Towards Higher Quality of Recycled Plastics: Limitations from the Material’s Perspective

Role of quality assessment of the recycled packaging material in determining its safety profile as food contact material

Food packaging waste significantly impacts global environmental changes, prompting the adoption of a green circular economy approach. Recycling packaging waste is a critical element of this strategy. However, it faces challenges related to the quality of recycled materials and concerns about their safety. Thus, this review aimed to highlight different analytical methods alone or in combination to evaluate the quality of the recycled material. Furthermore, the safety and health aspects related to the migration of contaminants and their relevant regulations have also been discussed. An important parameter while selecting an appropriate recycling method is the composition and nature of the recyclate, for instance, HDPE (High-Density Polyethylene), PET (Polyethylene Terephthalate), and PP (Polypropylene) materials can be recycled using mechanical and chemical recycling, however, PVC (Polyvinyl Chloride) and PS (Polystyrene) present challenges during mechanical recycling due to lower molecular weight and complex compositions, thus are often downcycled into lower-grade products. Still, recycled papers can be more problematic than recycled plastics due to the nature of the materials and the impact of recycling. The literature review suggested that three quality properties i.e., presence of low molecular weight compounds, degree of degradation, and composition should be analyzed by using different spectroscopic, thermo-mechanical, and chromatographic techniques to obtain a detailed understanding of recycled material quality. Furthermore, recycling should be done in such a way that the migration of contaminants should be lower than the migratory limits set by the relevant authorities to avoid any toxicological effects.

Impact of bioplastic contamination on the mechanical recycling of conventional plastics

Quality assurance of a recycled product is currently one of the biggest issues that the plastic recycling industry faces. The purity of the input plastic waste stream has significant influence over the quality of the recycled product. This research evaluated the impact of polylactic acid (PLA) contamination within the input waste stream of high-density polyethylene (HDPE) recycling. The ultimate tensile strength was noted to reduce by 50% when PLA contamination was at 10%. An investigation into the effect that UVA radiation (simulating solar radiation) has on HDPE contaminated with PLA was also performed to determine the long-term effect of the bioplastic contamination. After UVA treatment, the ultimate tensile strength was reported to reduce by 51% when PLA contamination was only at 2.5%. A water contact angle analysis indicated the PLA contamination increased the hydrophilic nature of the HDPE sheets, potentially creating issues if the intended use of the recycled product was to store liquids. Microscopic analysis of the HDPE sheets contaminated with PLA showed deformations, ridges, cracks, and holes appear on the surface due to the immiscibility of the two polymers that was confirmed by FTIR analysis. Colour changes were visibly noted, with UVA exposure increasing the rate of colour change. Based on the findings in this study, PLA contamination of even 1% in a HDPE waste stream would significantly reduce the quality of the recycled product.

Critical properties of plastic packaging waste for recycling: A case study on non-beverage plastic bottles in an urban MSW system in Austria

The low recycling rate of post-consumer plastic packaging waste (PPW), which is partly due to insufficient separate collection, heterogeneous composition and high levels of contamination, poses a challenge in Austria, where the recycling rate must double in order to meet the target of 55 %. This study analyzes key packaging characteristics of non-beverage plastic bottles influencing recyclability, using Vienna as a case study. Additionally, a net quantity indicator and separate collection rates were calculated. 738 bottles from mixed MSW and 1,159 bottles from separate PPW collection were analyzed. The main polymer's proportion described by the net quantity indicator was higher for bottles from separate collection (69-72 %) than from mixed MSW (58 %), showing that a large share of the foreign materials are residues and dirt, with significantly higher contents in mixed MSW (20 %) than in separate collection (11 %). With a separate collection rate of 19.2 %, the great potential for recycling currently lies in mixed MSW at 4,112 t/yr. Thereof, 46 % is uncolored, 54 % is colored/white and, in terms of material grade, 30 % is food grade. The most common filling volume for PET, PP and HDPE was 0.5 < x ≤ 1.5 L (23-59 %) and the most common decoration technology was label (60-85 %). PET and PP had the highest shares of food-grade bottles (37-46 %), while PP had the highest share of colored bottles (22-31 %). The mechanical recycling potential of bottles depends largely on packaging characteristics, influencing separate collection and also automatic sorting. Harmonized design specifications are therefore crucial for this heterogeneous PPW fraction.

