried pomace by solvent extraction is increasingly an obsolete practice. However, waste management is still looking for one or a few reasonable solutions that meet modern society’s constraints. The enhancement of some experienced technologies and the full-scale application of emerging technologies and strategies should solve this problem in the short–medium term. A short discussion is reported on the possibility of unifying the nature and the quality of the waste, whatever the olive oil production method is. Furthermore, modern thermochemical treatment for solid wet organic waste disposal is examined and discussed.

Available Pathways for Operationalizing Circular Economy into the Olive Oil Supply Chain: Mapping Evidence from a Scoping Literature Review

Circular economy (CE) is increasingly seen as a promising paradigm for transitioning agri-food systems towards more sustainable models of production and consumption, enabling virtuous and regenerative biological metabolisms based on strategies of eco-efficiency and eco-effectiveness. This contribution seeks to provide a theoretical and empirical framework for operationalizing the CE principles into the olive oil supply chain, that plays a central role in the agroecological systems of the Mediterranean region. A scoping literature review has been conducted in order to identify the available pathways so far explored by scholars for reshaping the olive oil supply chain from a circular perspective. The analyzed literature has been charted on the base of the circular pathway examined, and according to the supply chain subsystem(s) to which it refers. Results are discussed highlighting the main issues, the technology readiness level of the available pathways, the prevailing approaches and knowledge gaps. A synthetic evidence map is provided, framing visually the scrutinized pathways into the Ellen MacArthur Foundation’s CE ‘butterfly’ graph. The work is intended to be a valuable baseline for inquiring how circularity can be advanced in the specific supply chain of olive oil, and which are the strategic opportunities, as well as the barriers to overcome, in order to foster the transition.

Impact of Emerging Technologies on Virgin Olive Oil Processing, Consumer Acceptance, and the Valorization of Olive Mill Wastes

There is a growing consumer preference for high quality extra virgin olive oil (EVOO) with health-promoting and sensory properties that are associated with a higher content of phenolic and volatile compounds. To meet this demand, several novel and emerging technologies are being under study to be applied in EVOO production. This review provides an update of the effect of emerging technologies (pulsed electric fields, high pressure, ultrasound, and microwave treatment), compared to traditional EVOO extraction, on yield, quality, and/or content of some minor compounds and bioactive components, including phenolic compounds, tocopherols, chlorophyll, and carotenoids. In addition, the consumer acceptability of EVOO is discussed. Finally, the application of these emerging technologies in the valorization of olive mill wastes, whose generation is of concern due to its environmental impact, is also addressed.

Waste Recovery through Thermochemical Conversion Technologies: A Case Study with Several Portuguese Agroforestry By-Products

Agroforestry waste stores a considerable amount of energy that can be used. Portugal has great potential to produce bioenergy. The waste generated during agricultural production and forestry operation processes can be used for energy generation, and it can be used either in the form in which it is collected, or it can be processed using thermochemical conversion technologies, such as torrefaction. This work aimed to characterize the properties of a set of residues from agroforestry activities, namely rice husk, almond husk, kiwi pruning, vine pruning, olive pomace, and pine woodchips. To characterize the different materials, both as-collected and after being subjected to a torrefaction process at 300 °C, thermogravimetric analyses were carried out to determine the moisture content, ash content, fixed carbon content, and the content of volatile substances; elementary analyses were performed to determine the levels of carbon, nitrogen, hydrogen, and oxygen, and the high and low heating values were determined. With these assumptions, it was observed that each form of residual biomass had different characteristics, which are important to know when adapting to conversion technology, and they also had different degrees of efficiency, that is, the amount of energy generated and potentially used when analyzing all factors.

Determination of the Optimal Operative Conditions for the Torrefaction of Olive Waste Biomass

The need for new energy sources and the problems associated with waste in the agroforestry industry are an opportunity for the recovery of this waste. For the use of this agricultural waste as energy, different pretreatments, such as torrefaction, can be carried out. Torrefaction is a thermochemical treatment involving energetic densification of biomass at temperatures ranging from 200 to 300 °C under an inert and anaerobic environment. This study developed a numerical model to evaluate the effect of temperature and residence time of torrefaction on biomass from olive tree waste to determine optimum operative conditions for the process. Four temperatures and four residence times, in the operation range of the process, were tested to determine the weight loss and the higher heating values (HHVs) of the torrefied sample. From these data, a numerical model was developed to infer the complete behavior of the process in the temperature range between 200 and 300 °C and in the residence time range of a few minutes to 2 h. The HHV of the torrefied sample increased at a temperature between 200 and 275 °C. However, from 275 to 300 °C, there was an HHV decrease. The effect of the residence time depended on the torrefaction temperature. At low temperatures, there were no statistically significant differences, although an increase of HHV was detected under 120 min. However, at 250 °C this effect was reversed, and statistically significant differences were not observed between 30 and 120 min. Overall, the increase of temperature in the torrefaction process reduces the residence time needed to achieve the maximum HHV. As a result, the optimum conditions of torrefaction for this biomass were, approximately, 275 °C and 30 min of residence time. This reaction yielded an optimum 5830 cal/g HHV.

Torrefied Biomass as an Alternative in Coal-Fueled Power Plants: A Case Study on Grindability of Agroforestry Waste Forms

The use of biomass as a renewable energy source is currently a reality, mainly due to the role it can play in replacing fossil energy sources. Within this possibility, coal substitution in the production of electric energy presents itself as a strong alternative with high potential, mostly due to the possibility of contributing to the decarbonization of energy production while, at the same time, contributing to the circularization of energy generation processes. This can be achieved through the use of biomass waste forms, which have undergone a process of improving their properties, such as torrefaction. However, for this to be viable, it is necessary that the biomass has a set of characteristics similar to those of coal, such that its use may occur in previously installed systems. In particular, with respect to grindability, which is associated with one of the core equipment technologies of coal-fired power plants—the coal mill. The objective of the present study is to determine the potential of certain residues with agroforestry origins as a replacement for coal in power generation by using empirical methods. Selected materials—namely, almond shells, kiwifruit pruning, vine pruning, olive pomace, pine woodchips, and eucalyptus woodchips—are characterized in this regard. The materials were characterized in the laboratory and submitted to a torrefaction process at 300 °C. Then, the Statistical Grindability Index and the Hardgrove Grindability Index were determined, using empirical methods derived from coal analysis. The results obtained indicate the good potential of the studied biomasses for use in large-scale torrefaction processes and as replacements for coal in the generation of electrical energy. However, further tests are still needed, particularly relating to the definition of the ideal parameters of the torrefaction process, in order to optimize the grindability of the materials.