Parametric Study of Bolt Clamping Effect on Resonance Characteristics of Langevin Transducers with Lumped Circuit Models

Can Mn:PIN-PMN-PT piezocrystal replace hard piezoceramic in power ultrasonic devices?

Mn:PIN-PMN-PT piezocrystal is investigated to determine whether its enhanced energy density makes it a candidate transducer material for power ultrasonics applications. To this end, the electromechanical and vibrational characteristics of a simple configuration of a bolted Langevin transducer (BLT) and then an ultrasonic surgical device, both incorporating Mn:PIN-PMN-PT piezocrystal, are compared with the same transducer configurations incorporating a conventional hard PZT piezoceramic commonly used in high-power ultrasonic transducers. The material properties of Mn:PIN-PMN-PT are determined using a single sample characterisation technique and these are used in finite element analysis (FEA) to design and then fabricate the BLT and ultrasonic surgical device, tuned to the first and second longitudinal modes at 20 kHz respectively. FEA is similarly used for the hard PZT versions. It is found that the superior elastic compliance of Mn:PIN-PMN-PT results in a higher radial piezo-stack deformation than the hard PZT under ultrasonic excitation of the BLT. However, the resulting longitudinal displacement amplitude of the two BLTs and two ultrasonic surgical devices is found to be equal, despite the higher figure of merit (Qkeff2) of those incorporating Mn:PIN-PMN-PT. The electrical impedance is measured at increasing excitation levels to evaluate the quality factor, Q. It is found that damping in the BLT with hard PZT is negligibly affected in the excitation range considered; however, the BLT incorporating Mn:PIN-PMN-PT exhibits a large reduction in Q. These findings indicate that, for measurements in air, the advantages of the high figure of merit of the piezocrystal material are not realised in a high-power transducer due to significantly increased damping at high excitation levels. To compare the vibrational response of the two ultrasonic surgical devices, L-C electrical impedance matching was implemented to maximise the efficiency of energy transfer from the source to the transducer under load. Results suggest that similar responses occurred for the two surgical devices in cutting tests using a low strength bone mimic material. However, the Mn:PIN-PMN-PT device exhibited better performance in cutting through higher strength ex-vivo chicken femur.

Biosensor Development and Innovation in Healthcare and Medical Applications

The pandemic necessitated a change to the historical diagnostics model [...].

Ultrasonic Enhancement of Chondrogenesis in Mesenchymal Stem Cells by Bolt-Clamped Langevin Transducers

We recently investigated the design and fabrication of Langevin-type transducers for therapeutic ultrasound. Effect of ultrasonic energy arising from the transducer on biological tissue was examined. In this study, the transducer was set to radiate acoustic energy to mesenchymal stem cells (MSCs) for inducing differentiation into cartilage tissue. The average chondrogenic ratio in area was 20.82% in the control group, for which no external stimulation was given. Shear stress was applied to MSCs as the contrast group, which resulted in 42.66% on average with a 25.92% minimum rate; acoustic pressure from the flat tip causing transient cavitation enhanced chondrogenesis up to 52.96%. For the round tip excited by 20 V_pp, the maximum differentiation value of 69.43% was found, since it delivered relatively high acoustic pressure to MSCs. Hence, the results from this study indicate that ultrasound pressure at the kPa level can enhance MSC chondrogenesis compared to the tens of kHz range by Langevin transducers.

Acoustic and Thermal Characterization of Therapeutic Ultrasonic Langevin Transducers under Continuous- and Pulsed Wave Excitations

We previously conducted an empirical study on Langevin type transducers in medical use by examining the heat effect on porcine tissue. For maximum acoustic output, the transducer was activated by a continuous sinusoidal wave. In this work, pulsed waves with various duty factors were applied to our transducer model in order to examine their effect on functionality. Acoustic power, electro-acoustic conversion efficiency, acoustic pressure, thermal effect on porcine tissue and bovine muscle, and heat generation in the transducer were investigated under various input conditions. For example, the results of applying a continuous wave of 200 V_PP and a pulse wave of 70% duty factor with the same amplitude to the transducer were compared. It was found that continuous waves generated 9.79 W of acoustic power, 6.40% energy efficiency, and 24.84 kPa acoustic pressure. In pulsed excitation, the corresponding values were 9.04 W, 8.44%, and 24.7 kPa, respectively. The maximum temperature increases in bovine muscle are reported to be 83.0 °C and 89.5 °C for each waveform, whereas these values were 102.5 °C and 84.5 °C in fatty porcine tissue. Moreover, the heat generation around the transducer was monitored under continuous and pulsed modes and was found to be 51.3 °C and 50.4 °C. This shows that pulsed excitation gives rise to less thermal influence on the transducer. As a result, it is demonstrated that a transducer triggered by pulsed waves improves the energy efficiency and provides sufficient thermal impact on biological tissues by selecting proper electrical excitation types.

