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Ransom E, Chen X, Mangram W, Nasrollahi A, Topac T, Chang FK. Design and Manufacture of Multifunctional 3-D Smart Skins with Embedded Sensor Networks for Robotic Applications. SENSORS (BASEL, SWITZERLAND) 2024; 24:3441. [PMID: 38894231 PMCID: PMC11175095 DOI: 10.3390/s24113441] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/20/2024] [Revised: 05/10/2024] [Accepted: 05/15/2024] [Indexed: 06/21/2024]
Abstract
An investigation was performed to develop a process to design and manufacture a 3-D smart skin with an embedded network of distributed sensors for non-developable (or doubly curved) surfaces. A smart skin is the sensing component of a smart structure, allowing such structures to gather data from their surrounding environments to make control and maintenance decisions. Such smart skins are desired across a wide variety of domains, particularly for those devices where their surfaces require high sensitivity to external loads or environmental changes such as human-assisting robots, medical devices, wearable health components, etc. However, the fabrication and deployment of a network of distributed sensors on non-developable surfaces faces steep challenges. These challenges include the conformal coverage of a target object without causing prohibitive stresses in the sensor interconnects and ensuring positional accuracy in the skin sensor deployment positions, as well as packaging challenges resulting from the thin, flexible form factor of the skin. In this study, novel and streamlined processes for making such 3-D smart skins were developed from the initial sensor network design to the final integrated skin assembly. Specifically, the process involved the design of the network itself (for which a physical simulation-based optimization was developed), the deployment of the network to a targeted 3D surface (for which a specialized tool was designed and implemented), and the assembly of the final skin (for which a novel process based on dip coating was developed and implemented.).
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Affiliation(s)
- Elliot Ransom
- Department of Aeronautics and Astronautics, Stanford University, Stanford, CA 94305, USA; (W.M.); (A.N.); (T.T.)
| | - Xiyuan Chen
- Department of Mechanical Engineering, Stanford University, Stanford, CA 94305, USA;
| | - William Mangram
- Department of Aeronautics and Astronautics, Stanford University, Stanford, CA 94305, USA; (W.M.); (A.N.); (T.T.)
| | - Amir Nasrollahi
- Department of Aeronautics and Astronautics, Stanford University, Stanford, CA 94305, USA; (W.M.); (A.N.); (T.T.)
| | - Tanay Topac
- Department of Aeronautics and Astronautics, Stanford University, Stanford, CA 94305, USA; (W.M.); (A.N.); (T.T.)
| | - Fu-Kuo Chang
- Department of Aeronautics and Astronautics, Stanford University, Stanford, CA 94305, USA; (W.M.); (A.N.); (T.T.)
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2
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Dziendzikowski M, Kozera P, Kowalczyk K, Dydek K, Kurkowska M, Krawczyk ZD, Gorbacz S, Boczkowska A. Structural Health Monitoring of Chemical Storage Tanks with Application of PZT Sensors. SENSORS (BASEL, SWITZERLAND) 2023; 23:8252. [PMID: 37837082 PMCID: PMC10574911 DOI: 10.3390/s23198252] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/10/2023] [Revised: 09/13/2023] [Accepted: 09/15/2023] [Indexed: 10/15/2023]
Abstract
Chemical pressure storage tanks are containers designed to store fluids at high pressures, i.e., their internal pressure is higher than the atmospheric pressure. They can come in various shapes and sizes, and may be fabricated from a variety of materials. As aggressive chemical agents stored under elevated pressures can cause significant damage to both people and the environment, it is essential to develop systems for the early damage detection and the monitoring of structural integrity of such vessels. The development of early damage detection and condition monitoring systems could also help to reduce the maintenance costs associated with periodic inspections of the structure and unforeseen operational breaks due to unmonitored damage development. It could also reduce the related environmental burden. In this paper, we consider a hybrid material composed of glass-fiber-reinforced polymers (GFRPs) and a polyethylene (PE) layer that is suitable for pressurized chemical storage tank manufacturing. GFRPs are used for the outer layer of the tank structure and provides the dominant part of the construction stiffness, while the PE layer is used for protection against the stored chemical medium. The considered damage scenarios include simulated cracks and an erosion of the inner PE layer, as these can be early signs of structural damage leading to the leakage of hazardous liquids, which could compromise safety and, possibly, harm the environment. For damage detection, PZT sensors were selected due to their widely recognized applicability for the purpose of structural health monitoring. For sensor installation, it was assumed that only the outer GFRP layer was available as otherwise sensors could be affected by the stored chemical agent. The main focus of this paper is to verify whether elastic waves excited by PZT sensors, which are installed on the outer GFRP layer, can penetrate the GFRP and PE interface and can be used to detect damage occurring in the inner PE layer. The efficiency of different signal characteristics used for structure evaluation is compared for various frequencies and durations of the excitation signal as well as feasibility of PZT sensor application for passive acquisition of acoustic emission signals is verified.