Quality comparison of plastic packaging waste from different separation systems: Result enhancement with non-negative matrix factorization of FTIR spectra

Whether plastic packaging waste is disposed of in different bins (source separation, S) or in a single bin (post source separation, P) is generally assumed to impact the waste stream's quality. To elucidate this question, we evaluated the quality of LDPE, HDPE, and PP plastic waste from both separation systems (S and P) through a concise analytical strategy. The materials received similar treatment after collection (e.g., washing, NIR-sorting). A multivariate approach to ATR-FTIR spectroscopy was developed to assess their material composition and the effect of washing. Results were complemented by TGA, DSC, and py-GC/MS analysis. The material performance was investigated by a lab-scale extrusion and granulation, followed by an assessment of the mechanical properties and the melt volume rate. Our study reveals the HDPE materials to be of good quality, regardless of their source. For LDPE and PP, the P-materials are fractionally more contaminated after washing. Both PP-materials display poor material performance with highly fluctuating elongations-at-break (between 30% and 380%). S-LDPE was found to contain more polymeric impurities than P-LDPE. We conclude that the quality depends strongly on the material type and on the treatment after collection (washing, sorting). The multivariate approach to FTIR data evaluation we propose aims at simplifying the quality evaluation of polyolefin waste plastics and may serve as a basis for future work in this field.

Identification of black plastics with terahertz time-domain spectroscopy and machine learning

Several optical spectroscopy and imaging techniques have already proven their ability to identify different plastic types found in household waste. However, most common optical techniques feasible for plastic sorting, struggle to measure black plastic objects due to the high absorption at visible and near-infrared wavelengths. In this study, 12 black samples of nine different materials have been characterized with Fourier-transform infrared spectroscopy (FTIR), hyperspectral imaging, and terahertz time-domain spectroscopy (THz-TDS). While FTIR validated the plastic types of the samples, the hyperspectral camera using visible and near-infrared wavelengths was challenged to measure the samples. The THz-TDS technique was successfully able to measure the samples without direct sample contact under ambient conditions. From the recorded terahertz waveforms the refractive index and absorption coefficient are extracted for all samples in the range from 0.4 to 1.0 THz. Subsequently, the obtained values were projected onto a two-dimensional map to discriminate the materials using the classifiers k-Nearest Neighbours, Bayes, and Support Vector Machines. A classification accuracy equal to unity was obtained, which proves the ability of THz-TDS to discriminate common black plastics.

Analysis of the "circular plastics economy" phenomena and its long-term implications for demand for petroleum market

In recent years, the issues of polymer pollution and carbon footprints have stirred up an active debate around the future of petrochemical industry, which over the past 50 years has been a significant driver of global oil demand. It is assumed that the transition to a "circular plastic economy" should resolve environmental issues for the industry, simultaneously eliminating its dependence on petroleum feedstock. In this work, the authors attempted to untangle the concept of "circular plastics" and assess its potential impact on the market of liquid hydrocarbons. Even in the Moderate scenario, the "circular plastics economy" does become an important factor in demand for hydrocarbons in petrochemical industry, reducing it by 5-10% of the business-as-usual case by 2050 and greatly slowing down demand growth rates after 2045, and the more drastic scenario even sees hydrocarbon demand peak by 2040. These findings indicate the importance of taking into account "plastics circularity" when making long-term forecasts of global oil market.

Unpacking the complexity of the PET drink bottles value chain: A chemicals perspective

Chemicals can migrate from polyethylene terephthalate (PET) drink bottles to their content and recycling processes may concentrate or introduce new chemicals to the PET value chain. Therefore, even though recycling PET bottles is key in reducing plastic pollution, it may raise concerns about safety and quality. This study provides a systematic evidence map of the food contact chemicals (FCCs) that migrate from PET drink bottles aiming to identify challenges in closing the plastic packaging loop. The migration potential of 193 FCCs has been investigated across the PET drink bottles lifecycle, of which 150 have been detected to migrate from PET bottles into food simulants/food samples. The study reveals that much research has focused on the migration of antimony (Sb), acetaldehyde and some well-known endocrine-disrupting chemicals (EDCs). It indicates and discusses the key influential factors on FCCs migration, such as physical characteristics and geographical origin of PET bottles, storage conditions, and reprocessing efficiency . Although, safety and quality implications arising from the recycling of PET bottles remain underexplored, the higher migration of Sb and Bishphenol A has been reported in recycled (rPET) compared to virgin PET. This is attributed to multiple contamination sources and the variability in the collection, sorting, and decontamination efficiency. Better collaboration among stakeholders across the entire PET bottles lifecycle is needed to ensure sustainable resource management and food contact safety of rPET.