Acoustic Power Measurement and Thermal Bioeffect Evaluation of Therapeutic Langevin Transducers

We recently proposed an analytical design method of Langevin transducers for therapeutic ultrasound treatment by conducting parametric study to estimate the effect of compression force on resonance characteristics. In this study, experimental investigations were further performed under various electrical conditions to observe the acoustic power of the fully equipped transducer and to assess its heat-related bioeffect. Thermal index (TI) tests were carried out to examine temperature rise and thermal damage induced by the acoustic energy in fatty porcine tissue. Acoustic power emission, TI values, temperature characteristics, and depth/size of thermal ablation were measured as a function of transducer’s driving voltage. By exciting the transducer with 300 V_pp sinusoidal continuous waveform, for instance, the average power was 23.1 W and its corresponding TI was 4.1, less than the 6 specified by the Food and Drug Administration (FDA) guideline. The maximum temperature and the depth of the affected site were 74.5 °C and 19 mm, respectively. It is shown that thermal ablation is likely to be more affected by steep heat surge for a short duration rather than by slow temperature rise over time. Hence, the results demonstrate the capability of our ultrasonic transducer intended for therapeutic procedures by safely interrogating soft tissue and yet delivering enough energy to thermally stimulate the tissue in depth.

Theoretical and Empirical Verification of Electrical Impedance Matching Method for High-Power Transducers

In our prior study, a systematic approach was used to devise Langevin transducers for high-power applications where the energy efficiency was not considered in the design criteria. In this paper, the impedance matching methods are thus proposed to evaluate what matching topology is appropriate for their use. Both the series inductor scheme and low pass filter composed of a series inductor and shunt capacitor are examined as matching circuits. According to MATLAB simulation, the resonance frequency is seen at 36.79 kHz due to a series L circuit, and its associated impedance is reduced by 70.45% from that of its non-matching condition. The measured resonance frequency is 36.77 kHz and the corresponding impedance is decreased by 59.52%. Furthermore, the acoustic pressure is measured to determine the effect of the matching circuit on the transducer’s actual behavior. The transducer with a series L circuit shows more efficient matching results, 2.28 kPa of positive acoustic pressure is emitted without matching and 3.35 kPa is emitted with a series L element, respectively. As a result, this study demonstrates how to evaluate the influence of matching circuits by using our customized approach rather than commercial SPICE programs, as well as how to experimentally verify the acoustic behavior of high-power Langevin transducers.

Limits and Opportunities for Miniaturizing Ultrasonic Surgical Devices Based on a Langevin Transducer

Minimally invasive surgery offers opportunities for reduced morbidities, faster postoperative recovery, and reduced costs, and is a major focus of surgical device innovation. For ultrasonic surgical devices, which offer benefits of high precision, low force, and tissue selectivity in surgical procedures, there exist laparoscopic ultrasonic shears for minimally invasive surgeries that combine tissue cutting with vessel hemostasis and sealing functions. Another approach to laparoscopy that could enable new procedures, and increase the sites of surgeries that could be reached by an ultrasonic device, involves integrating a miniature ultrasonic tool with a flexible surgical robot. However, miniaturization presents challenges in delivering the ultrasonic vibrational energy required to cut hard and soft tissues, partly due to the concomitant small volume of piezoelectric material. This article aims to provide insights into the trade-offs between transducer size, volume of piezoceramic material, resonance frequency, and the achievable displacement amplitude of devices that, consistent with current ultrasonic surgical tools, are based on a bolted Langevin transducer (BLT) and tip. Different configurations of BLTs are studied, including a cascaded version, simple bar versions, and BLTs with different front mass geometries. Results show that a BLT with a larger number of piezoceramic rings exhibits a higher coupling coefficient [Formula: see text] but with the compromise of a lower mechanical Q and stronger nonlinear response at increasing excitation levels. Displacement amplitude is reduced considerably when a BLT is excited at a higher harmonic, where the PZT rings are maintained at a nodal plane, and the resonance frequency shift at increasing excitation levels increases significantly. The electromechanical and dynamic characteristics of a cascaded transducer excited in its third longitudinal mode (L3) are almost equivalent to a much shorter version of a BLT driven at the same frequency but in its first longitudinal mode (L1), showing that a cascaded BLT can be a realistic proxy for studying the dynamics of small BLT devices. A new figure of merit is proposed that is the product of Q , [Formula: see text], and gain, which [Formula: see text] accounts for the gain of cylindrical BLTs which is shown not to be unity. It also proves effective as it incorporates the key factors affecting the achievable displacement amplitude of a BLT, including for BLTs with gain profiles in the front mass. The order of highest to lowest amplitude of a series of six gain-profile BLTs matches the order estimated by the figure of merit. It is shown that a BLT with a stepped profile front mass can achieve displacement that has the potential to cut hard or soft tissue and exhibits the smallest shifts in resonance frequency at increasing excitation levels.

Modeling and Design of a Rear-Mounted Underwater Projector Using Equivalent Circuits

Tonpilz is a popular transducer for underwater projector arrays for sonar systems. For low-frequency transmission, a larger axial dimension of the conventional Tonpilz transducer is required. However, a bulky and heavy Tonpilz element is not suitable due to limitations in terms of the space and payload of the array platform. To address this problem, we developed a rear-mounted Tonpilz transducer to generate a sub-fundamental resonance in addition to the common longitudinal resonance. For this purpose, we developed a new equivalent circuit model that can reflect all the effects of the key design parameters of the transducer, such as suspension thickness (stiffness), tail mass thickness, and head mass thickness. The impedance and transmitting voltage response were evaluated as performance factors at both resonance frequencies. The validity of the circuit was verified by comparing the analysis results with those from the finite element analysis of the same transducer. Based on the results, the transducer structure was designed to have comparable transmitting performance at both resonance frequencies by employing relatively high suspension stiffness, light tail mass, and heavy head mass. The novel design can permit the dual-band operation of the transducer so that the transducer can operate as a wideband projector.