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Affiliation(s)
- Michal Dziendzikowski
- Airworthiness Division, Air Force Institute of Technology, ul. Ks. Boleslawa 6, 01-494 Warsaw, Poland; (M.D.); (K.K.)
| | - Paulina Kozera
- Faculty of Materials Science and Engineering, Warsaw University of Technology, ul. Woloska 141, 02-507 Warsaw, Poland; (K.D.); (M.K.); (Z.D.K.); (A.B.)
| | - Kamil Kowalczyk
- Airworthiness Division, Air Force Institute of Technology, ul. Ks. Boleslawa 6, 01-494 Warsaw, Poland; (M.D.); (K.K.)
| | - Kamil Dydek
- Faculty of Materials Science and Engineering, Warsaw University of Technology, ul. Woloska 141, 02-507 Warsaw, Poland; (K.D.); (M.K.); (Z.D.K.); (A.B.)
| | - Milena Kurkowska
- Faculty of Materials Science and Engineering, Warsaw University of Technology, ul. Woloska 141, 02-507 Warsaw, Poland; (K.D.); (M.K.); (Z.D.K.); (A.B.)
| | - Zuzanna D. Krawczyk
- Faculty of Materials Science and Engineering, Warsaw University of Technology, ul. Woloska 141, 02-507 Warsaw, Poland; (K.D.); (M.K.); (Z.D.K.); (A.B.)
| | | | - Anna Boczkowska
- Faculty of Materials Science and Engineering, Warsaw University of Technology, ul. Woloska 141, 02-507 Warsaw, Poland; (K.D.); (M.K.); (Z.D.K.); (A.B.)
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Wang W, Xiang Y, Yu J, Yang L. Development and Prospect of Smart Materials and Structures for Aerospace Sensing Systems and Applications. SENSORS (BASEL, SWITZERLAND) 2023; 23:1545. [PMID: 36772587 PMCID: PMC9919775 DOI: 10.3390/s23031545] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 12/20/2022] [Revised: 01/16/2023] [Accepted: 01/28/2023] [Indexed: 06/18/2023]
Abstract
The rapid development of the aviation industry has put forward higher and higher requirements for material properties, and the research on smart material structure has also received widespread attention. Smart materials (e.g., piezoelectric materials, shape memory materials, and giant magnetostrictive materials) have unique physical properties and excellent integration properties, and they perform well as sensors or actuators in the aviation industry, providing a solid material foundation for various intelligent applications in the aviation industry. As a popular smart material, piezoelectric materials have a large number of application research in structural health monitoring, energy harvest, vibration and noise control, damage control, and other fields. As a unique material with deformation ability, shape memory materials have their own outstanding performance in the field of shape control, low-shock release, vibration control, and impact absorption. At the same time, as a material to assist other structures, it also has important applications in the fields of sealing connection and structural self-healing. Giant magnetostrictive material is a representative advanced material, which has unique application advantages in guided wave monitoring, vibration control, energy harvest, and other directions. In addition, giant magnetostrictive materials themselves have high-resolution output, and there are many studies in the direction of high-precision actuators. Some smart materials are summarized and discussed in the above application directions, aiming at providing a reference for the initial development of follow-up related research.
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Affiliation(s)
- Wenjie Wang
- School of Aerospace Engineering, Beijing Institute of Technology, Beijing 100081, China
| | - Yue Xiang
- School of Aerospace Engineering, Beijing Institute of Technology, Beijing 100081, China
| | - Jingfeng Yu
- Systems Engineering Research Institute, China State Shipbuilding Corporation Limited, Beijing 100094, China
| | - Long Yang
- School of Aerospace Engineering, Beijing Institute of Technology, Beijing 100081, China
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Ju M, Dou Z, Li JW, Qiu X, Shen B, Zhang D, Yao FZ, Gong W, Wang K. Piezoelectric Materials and Sensors for Structural Health Monitoring: Fundamental Aspects, Current Status, and Future Perspectives. SENSORS (BASEL, SWITZERLAND) 2023; 23:s23010543. [PMID: 36617146 PMCID: PMC9824551 DOI: 10.3390/s23010543] [Citation(s) in RCA: 13] [Impact Index Per Article: 13.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/30/2022] [Revised: 12/30/2022] [Accepted: 12/30/2022] [Indexed: 05/14/2023]
Abstract
Structural health monitoring technology can assess the status and integrity of structures in real time by advanced sensors, evaluate the remaining life of structure, and make the maintenance decisions on the structures. Piezoelectric materials, which can yield electrical output in response to mechanical strain/stress, are at the heart of structural health monitoring. Here, we present an overview of the recent progress in piezoelectric materials and sensors for structural health monitoring. The article commences with a brief introduction of the fundamental physical science of piezoelectric effect. Emphases are placed on the piezoelectric materials engineered by various strategies and the applications of piezoelectric sensors for structural health monitoring. Finally, challenges along with opportunities for future research and development of high-performance piezoelectric materials and sensors for structural health monitoring are highlighted.
