Treatment of Textile Wastewater by CAS, MBR, and MBBR: A Comparative Study from Technical, Economic, and Environmental Perspectives

Performance of a high-rate membrane bioreactor for energy-efficient treatment of textile wastewater

High-rate membrane bioreactors (MBR), where the wastewater undergoes partial oxidation due to the applied short sludge retention time (SRT) and hydraulic retention time (HRT) values, retain the majority of the organic substances in the sludge through growth and biological flocculation. Thus, a raw material source with a high biomethane production potential is created for the widespread use of circular economy or energy-neutral plants in wastewater treatment. While high-rate MBRs have been successfully employed for energy-efficient treatment of domestic wastewater, there is a lack of research specifically focused on textile wastewater. This study aimed to investigate the textile wastewater treatment and organic matter recovery performances of an aerobic MBR system containing a hollow fiber ultrafiltration membrane with a 0.04 μm pore diameter. The system was initially operated at short SRTs (5 and 3 d) and different SRT/HRT ratios (5, 10, and 20) and subsequently at high-rate conditions (SRT of 0.5-2 d and HRT of 1.2-9.6 h) which are believed to be the most limiting conditions tested for treatment of real textile wastewater. The results showed that chemical oxygen demand (COD) removal averaged 77% even at SRT of 0.5 d and HRT of 1.2 h. Slowly biodegradable substrates and soluble microbial products (SMP) accumulated within the MBR at SRT of 0.5 and 1 d, which resulted in decreased sludge filterability. The observed sludge yield (Yobs) exhibited a considerable increase when SRT was reduced from 5 to 1 d. On the other hand, the SRT/HRT ratio displayed a decisive effect on the energy requirement for aeration.

Microbial community analysis of membrane bioreactor incorporated with biofilm carriers and activated carbon for nitrification of urine

The integration of powdered activated carbon and biofilm carriers in a membrane bioreactor (MBR) presents a promising approach to address the challenge of long hydraulic retention time (HRT) for nitrification of hydrolysed urine. This study investigated the effect of the incorporation in the MBR on microbial dynamics, focusing on dominant nitrifying bacteria. The results showed that significant shifts in microbial compositions were observed with the feed transition to full-strength urine and across different sludge growth forms. Remarkably, the nitrite-oxidizing bacteria Nitrospira were highly enriched in the suspended sludge. Simultaneously, ammonia-oxidizing bacteria, Nitrosococcaceae thrived in the attached biomass, showing a significant seven-fold increase in relative abundance compared to its suspended counterpart. Consequently, the incorporated MBR displayed 36% higher nitrification rate and 40% HRT reduction compared to the conventional MBR. This study provides valuable insights on the potential development of household or building scale on-site nutrient recovery from urine to fertiliser.

Feasibility of Forward Osmosis to Recover Textile Dyes Using Single Salts and Multicomponent Draw Solutions

The textile industry generates large volumes of water characterized mainly by an intense color coming from dyes that are difficult to process due to their synthetic base and the presence of aromatic components. Due to the stricter regulation on the discharge of these effluents, in order to reduce dye waste before discharge into natural channels, alternatives are being sought to manage this wastewater. In this work, the concentration of dyes in simulated wastewater from the textile industry was studied by forward osmosis (with a cellulose triacetate CTA membrane), with the aim of concentrating the dye for its future recovery and reincorporation into the production process. Two dyes of different nature were evaluated to study the efficiency of the proposed process, using NaCl and reverse osmosis brine from a model seawater desalination solution as extraction solutions. It was observed that dye type (reactive or direct) and their charge influence the color rejection with the forward osmosis membrane used. It was able to concentrate the dyes in the feed solution up to approximately 55% with the reverse osmosis brine from the model seawater desalination solution. Finally, the results demonstrate that the FO process is a promising option for concentrating dyes present in wastewater from the textile industry in order to reuse them in the dyeing process.

Use of life cycle assessment as a tool to evaluate the environmental impacts of textile effluents: a systematic review

The textile industry is known for its large consumption of water, energy, and chemical products, making it one of the most environmentally impactful activities. To measure these environmental impacts, life cycle analysis (LCA) is a powerful tool that considers the entire process, from the extraction of raw materials to the finalization of textile products. In this context, this work aimed to present a systematic study on the use of the LCA methodology in the environmental assessment of effluents from the textile industry. The survey for data was carried out using the Scopus and Web of Science databases, and the PRISMA method was utilized for organizing and selecting of articles. During the meta-analysis phase bibliometric and specific data were extracted from selected publications. For the bibliometric analysis, a quali-quantitative approach was adopted, and the VOSviewer software was employed. The review encompasses a total of 29 articles, which were published between 1996 and 2023.The majority of the reviewed articles have shown the use of the LCA as a supportive tool for optimization focusing on sustainability, comparing the environmental, economic, and technical aspects through different approaches. The findings revel that China has the highest number of authors among the selected articles, while researchers from France and Italy had the highest number of international collaborations. The ReCiPe and CML methods were the most frequently used for evaluating life cycle inventories, with global warming, terrestrial acidification, ecotoxicity, and ozone depletion being the main impact categories. The use of activated carbon in textile effluents treatment has shown to be promising since it is environmentally friendly.

