New Design Procedure of Transtibial ProsthesisBed Stump Using Topological Optimization Method

Design and Behavior of Lightweight Flexible Structure with Spatial Pattern Reducing Contact Surface Fraction

Flexible structures are increasingly important in biomedical applications, where they can be used to achieve adaptable designs. This paper presents a study of the design and behavior of 3D-printed lightweight flexible structures. In this work, we focus on the design principles and numerical modelling of spatial patterns, as well as their mechanical properties and behavior under various loads. Contact surface fraction was determined as the ratio of the surface area of the printed pattern to the surface area of the entire curved surface. The objective of this work is to design a spatial pattern reducing contact surface fraction and develop a non-linear numerical model evaluating the structure's stiffness; in addition, we aimed to identify the best design pattern with respect to its stiffness:mass ratio. The experimental verification of the numerical model is performed on 3D-printed prototypes prepared using the Selective Laser Sintering (SLS) method and made of Nylon-Polyamide 12. The obtained results provide insights into designing and optimizing lightweight external biomedical applications such as prostheses, orthoses, helmets, or adaptive cushions.

Numerical Analysis of the Calcaneal Nail C-NAIL

The presented article investigates the biomechanics of the calcaneal nail C-NAILTM by numerical calculations and, partially, experimentally. This nail is widely used in trauma and orthopaedics. A numerical model of implants directly interacting with the bone tissue model obtained from CT scans was calculated. The material properties of the bone tissue can be described by several models; in this work, a non-homogeneous material model with isotropic elements and prescribed elastic modulus was used to provide a more accurate model of the applied force distribution on the individual parts of the implants. The critical areas of the nail and its fixtures were investigated using finite element strength calculations to verify their strength and reliability, contributing to the safety and faster and easier treatment of patients. These analyses suggest that the strength of the calcaneal nail C-NAIL, as well as the stabilization of bone fragments resulting from its use, are sufficient for clinical practice.

Evaluation of breast stiffness pathology based on breast compression during mammography: Proposal for novel breast stiffness scale classification

Breast cancer is diagnosed through a patient's Breast Self-Examination (BSE), Clinical Breast Examination (CBE), or para-clinical methods. False negativity of PCM in breast cancer diagnostics leads to a persisting problem associated with breast tumors diagnosed only in advanced stages. As the tumor volume/size at which it becomes invasive is not clear, BSE and CBE play an exceedingly important role in the early diagnosis of breast cancer. The quality and effectiveness of BSE and CBE depend on several factors, among which breast stiffness is the most important one. In this study, the authors present four methods for evaluating breast stiffness pathology during mammography examination based on the outputs obtained during the breast compression process, id est, without exposing the patient to X-Ray radiation. Based on the subjective assessment of breast stiffness by experienced medical examiners, a novel breast stiffness classification was designed, and the best method of its objective measurement was calibrated to fit the scale. Hence, this study provides an objective tool for the identification of patients who, being unable to perform valid BSE, could benefit from an increased frequency of mammography screening. Dum vivimus servimus.

Sensitivity Analysis of Key Formulations of Topology Optimization on an Example of Cantilever Bending Beam

Topology optimization is a modern method for optimizing the material distribution in a given space, automatically searching for the ideal design of the product. The method aims to maximize the design performance of the system regarding given conditions. In engineering practice, a given space is first described using the finite element method and, subsequently, density-based method with solid isotropic material with penalty. Then, the final shape is found using a gradient-based method, such as the optimality criteria algorithm. However, obtaining the ideal shape is highly dependent on the correct setting of numerical parameters. This paper focuses on the sensitivity analysis of key formulations of topology optimization using the implementation of mathematical programming techniques in MATLAB software. For the purposes of the study, sensitivity analysis of a simple spatial task—cantilever bending—is performed. This paper aims to present the formulations of the optimization problem—in this case, minimization of compliance. It should be noted that this paper does not present any new mathematical formulas but rather provides an introduction into the mathematical theory (including filtering methods and calculating large-size problems using the symmetry of matrices) as well as a step-by step guideline for the minimization of compliance within the density-based topology optimization and search for an optimal shape. The results can be used for complex commercial applications produced by traditional manufacturing processes or by additive manufacturing methods.

Study of Optimal Cam Design of Dual-Axle Spring-Loaded Camming Device

The spring-loaded camming device (SLCD), also known as “friend”, is a simple mechanism used to ensure the safety of the climber through fall prevention. SLCD consists of two pairs of opposing cams rotating separately, with one (single-axle SLCD) or two (dual-axle SLCD) pins connecting the opposing cams, a stem, connected to the pins, providing the attachment of the climbing rope, springs, which simultaneously push cams to a fully expanded position, and an operating element controlling the cam position. The expansion of cams is thus adaptable to allow insertion or removal of the device into/from a rock crack. While the pins, stem, operating element, and springs can be considered optimal, the (especially internal) shape of the cam allows space for improvement, especially where the weight is concerned. This paper focuses on optimizing the internal shape of the dual-axle SLCD cam from the perspective of the weight/stiffness trade-off. For this purpose, two computational models are designed and multi-step topology optimization (TOP) are performed. From the computational models’ point of view, SLCD is considered symmetric and only one cam is optimized and smoothened using parametric curves. Finally, the load-bearing capacity of the new cam design is analyzed. This work is based on practical industry requirements, and the obtained results will be reflected in a new commercial design of SLCD.

Prediction of Model Distortion by FEM in 3D Printing via the Selective Laser Melting of Stainless Steel AISI 316L

This paper deals with an experimental analysis of stress prediction and simulation prior to 3D printing via the selective laser melting (SLM) method and the subsequent separation of a printed sample from a base plate in two software programs, ANSYS Addictive Suite and MSC Simufact Additive. Practical verification of the simulation was performed on a 3Dprinted topologically optimized part made of AISI 316L stainless steel. This paper presents a typical workflow for working with metallic 3D printing technology and the state-of-the-art knowledge in the field of stress analysis and simulation of printed components. The paper emphasizes the role of simulation software for additive production and reflects on their weaknesses and strengths as well, with regard to their use not only in science and research but also in practice.

Modeling and Testing of Flexible Structures with Selected Planar Patterns Used in Biomedical Applications

Flexible structures (FS) are thin shells with a pattern of holes. The stiffness of the structure in the normal direction is reduced by the shape of gaps rather than by the choice of the material based on mechanical properties such as Young's modulus. This paper presents virtual prototyping of 3D printed flexible structures with selected planar patterns using laboratory testing and computer modeling. The objective of this work is to develop a non-linear computational model evaluating the structure's stiffness and its experimental verification; in addition, we aimed to identify the best of the proposed patterns with respect to its stiffness: load-bearing capacity ratio. Following validation, the validated computational model is used for a parametric study of selected patterns. Nylon-Polyamide 12-was chosen for the purposes of this study as an appropriate flexible material suitable for 3D printing. At the end of the work, a computational model of the selected structure with modeling of load-bearing capacity is presented. The obtained results can be used in the design of external biomedical applications such as orthoses, prostheses, cranial remoulding helmets padding, or a new type of adaptive cushions. This paper is an extension of the conference paper: "Modeling and Testing of 3D Printed Flexible Structures with Three-pointed Star Pattern Used in Biomedical Applications" by authors Repa et al.