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Affiliation(s)
- Min Ju
- Research Center for Advanced Functional Ceramics, Wuzhen Laboratory, Jiaxing 314500, China
| | - Zhongshang Dou
- Research Center for Advanced Functional Ceramics, Wuzhen Laboratory, Jiaxing 314500, China
- Correspondence: (Z.D.); (K.W.)
| | - Jia-Wang Li
- Research Center for Advanced Functional Ceramics, Wuzhen Laboratory, Jiaxing 314500, China
| | - Xuting Qiu
- Research Center for Advanced Functional Ceramics, Wuzhen Laboratory, Jiaxing 314500, China
| | - Binglin Shen
- Research Center for Advanced Functional Ceramics, Wuzhen Laboratory, Jiaxing 314500, China
| | - Dawei Zhang
- Research Center for Advanced Functional Ceramics, Wuzhen Laboratory, Jiaxing 314500, China
| | - Fang-Zhou Yao
- Research Center for Advanced Functional Ceramics, Wuzhen Laboratory, Jiaxing 314500, China
- Center of Advanced Ceramic Materials and Devices, Yangtze Delta Region Institute of Tsinghua University, Jiaxing 314500, China
| | - Wen Gong
- Research Center for Advanced Functional Ceramics, Wuzhen Laboratory, Jiaxing 314500, China
| | - Ke Wang
- Research Center for Advanced Functional Ceramics, Wuzhen Laboratory, Jiaxing 314500, China
- State Key Laboratory of New Ceramics and Fine Processing, School of Materials Science and Engineering, Tsinghua University, Beijing 100084, China
- Correspondence: (Z.D.); (K.W.)
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Dziendzikowski M, Heesch M, Gorski J, Kowalczyk K, Dragan K, Dworakowski Z. A Method of Damage Detection Efficiency Enhancement of PZT Sensor Networks under Influence of Environmental and Operational Conditions. SENSORS (BASEL, SWITZERLAND) 2022; 23:369. [PMID: 36616968 PMCID: PMC9823314 DOI: 10.3390/s23010369] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 10/31/2022] [Revised: 12/08/2022] [Accepted: 12/22/2022] [Indexed: 06/17/2023]
Abstract
Two performance parameters are particularly important for the assessment of structural health monitoring (SHM) systems, i.e., their damage detection capabilities and risk of false positive indications due to varying environmental and operational conditions (EOCs). A reduced ratio of false-positive indications can be of significant importance for particular applications, for example, in aerospace, where the costs of unplanned maintenance procedures can be very high. In such cases, the reduction of the false calls ratio can be critical for the possibility of the practical application of the system, apart from damage detection efficiency and system costs. Among various sensor technologies, PZT networks are proven to be one of the most universal approaches to SHM, and they were successfully applied in different scenarios. Moreover, many EOCs which may have an impact on the risk of false positive indications have been identified. Over the years, different approaches to the influence of EOCs compensation have been proposed. Compensation methods can be tailored to the particular way in which a given measurement condition, for example, ambient temperature, alters signals acquired by the PZT network or can be formulated to be also applied in the more general case. In the paper, a method for enhancement of damage detection efficiency under influence of EOCs of general nature is proposed. The particular measurement condition affecting signals acquired by PZT sensors neither needs to be measured, which could be hard in some cases, but also nor even have to be identified. The efficiency of the proposed compensation algorithms is verified based on the example of experimental results obtained under varying temperatures.
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Affiliation(s)
- Michal Dziendzikowski
- Airworthiness Division, Air Force Institute of Technology, ul. Ks. Boleslawa 6, 01-494 Warszawa, Poland
| | - Mateusz Heesch
- Department of Robotics and Mechatronics, Faculty of Mechanical Engineering and Robotics, AGH University of Science and Technology, 30-059 Krakow, Poland
| | - Jakub Gorski
- Department of Robotics and Mechatronics, Faculty of Mechanical Engineering and Robotics, AGH University of Science and Technology, 30-059 Krakow, Poland
| | - Kamil Kowalczyk
- Airworthiness Division, Air Force Institute of Technology, ul. Ks. Boleslawa 6, 01-494 Warszawa, Poland
| | - Krzysztof Dragan
- Airworthiness Division, Air Force Institute of Technology, ul. Ks. Boleslawa 6, 01-494 Warszawa, Poland
| | - Ziemowit Dworakowski
- Department of Robotics and Mechatronics, Faculty of Mechanical Engineering and Robotics, AGH University of Science and Technology, 30-059 Krakow, Poland
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Ransom E, Chen X, Chang FK. Design of a Robust Tool for Deploying Large-Area Stretchable Sensor Networks from Microscale to Macroscale. SENSORS (BASEL, SWITZERLAND) 2022; 22:4856. [PMID: 35808351 PMCID: PMC9269494 DOI: 10.3390/s22134856] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 05/15/2022] [Revised: 06/14/2022] [Accepted: 06/17/2022] [Indexed: 06/15/2023]
Abstract
An investigation was conducted to develop an effective automated tool to deploy micro-fabricated stretchable networks of distributed sensors onto the surface of large structures at macroscale to create "smart" structures with embedded distributed sensor networks. Integrating a large network of distributed sensors with structures has been a major challenge in the design of so-called smart structures or devices for cyber-physical applications where a large amount of usage data from structures or devices can be generated for artificial intelligence applications. Indeed, many "island-and-serpentine"-type distributed sensor networks, while promising, remain difficult to deploy. This study aims to enable such networks to be deployed in a safe, automated, and efficient way. To this end, a scissor-hinge controlled system was proposed as the basis for a deployment mechanism for such stretchable sensor networks (SSNs). A model based on a kinematic scissor-hinge mechanism was developed to simulate and design the proposed system to automatically stretch a micro-scaled square network with uniformly distributed sensor nodes. A prototype of an automatic scissor-hinge stretchable tool was constructed during the study with an array of four scissor-hinge mechanisms, each belt-driven by a single stepper motor. Two micro-fabricated SSNs from a 100 mm wafer were fabricated at the Stanford Nanofabrication Facility for this deployment study. The networks were designed to be able to cover an area 100 times their manufacturing size (from a 100 mm diameter wafer to a 1 m2 active area) once stretched. It was demonstrated that the proposed deployment tool could place sensor nodes in prescribed locations efficiently within a drastically shorter time than in current labor-intensive manual deployment methods.
