Assessment of the Electrostatic Separation Effectiveness of Plastic Waste Using a Vision System

Recent advances in nanotechnology-based modifications of micro/nano PET plastics for green energy applications

Poly(ethylene terephthalate) (PET) plastic is an omnipresent synthetic polymer in our lives, which causes negative impacts on the ecosystem. It is crucial to take mandatory action to control the usage and sustainable disposal of PET plastics. Recycling plastics using nanotechnology offers potential solutions to the challenges associated with traditional plastic recycling methods. Nano-based degradation techniques improve the degradation process through the influence of catalysts. It also plays a crucial role in enhancing the efficiency and effectiveness of recycling processes and modifying them into value-added products. The modified PET waste plastics can be utilized to manufacture batteries, supercapacitors, sensors, and so on. The waste PET modification methods have massive potential for research, which can play major role in removing post-consumer plastic waste. The present review discusses the effects of micro/nano plastics in terrestrial and marine ecosystems and its impacts on plants and animals. Briefly, the degradation and bio-degradation methods in recent research were explored. The depolymerization methods used for the production of monomers from PET waste plastics were discussed in detail. Carbon nanotubes, fullerene, and graphene nanosheets synthesized from PET waste plastics were delineated. The reuse of nanotechnologically modified PET waste plastics for potential green energy storage products, such as batteries, supercapacitors, and sensors were presented in this review.

Upcycling Polystyrene

Several environmental and techno-economic assessments highlighted the advantage of placing polystyrene-based materials in a circular loop, from production to waste generation to product refabrication, either following the mechanical or thermochemical routes. This review provides an assortment of promising approaches to solving the dilemma of polystyrene waste. With a focus on upcycling technologies available in the last five years, the review first gives an overview of polystyrene, its chemistry, types, forms, and varied applications. This work presents all the stages that involve polystyrene's cycle of life and the properties that make this product, in mixtures with other polymers, command a demand on the market. The features and mechanical performance of the studied materials with their associated images give an idea of the influence of recycling on the structure. Notably, technological assessments of elucidated approaches are also provided. No single approach can be mentioned as effective per se; hybrid technologies appear to possess the highest potential. Finally, this review correlates the amenability of these polystyrene upcycling methodologies to frontier technologies relating to 3D printing, human space habitation, flow chemistry, vertical farming, and green hydrogen, which may be less intuitive to many.

Optical sensors and machine learning algorithms in sensor-based material flow characterization for mechanical recycling processes: A systematic literature review

Digital technologies hold enormous potential for improving the performance of future-generation sorting and processing plants; however, this potential remains largely untapped. Improved sensor-based material flow characterization (SBMC) methods could enable new sensor applications such as adaptive plant control, improved sensor-based sorting (SBS), and more far-reaching data utilizations along the value chain. This review aims to expedite research on SBMC by (i) providing a comprehensive overview of existing SBMC publications, (ii) summarizing existing SBMC methods, and (iii) identifying future research potentials in SBMC. By conducting a systematic literature search covering the period 2000 - 2021, we identified 198 peer-reviewed journal articles on SBMC applications based on optical sensors and machine learning algorithms for dry-mechanical recycling of non-hazardous waste. The review shows that SBMC has received increasing attention in recent years, with more than half of the reviewed publications published between 2019 and 2021. While applications were initially focused solely on SBS, the last decade has seen a trend toward new applications, including sensor-based material flow monitoring, quality control, and process monitoring/control. However, SBMC at the material flow and process level remains largely unexplored, and significant potential exists in upscaling investigations from laboratory to plant scale. Future research will benefit from a broader application of deep learning methods, increased use of low-cost sensors and new sensor technologies, and the use of data streams from existing SBS equipment. These advancements could significantly improve the performance of future-generation sorting and processing plants, keep more materials in closed loops, and help paving the way towards circular economy.

Experimental and Numerical-Driven Prediction of Automotive Shredder Residue Pyrolysis Pathways toward Gaseous Products

There has been a gradual increase in the field of parts recovery from cars that are withdrawn from use. However, the disposal of automotive shredder residue (ASR) still remains a significant problem. ASR is refuse derived fuel (RDF), which contains mainly plastics, fiber sponges, and rubbers in different proportions, and therefore a thermal treatment of selected waste samples is applied. The presented research includes thermogravimetry (TG) analysis and differential thermogravimetric (DTG) analysis, as well as a proximate and an ultimate analysis of the ASR samples. The obtained results were processed and used as an input for modelling. The numerical calculations focused on the identification of the ASR’s average composition, the raw pyrolysis process product, its dry pyrolytic gas composition, and the combustible properties of the pyrolytic gases. The TGA analysis with three heating rate levels covered the temperature range from ambient to 800 °C. The thermal decomposition of the studied samples was in three stages confirmed with three peaks observed at the temperatures 280, 470, and 670 °C. The amount of solid residue grew with the heating rates and was in the range of 27–32 wt%. The numerical calculation of the pyrolysis process showed that only 0.46 kg of dry gas were formed from 1 kg of ASR. The gas yield increased with the rising temperature, and, at the same time, its calorific value decreased from 19.22 down to 14.16 MJ/m3. This is due to the decomposition of C6+ hydrocarbons and the promotion of CO formation. The thermodynamic parameters of the combustion process for a pyrolytic gas air mixture, such as the adiabatic flame temperature and laminar flame speed, were higher than for methane and were, respectively, 2073 °C and 1.02 m/s.