A review of microplastic removal from water and wastewater by membrane technologies

Microplastics (MPs) cannot be completely removed from water/wastewater in conventional wastewater treatment plants (WWTPs) and drinking water treatment plants (DWTPs). According to the literature analysis, membrane technologies, one of the advanced treatment technologies, are the most effective and promising technologies for MP removal from water and wastewater. In this paper, firstly, the properties of MPs commonly present in WWTPs/DWTPs and the MP removal efficiency of WWTPs/DWTPs are briefly reviewed. In addition, research studies on MP removal from water/wastewater by microfiltration (MF), ultrafiltration (UF), nanofiltration (NF), reverse osmosis (RO), and membrane bioreactors (MBRs) are reviewed. In the next section, membrane filtration is compared with other methods used for MP removal from water/wastewater, and the advantages/disadvantages of the removal methods are discussed. Moreover, the problem of membrane fouling with MPs during filtration and the potential for MP release from polymeric membrane structure to water/wastewater are discussed. Finally, based on the studies in the literature, the current status and research deficiencies of MP removal by membrane technologies are identified, and recommendations are made for further studies.

Sustainable consideration for traditional textile handloom cluster/village in pollution abatement - A case study

Decentralized handlooms are being traditionally practised throughout India. Siripuram village known for traditional Pochampally/Ikat work was considered as a case study for detailed investigation towards providing a sustainable solution. Nearly 65% of village population solely depend on weaving and dyeing works as primary occupation based on the household survey and generated wash water of 127 KLD on an average from the dyeing operations. Initially, a topographical survey (Aerial drone; PHANTOM 4 RTK UAV) was carried out to understand the drainage pattern, elevations, contours and interlinked with domestic and dyeing functions. The characteristics of combined wastewater and dye wash water were studied at lab scale using sequential batch (SBR) operation under aerobic (SBRAe) and aerobic-anoxic (SBRAex) microenvironments. SBRAex microenvironment showed effective organic and nutrients removal due to infused anoxic microenvironment. Treatment studies depicted 76.2% of organic fraction, 73.3% of phosphate, and 81.6% of nitrate removal. Based on the lab scale studies a closed-loop decentralized effluent treatment system was designed to ensure zero-liquid discharge (ZLD).

Sludge minimization in mainstream wastewater treatment: Mechanisms, strategies, technologies, and current development

Excess sludge production in wastewater treatment plants has become an enormous environmental issue worldwide mainly due to the increased efforts towards wastewater purification. Researchers and plant operators are looking for technological solutions to reduce sludge production through the upgrading of existing technologies and configurations or by substituting them with alternative solutions. Several strategies have been identified to reduce sludge production, including the use of biological and physical-chemical methods (or a combination of them) and novel technologies, although many have not been sufficiently tested at full-scale. To select the most suitable system for sludge reduction, understanding the reduction mechanisms, advantages, disadvantages, and the economic and environmental impact of each technology is essential. This work offers a comprehensive and critical overview of mainstream sludge reduction technologies and underlying mechanisms from laboratory to full scale, and describes potential application, configuration, and integration with conventional systems. Research needs are highlighted, and a techno-economic-environmental comparison of the existing technologies is also proposed.