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Affiliation(s)
- Elliot Ransom
- Department of Aeronautics and Astronautics, Stanford University, Durand Building, 496 Lomita Mall, Stanford, CA 94305, USA; (E.R.); (F.-K.C.)
| | - Xiyuan Chen
- Department of Mechanical Engineering, Stanford University, Building 530, 440 Escondido Mall, Stanford, CA 94305, USA
| | - Fu-Kuo Chang
- Department of Aeronautics and Astronautics, Stanford University, Durand Building, 496 Lomita Mall, Stanford, CA 94305, USA; (E.R.); (F.-K.C.)
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Malatesta MM, Neubeck R, Moll J, Tschoke K, De Marchi L. Double-Stage DMAS With Fresnel Zone Filtering in Guided Waves Damage Imaging. IEEE TRANSACTIONS ON ULTRASONICS, FERROELECTRICS, AND FREQUENCY CONTROL 2022; 69:1751-1762. [PMID: 35333713 DOI: 10.1109/tuffc.2022.3162323] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/14/2023]
Abstract
Digital beamforming methods in plate-like structures are widely exploited for Lamb waves-based damage imaging. Among them, the delay and sum (DAS) imaging technique is the most popular thanks to its low-computational cost and ease of implementation. However, the imaging outputs are low quality due to the high levels of side lobes and limited off-axis signal rejection, which leads to limited image resolution and contrast. Recently, the delay multiply and sum (DMAS) beamforming has been applied to nondestructive testing (NDT) field as a promising DAS alternative able to enhance the imaging reconstruction in terms of contrast and damage detectability. However, DMAS is still affected by high levels of artifacts. To tackle this aspect, literature offers a beamforming algorithm called double-stage DMAS (DS-DMAS), first introduced in photoacoustic imaging and medical ultrasound imaging. In this article, the DS-DMAS performance is analyzed for Lamb waves inspection, to provide an exhaustive comparison between DAS, DMAS, and DS-DMAS. As a further step, a filtering process addressed as Fresnel zone filtering (FZF) is used to restrict the beamforming partial sums in a physical way to the area around the scattering point. The proposed approach is an adaptation of a well-established technique in seismic data processing called Fresnel migration, able to suppress artifacts and enhance the quality of the imaging. The algorithms have been compared and characterized by exploiting an online free dataset for guided waves inspection (ht.tp://openguidedwaves.de/) which collects piezo pitch-catch signals traveling through a quasi-isotropic carbon fiber-reinforced plate (CFRP) at different actuated frequencies and damage positions.
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Yuan H, Zhou K, Li X, Wei X, Yu Z, Ma Q, Du G. A Novel Baseline-Free Damage Detection Method Based on Path Scanning of Lamb Waves Using Mobile Transducers. SENSORS 2022; 22:s22062076. [PMID: 35336247 PMCID: PMC8953211 DOI: 10.3390/s22062076] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 01/13/2022] [Revised: 02/27/2022] [Accepted: 03/03/2022] [Indexed: 02/05/2023]
Abstract
The baseline-free damage detection method of Lamb waves has the potential to obtain damage information efficiently in plate structures through damage scattering signals. However, the missing detection of damage occurs occasionally due to the angular scattering characteristic of Lamb waves. To solve this problem, a novel baseline-free damage detection approach based on path scanning at the detection region edges using mobile piezoelectric transducers is proposed herein. Several sensing points carrying separated damage scattering signals were picked out from the scanning paths. By removing the direct and boundary reflected signals, the damage signals were extracted and exported to a delay-and-sum imaging method to locate the damage. Two experiments with and without mobile transducers were conducted to validate the proposed method on an aluminum plate with artificially fabricated crack-like damage. The results show that the proposed baseline-free approach can locate the crack-like damage with high accuracy and efficiency and avoid potential loss of damage information. The proposed baseline-free method provides a novel and practical damage detection approach when considering the angular-dependent scattering characteristic of Lamb waves and can enhance the credibility of results in damage detection.
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Affiliation(s)
- Hongqiang Yuan
- School of Urban Construction, Yangtze University, Jingzhou 434023, China; (H.Y.); (K.Z.)
| | - Kai Zhou
- School of Urban Construction, Yangtze University, Jingzhou 434023, China; (H.Y.); (K.Z.)
| | - Xiuquan Li
- Department of Disaster Mitigation for Structures, Tongji University, Shanghai 200092, China;
| | - Xiaolong Wei
- School of Petroleum Engineering, Yangtze University, Wuhan 430100, China;
| | - Zeyu Yu
- School of Electronics & Information, Yangtze University, Jingzhou 434023, China; (Z.Y.); (Q.M.)
| | - Qi Ma
- School of Electronics & Information, Yangtze University, Jingzhou 434023, China; (Z.Y.); (Q.M.)
| | - Guofeng Du
- School of Urban Construction, Yangtze University, Jingzhou 434023, China; (H.Y.); (K.Z.)
- Correspondence:
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Chen H, Liu Z, Gong Y, Wu B, He C. Evolutionary Strategy-Based Location Algorithm for High-Resolution Lamb Wave Defect Detection With Sparse Array. IEEE TRANSACTIONS ON ULTRASONICS, FERROELECTRICS, AND FREQUENCY CONTROL 2021; 68:2277-2293. [PMID: 33600312 DOI: 10.1109/tuffc.2021.3060094] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/12/2023]
Abstract
Intelligent defect location algorithms based on the times-of-flight (ToFs) of Lamb waves are attractive for nondestructive testing (NDT) and structural health monitoring (SHM) of structures with large geometric sizes. Unlike the classical imaging algorithm based on projecting the amplitude information of scattering signals into a discrete spatial grid on the structure via their propagation characteristics, intelligent defect location algorithms are more efficient in specific applications. In our previous work, an intelligent algorithm for the location of defects in plates was proposed by considering the statistical, diversity, and fuzzy characteristics of the classical defect location algorithm. This approach can realize the efficient location of different defects under a suitable parameter selection. However, interfering components remain in the results, which decreases the detection resolution. Because the measurement uncertainty is directly related to the time, an optimized intelligent location algorithm is provided for the efficient defect location with Lamb waves and a sparse transducer array in this study. The defect position is identified with high resolution by analyzing the distribution of individuals. Several specific data and a fuzzy control parameter are introduced to the proposed algorithm. The K-means algorithm was adopted to realize the adaptive updating of individuals. The influence of parameter values on the detection results was analyzed. A combined analysis of the individuals was provided to ensure the detection robustness by eliminating the influence of fuzzy control parameters on the detection. Compared with the elliptic imaging algorithm, the intelligent defect location algorithm has higher location resolution and executes approximately 65 times faster.
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Wong ZZ, Chen S, Liu M, Lim SH, Cui F, Yao K. Piezoelectricity in Structural Adhesives and Application for Monitoring Joint Integrity via Guided Ultrasonic Waves. IEEE TRANSACTIONS ON ULTRASONICS, FERROELECTRICS, AND FREQUENCY CONTROL 2021; 68:777-783. [PMID: 32813651 DOI: 10.1109/tuffc.2020.3017760] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/11/2023]
Abstract
In an adhesively bonded structure, utilizing the adhesive itself for monitoring the joint integrity can be beneficial in reduction of labor, time, and potential human errors while avoiding problems associated with introduction of a foreign sensor component. This work started from the examination of effective piezoelectricity of commercial structural adhesives/sealants, and five of them were found to possess effective piezoelectric property, with effective piezoelectric coefficient d33 from -0.11 to -1.77 pm/V depending on frequency under substrate clamping condition. With stable piezoelectric response at least up to megahertz, an epoxy adhesive with inorganic filler was selected for structural health monitoring (SHM) feasibility demonstration via generating or sensing guided ultrasonic Lamb waves. The presence of disbond in the adhesive joint is detectable by comparing the Lamb waves signal with a reference baseline signal associated with an intact structure. The results show that the selected adhesive with piezoelectric response can perform the dual roles of structural bonding and ultrasonic joint integrity monitoring.
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Impact Damage Detection in Patch-Repaired CFRP Laminates Using Nonlinear Lamb Waves. SENSORS 2020; 21:s21010219. [PMID: 33396386 PMCID: PMC7795611 DOI: 10.3390/s21010219] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 12/01/2020] [Revised: 12/22/2020] [Accepted: 12/29/2020] [Indexed: 12/03/2022]
Abstract
Carbon fiber-reinforced polymer (CFRP) laminates, a key composite material, are widely used in aircraft structures and are susceptible to low-velocity impact (LVI) damage from bird strikes, lightning strikes, hail impacts and other situations. Therefore, finding a method that repairs the damaged structure and detects the effect of these repairs under LVI is a very important goal. In this work, the repair effect of LVI damage in CFRP laminates repaired with patches of various sizes is investigated via experimental and numerical nonlinear Lamb wave analyses. An integrated numerical procedure that combines LVI with nonlinear Lamb wave detection is developed to predict the nonlinear Lamb wave behavior in LVI-damaged patch-repaired CFRP laminates. The CFRP laminate damage in the nonlinear Lamb wave simulation is evaluated based on relative acoustic nonlinearity parameters (RANPs). As a result, the integrated numerical procedure is validated with drop-weight impact tests and RAM-5000 SNAP nonlinear ultrasonic detection system. An optimal patch design is established via interpolation to optimize the absorbed energy, delamination surface area, second RANP and third RANP with different patch repair sizes. These parameters exhibit consistent curve fitting trends, indicating that they can be used as important indicators of impact damage. The optimal circular patch design with a radius of 2.5 r has better impact resistance behavior and repair performance.