A review of ammonia removal using a biofilm-based reactor and its challenges

Extensive growth of industries leads to uncontrolled ammonia releases to environment. This can result in significant degradation of the aquatic ecology as well as significant health concerns for humans. Knowing the mechanism of ammonia elimination is the simplest approach to comprehending it. Ammonia has been commonly converted to less hazardous substances either in the form of nitrate or nitrogen gas. Ammonia has been converted into nitrite by ammonia-oxidizing bacteria and further reduced to nitrate by nitrite-oxidizing bacteria in aerobic conditions. Denitrification takes place in an anoxic phase and nitrate is converted into nitrogen gas. It is challenging to remove ammonia by employing technologies that do not incur particularly high costs. Thus, this review paper is focused on biofilm reactors that utilize the nitrification process. Many research publications and patents on biofilm wastewater treatment have been published. However, only a tiny percentage of these projects are for full-scale applications, and the majority of the work was completed within the last few decades. The physicochemical approaches such as ammonia adsorption, coagulation-flocculation, and membrane separation, as well as conventional biological treatments including activated sludge, microalgae, and bacteria biofilm, are briefly addressed in this review paper. The effectiveness of biofilm reactors in removing ammonia was compared, and the microbes that effectively remove ammonia were thoroughly discussed. Overall, biofilm reactors can remove up to 99.7% ammonia from streams with a concentration in range of 16-900 mg/L. As many challenges were identified for ammonia removal using biofilm at a commercial scale, this study offers future perspectives on how to address the most pressing biofilm issues. This review may also improve our understanding of biofilm technologies for the removal of ammonia as well as polishing unit in wastewater treatment plants for the water reuse and recycling, supporting the circular economy concept.

Pilot Scale Application of a Ceramic Membrane Bioreactor for Treating High-Salinity Oil Production Wastewater

The offshore oil extraction process generates copious amounts of high-salinity oil-bearing wastewater; at present, treating such wastewater in an efficient and low-consumption manner is a major challenge. In this study, a flat ceramic membrane bioreactor (C−MBR) process combining aerobic microbial treatment technology and ceramic membrane filtration technology was used to treat oil-bearing wastewater. The pilot test results demonstrated the remarkable performance of the combined sequential batch reactor (SBR) and C-MBR process, wherein the chemical oxygen demand (COD) and ammonia nitrogen (NH₄⁺−N) removal rates reached 93% and 98.9%, respectively. Microbial analysis indicated that the symbiosis between Marinobacterium, Marinobacter, and Nitrosomonas might have contributed to simultaneously removing NH₄⁺−N and reducing COD, and the increased enrichment of Nitrosomonas significantly improved the nitrogen removal efficiency. Cleaning ceramic membranes with NaClO solution reduces membrane contamination and membrane cleaning frequency. The combined SBR and C−MBR process is an economical and feasible solution for treating high-salinity oil-bearing wastewater. Based on the pilot application study, the capital expenditure for operating the full-scale combined SBR and C−MBR process was estimated to be 251,717 USD/year, and the unit wastewater treatment cost was 0.21 USD/m³, which saved 62.5% of the energy cost compared to the conventional MBR process.

Life cycle assessment of paper mill wastewater: a case study in Viet Nam

Although in a critical position in the economy, the paper industry releases a lot of wastewater that requires adequate treatment for sustainable development. This study presents an application of Life cycle assessment (LCA) with the ReCiPe tool on the wastewater treatment plant (WWTP) of a paper factory in Vietnam to evaluate the environmental effect of the individual techniques in WWTP, especially the internal circulation (IC) reactor, a pioneer and practical anaerobic technology. Both Midpoint and Endpoint categories results demonstrated that chemical use and electricity consumption mainly contributed to the environmental impact in the WWTP. The Dissolved air flotation (DAF) and Moving bed biofilm reactor (MBBR) are classified as effective techniques to reduce the impacts on the environment. Moreover, the comparison of LCA between IC and up-flow anaerobic sludge bed (UASB) shows that IC is the better practically green technique for the environment.

Reduction of Cost and Environmental Impact in the Treatment of Textile Wastewater Using a Combined MBBR-MBR System

A hybrid Moving Bed Biofilm Reactor—Membrane Bioreactor (MBBR-MBR) was developed for the treatment of wastewater from a Spanish textile company. Compared with conventional activated sludge (CAS) treatment, the feasibility of this hybrid system to reduce economic and environmental impact on an industrial scale was conducted. The results showed that, technically, the removal efficiency of COD, TSS and color reached 93%, 99% and 85%, respectively. The newly dyed fabrics performed with the treated wastewater were qualified under the standards of the textile industry. Economically, the values of Capital Expenditure (CAPEX) calculated for the hybrid MBBR-MBR system are profitable because of the reduction in Operational Expenditure (OPEX) when compared with CAS treatment, due to the lower effluent discharge tax thanks to the higher quality of the effluent and the decolorizing agent saved. The result of Net Present Value (NPV) and the Internal Rate of Return (IRR) of 18% suggested that MBBR-MBR is financially applicable for implantation into the industrial scale. The MBBR-MBR treatment also showed lower environmental impacts than the CAS process in the life cycle assessment (LCA) study, especially in the category of climate change, thanks to the avoidance of using extra decolorizing agent, a synthetic product based on a triamine.