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Gorgin R, Luo Y, Wu Z. Environmental and operational conditions effects on Lamb wave based structural health monitoring systems: A review. ULTRASONICS 2020; 105:106114. [PMID: 32193014 DOI: 10.1016/j.ultras.2020.106114] [Citation(s) in RCA: 45] [Impact Index Per Article: 11.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/21/2019] [Revised: 02/20/2020] [Accepted: 02/26/2020] [Indexed: 06/10/2023]
Abstract
Lamb wave is widely recognized as one of the most encouraging tools for structural health monitoring (SHM) systems. In spite of many favourable characteristics of Lamb wave for SHM, real-world application of these systems is still quite limited. Beside the complexities derived from multi-modal, dispersive and multi-path characteristics of Lamb waves, one of the main challenges in Lamb wave based SHM is sensitivity of these systems to environmental and operational conditions (EOCs) parameters. This paper provides a state of the art review of the effects of EOCs parameters including: temperature, moisture, load, vibration and bonding (adhesive layer shear modulus and thickness, bond defects), on Lamb wave propagation. Moreover, this paper provides a summary of compensation strategies to account for EOCs effects as well as baseline free techniques. An objective is also to understand the future directions and areas requiring attention of the researchers.
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Affiliation(s)
- Rahim Gorgin
- Faculty of Civil Engineering and Mechanics, Jiangsu University, Zhenjiang 212013, Jiangsu, China
| | - Ying Luo
- Faculty of Civil Engineering and Mechanics, Jiangsu University, Zhenjiang 212013, Jiangsu, China
| | - Zhanjun Wu
- State Key Laboratory of Structural Analysis for Industry Equipments, School of Aeronautics and Astronautics, Dalian University of Technology, Dalian 116024, Liaoning, China.
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A Novel Obstacle Localization Method for an Underwater Robot Based on the Flow Field. JOURNAL OF MARINE SCIENCE AND ENGINEERING 2019. [DOI: 10.3390/jmse7120437] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
Abstract
Because the underwater environment is complex, autonomous underwater vehicles (AUVs) have difficulty locating their surroundings autonomously. In order to improve the adaptive ability of AUVs, this paper presents a novel obstacle localization strategy based on the flow features. Like fish, the strategy uses the flow field information directly to locate the object obstacles. Two different localization methods are provided and compared. The first method, which is named the Method of Spatial Distribution (MSD), is based on the spatial distribution of the flow field. The second method, which is named the Method of Amplitude Variation (MAV), is provided by the amplitude variation of the flow field. The flow field around spherical targets is obtained by a numerical method, and both methods use the parallel velocity component on the virtual lateral line. During the study, different target numbers, detective ratios, spacing ratios, and flow velocities are taken into account. It is demonstrated that both methods are able to locate object obstacles. However, the prediction accuracy of MAV is higher than that of MSD. That implies that MAV is more robust than MSD. These new findings indicate that the object obstacles can be directly located based on the flow field information and robust flow sensing is perhaps not based on the spatial distribution of the flow field but rather, on its fluctuation range.
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14
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Impact Localisation in Composite Plates of Different Stiffness Impactors under Simulated Environmental and Operational Conditions. SENSORS 2019; 19:s19173659. [PMID: 31443522 PMCID: PMC6749464 DOI: 10.3390/s19173659] [Citation(s) in RCA: 14] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/11/2019] [Revised: 08/13/2019] [Accepted: 08/20/2019] [Indexed: 11/17/2022]
Abstract
A parametric investigation of the effect of impactor stiffness as well as environmental and operational conditions on impact contact behaviour and the subsequently generated lamb waves in composite structures is presented. It is shown that differing impactor stiffness generates the most significant changes in contact area and lamb wave characteristics (waveform, frequency, and amplitude). A novel impact localisation method was developed based on the above observations that allows for variations due to differences in impactor stiffness based on modifications of the reference database method and the Akaike Information Criterion (AIC) time of arrival (ToA) picker. The proposed method was compared against a benchmark method based on artificial neural networks (ANNS) and the normalised smoothed envelope threshold (NSET) ToA extraction method. The results indicate that the proposed method had comparable accuracy to the benchmark method for hard impacts under various environmental and operational conditions when trained only using a single hard impact case. However, when tested with soft impacts, the benchmark method had very low accuracy, whilst the proposed method was able to maintain its accuracy at an acceptable level. Thus, the proposed method is capable of detecting the location of impacts of varying stiffness under various environmental and operational conditions using data from only a single impact case, which brings it closer to the application of data driven impact detection systems in real life structures.
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15
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Soman R, Kudela P, Balasubramaniam K, Singh SK, Malinowski P. A Study of Sensor Placement Optimization Problem for Guided Wave-Based Damage Detection. SENSORS (BASEL, SWITZERLAND) 2019; 19:E1856. [PMID: 31003480 PMCID: PMC6514927 DOI: 10.3390/s19081856] [Citation(s) in RCA: 25] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 03/21/2019] [Revised: 04/09/2019] [Accepted: 04/16/2019] [Indexed: 11/16/2022]
Abstract
Guided waves (GW) allow fast inspection of a large area and hence have attracted research interest from the structural health monitoring (SHM) community. Thus, GW-based SHM is ideal for thin structures such as plates, pipes, etc., and is finding applications in several fields like aerospace, automotive, wind energy, etc. The GW propagate along the surface of the sample and get reflected from discontinuities in the structure in the form of boundaries and damage. Through proper signal processing of the reflected waves based on their time of arrival, the damage can be detected and isolated. For complex structures, a higher number of sensors may be required, which increases the cost of the equipment, as well as the mass. Thus, there is an effort to reduce the number of sensors without compromising the quality of the monitoring achieved. It is of utmost importance that the entire structure can be investigated. Hence, it is necessary to optimize the locations of the sensors in order to maximize the coverage while limiting the number of sensors used. A genetic algorithm (GA)-based optimization strategy was proposed by the authors for use in a simple aluminum plate. This paper extends the optimization methodology for other shape plates and presents experimental, analytical, and numerical studies. The sensitivity studies have been carried out by changing the relative weights of the application demands and presented in the form of a Pareto front. The Pareto front allows comparison of the relative importance of the different application demands, and an appropriate choice can be made based on the information provided.
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Affiliation(s)
- Rohan Soman
- Institute of Fluid Flow Machinery, Polish Academy of Science, 80-231 Gdansk, Poland.
| | - Pawel Kudela
- Institute of Fluid Flow Machinery, Polish Academy of Science, 80-231 Gdansk, Poland.
| | | | - Shishir Kumar Singh
- Institute of Fluid Flow Machinery, Polish Academy of Science, 80-231 Gdansk, Poland.
| | - Pawel Malinowski
- Institute of Fluid Flow Machinery, Polish Academy of Science, 80-231 Gdansk, Poland.
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16
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Piezoelectric Transducer-Based Structural Health Monitoring for Aircraft Applications. SENSORS 2019; 19:s19030545. [PMID: 30696061 PMCID: PMC6387086 DOI: 10.3390/s19030545] [Citation(s) in RCA: 93] [Impact Index Per Article: 18.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 12/23/2018] [Revised: 01/22/2019] [Accepted: 01/22/2019] [Indexed: 11/17/2022]
Abstract
Structural health monitoring (SHM) is being widely evaluated by the aerospace industry as a method to improve the safety and reliability of aircraft structures and also reduce operational cost. Built-in sensor networks on an aircraft structure can provide crucial information regarding the condition, damage state and/or service environment of the structure. Among the various types of transducers used for SHM, piezoelectric materials are widely used because they can be employed as either actuators or sensors due to their piezoelectric effect and vice versa. This paper provides a brief overview of piezoelectric transducer-based SHM system technology developed for aircraft applications in the past two decades. The requirements for practical implementation and use of structural health monitoring systems in aircraft application are then introduced. State-of-the-art techniques for solving some practical issues, such as sensor network integration, scalability to large structures, reliability and effect of environmental conditions, robust damage detection and quantification are discussed. Development trend of SHM technology is also discussed.
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17
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A Quantitative Approach for the Bone-implant Osseointegration Assessment Based on Ultrasonic Elastic Guided Waves. SENSORS 2019; 19:s19030454. [PMID: 30678295 PMCID: PMC6387175 DOI: 10.3390/s19030454] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 01/14/2019] [Revised: 01/18/2019] [Accepted: 01/20/2019] [Indexed: 12/20/2022]
Abstract
Quantitative and reliable monitoring of osseointegration will help further evaluate the integrity of the orthopaedic construct to promote novel prosthesis design and allow early mobilisation. Quantitative assessment of the degree or the lack of osseointegration is important for the clinical management with the introduction of prosthetic implants to amputees. Acousto-ultrasonic wave propagation has been used in structural health monitoring as well as human health monitoring but so far has not extended to osseointegrated implants or prostheses. This paper presents an ultrasonic guided wave approach to assess the osseointegration of a novel implant. This study explores the potential of integrating structural health monitoring concepts into a new osseointegrated implant. The aim is to demonstrate the extension of acousto-ultrasonic techniques, which have been widely reported for the structural health monitoring of engineering structures, to assess the state of osseointegration of a bone and implant. To illustrate this potential, this paper will report on the experimental findings which investigated the unification of an aluminium implant and bone-like geometry surrogate. The core of the test specimen is filled with silicone and wrapped with plasticine to simulate the highly damped cancellous bone and soft tissue, respectively. To simulate the osseointegration process, a 2-h adhesive epoxy is used to bond the surrogate implant and a bone-like structure. A series of piezoelectric elements are bonded onto the surrogate implant to serve as actuators and sensors. The actuating piezoelectric element on an extramedullary strut is excited with a 1 MHz pulse signal. The reception of the ultrasonic wave by the sensing elements located on the adjacent and furthest struts is used to assess the integration of this implant to the parent bone structure. The study shows an Osseointegration Index can be formulated by using engineering and acousto-ultrasonic methods to measure the unification of a bone and implant. This also highlights a potential quantitative evaluation technique regardless of bone-implant geometry and soft tissue damping.
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18
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Damage Detection of L-Shaped Concrete Filled Steel Tube (L-CFST) Columns under Cyclic Loading Using Embedded Piezoceramic Transducers. SENSORS 2018; 18:s18072171. [PMID: 29986410 PMCID: PMC6068680 DOI: 10.3390/s18072171] [Citation(s) in RCA: 33] [Impact Index Per Article: 5.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 06/12/2018] [Revised: 06/28/2018] [Accepted: 06/29/2018] [Indexed: 11/16/2022]
Abstract
L-shaped concrete filled steel tube (L-CFST) columns are used frequently in civil engineering, and the concrete damage inside the L-CFST column is difficult to monitor. This research aims to develop a new method to monitor the internal concrete damage in the L-CFST column by using embedded piezoceramic smart aggregates (SAs) under low frequency cyclic loading. The SA enabled active method is used to monitor the concrete damages near the bottom of the L-CFST columns, and the wavelet packet analysis is used to establish a damage index, which is used to analyze the acquired data. During the experiment, three L-CFST columns with different wall thickness of the steel tube were tested. The experimental results find that the structural damage indices under the low-frequency cyclic loading are basically consistent with the results of the hysteretic curves and the skeleton curve of the specimens, and are in good agreement with the experimental phenomena. We conclude that the use of smart aggregate can directly and clearly reflect the damage process of the concrete core, demonstrating the feasibility of using piezoceramic smart aggregates to monitor the internal concrete damage of the L-CFST column.