A review of the adsorption-biological hybrid processes for the abatement of emerging pollutants: Removal efficiencies, physicochemical analysis, and economic evaluation

The limited efficiency of conventional wastewater treatment plants (WWTPs) in emerging pollutants (EPs) removal encourages the development of alternative technologies for the adequate treatment of wastewater, due to its adverse effects on human health and ecosystems. The biological, physical or chemical hybrid technologies to treat EPs results interesting since they can enhance the performance of WWTPs. Among them, hybrid adsorption/biological technology could offer different possibilities that are explored in this work (PAC-MBR, PACT/GAC-CAS, BAC configurations). In this way, different variations in the adsorption process have been considered: the form of the adsorbent, the feed to the system, and the type of biological process, either conventional activated sludge (CAS), membrane bioreactor (MBR) or biofilm systems. For each combination, the removal efficiency of micropollutants, classified according to their use into pharmaceuticals, personal care products (PCPs) and other micropollutants (mainly benzotriazoles) was analysed. From reported data, it was observed a beneficial synergistic effect of dipole moment and octanol-water partition coefficient on the removal efficiency of micropollutants by adsorption/biological hybrid technology. Finally, a preliminary economic evaluation of the powdered activated carbon in a conventional activated sludge reactor (PACT), powdered activated carbon-membrane bioreactor (PAC-MBR) and biological activated carbon (BAC) hybrid systems was carried out by analysing the capital expenditure (CAPEX) of plants for capacities up to 75,000 m³d^-1. Likewise, estimations of adsorbent concentration for a hypothetical plant with a capacity of 10,000 m³d^-1 is presented. Among these hybrid configurations, PAC-MBR achieved the highest micropollutant elimination percentages; however, it presents the highest CAPEX and activated carbon requirements.

Metagenomic Insight of a Full Scale Eco-Friendly Treatment System of Textile Dye Wastewater Using Bioaugmentation of the Composite Culture CES-1

Effects of bioaugmentation of the composite microbial culture CES-1 on a full scale textile dye wastewater treatment process were investigated in terms of water quality, sludge reduction, dynamics of microbial community structures and their functional genes responsible for degradation of azo dye, and other chemicals. The removal efficiencies for Chemical Oxygen Demand (COD), Total Nitrogen (T-N), Total Phosphorus (T-P), Suspended Solids (SS), and color intensity (96.4%, 78.4, 83.1, 84.4, and 92.0, respectively) 300-531 days after the augmentation were generally improved after bioaugmentation. The denitrification linked to T-N removal appeared to contribute to the concomitant COD removal that triggered a reduction of sludge (up to 22%) in the same period of augmentation. Azo dye and aromatic compound degradation and other downstream pathways were highly metabolically interrelated. Augmentation of CES-1 increased microbial diversity in the later stages of augmentation when a strong microbial community selection of Acinetobacterparvus, Acinetobacterjohnsonii, Marinobacter manganoxydans, Verminephrobacter sp., and Arcobacter sp. occurred. Herein, there might be a possibility that the CES-1 augmentation could facilitate the indigenous microbial community successions so that the selected communities made the augmentation successful. The metagenomic analysis turned out to be a reasonable and powerful tool to provide with new insights and useful biomarkers for the complex environmental conditions, such as the full scale dye wastewater treatment system undergoing bioaugmentation.

Core nitrogen cycle of biofoulant in full-scale anoxic & oxic biofilm-membrane bioreactors treating textile wastewater

Core nitrogen cycle within biofoulant in full-scale anoxic & oxic biofilm-membrane bioreactor (bMBR) treating textile wastewater was investigated. Wastewater filtered through membrane with biofoulant had elevated NH₄⁺-N and NO₂^--N concentrations corresponding to decreased NO₃^--N concentrations. Nevertheless, total nitrogen concentrations did not change significantly, indicating negligible nitrogen removal activities within biofoulant. Metagenomic analysis revealed a lack of genes, such as AmoCAB and Hao in biofoulant, indicating absence of nitrification or anammox populations. However, genes encoding complete pathway for dissimilatory nitrate reduction to ammonium (DNRA) were discovered in 15 species that also carry genes encoding both nitrate reductase and nitrite reductase. No specie contained all genes for complete denitrification pathway. High temperature, high C:N ratio, and anoxic conditions of textile wastewater could favorite microbes growth with DNRA pathway over those with canonical denitrification pathway. High dissolved oxygen concentrations could effectively inhibit DNRA to minimize ammonia concentration in the effluent.