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19
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Lu G, Feng Q, Li Y, Wang H, Song G. Characterization of Ultrasound Energy Diffusion Due to Small-Size Damage on an Aluminum Plate Using Piezoceramic Transducers. SENSORS 2017; 17:s17122796. [PMID: 29207530 PMCID: PMC5751634 DOI: 10.3390/s17122796] [Citation(s) in RCA: 25] [Impact Index Per Article: 3.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/25/2017] [Revised: 11/27/2017] [Accepted: 11/30/2017] [Indexed: 11/16/2022]
Abstract
During the propagation of ultrasonic waves in structures, there is usually energy loss due to ultrasound energy diffusion and dissipation. The aim of this research is to characterize the ultrasound energy diffusion that occurs due to small-size damage on an aluminum plate using piezoceramic transducers, for the future purpose of developing a damage detection algorithm. The ultrasonic energy diffusion coefficient is related to the damage distributed in the medium. Meanwhile, the ultrasonic energy dissipation coefficient is related to the inhomogeneity of the medium. Both are usually employed to describe the characteristics of ultrasound energy diffusion. The existence of multimodes of Lamb waves in metallic plate structures results in the asynchronous energy transport of different modes. The mode of Lamb waves has a great influence on ultrasound energy diffusion as a result, and thus has to be chosen appropriately. In order to study the characteristics of ultrasound energy diffusion in metallic plate structures, an experimental setup of an aluminum plate with a through-hole, whose diameter varies from 0.6 mm to 1.2 mm, is used as the test specimen with the help of piezoceramic transducers. The experimental results of two categories of damages at different locations reveal that the existence of damage changes the energy transport between the actuator and the sensor. Also, when there is only one dominate mode of Lamb wave excited in the structure, the ultrasound energy diffusion coefficient decreases approximately linearly with the diameter of the simulated damage. Meanwhile, the ultrasonic energy dissipation coefficient increases approximately linearly with the diameter of the simulated damage. However, when two or more modes of Lamb waves are excited, due to the existence of different group velocities between the different modes, the energy transport of the different modes is asynchronous, and the ultrasonic energy diffusion is not strictly linear with the size of the damage. Therefore, it is recommended that only one dominant mode of Lamb wave should be excited during the characterization process, in order to ensure that the linear relationship between the damage size and the characteristic parameters is maintained. In addition, the findings from this paper demonstrate the potential of developing future damage detection algorithms using the linear relationships between damage size and the ultrasound energy diffusion coefficient or ultrasonic energy dissipation coefficient when a single dominant mode is excited.
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Affiliation(s)
- Guangtao Lu
- Key Laboratory for Metallurgical Equipment and Control of Ministry of Education, Wuhan University of Science and Technology, Wuhan 430081, China.
| | - Qian Feng
- Key Laboratory of Earthquake Geodesy, Institute of Seismology, China Earthquake Administration, Wuhan 430071, China.
| | - Yourong Li
- Hubei Key Laboratory of Mechanical Transmission and Manufacturing Engineering, Wuhan University of Science and Technology, Wuhan 430081, China.
| | - Hao Wang
- Key Laboratory of Earthquake Geodesy, Institute of Seismology, China Earthquake Administration, Wuhan 430071, China.
| | - Gangbing Song
- Smart Materials and Structures Laboratory, Department of Mechanical Engineering, University of Houston, Houston, TX 77204, USA.
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A Study on the Data Compression Technology-Based Intelligent Data Acquisition (IDAQ) System for Structural Health Monitoring of Civil Structures. SENSORS 2017; 17:s17071620. [PMID: 28704945 PMCID: PMC5539479 DOI: 10.3390/s17071620] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 06/01/2017] [Revised: 07/10/2017] [Accepted: 07/10/2017] [Indexed: 11/16/2022]
Abstract
In this paper, a data compression technology-based intelligent data acquisition (IDAQ) system was developed for structural health monitoring of civil structures, and its validity was tested using random signals (El-Centro seismic waveform). The IDAQ system was structured to include a high-performance CPU with large dynamic memory for multi-input and output in a radio frequency (RF) manner. In addition, the embedded software technology (EST) has been applied to it to implement diverse logics needed in the process of acquiring, processing and transmitting data. In order to utilize IDAQ system for the structural health monitoring of civil structures, this study developed an artificial filter bank by which structural dynamic responses (acceleration) were efficiently acquired, and also optimized it on the random El-Centro seismic waveform. All techniques developed in this study have been embedded to our system. The data compression technology-based IDAQ system was proven valid in acquiring valid signals in a compressed size.
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