Use of Maize Distiller’s Dried Grains with Solubles (DDGS) in Laying Hen Diets: Trends and Advances

Economic Research on Ethanol Feed-Use Coproducts: A Review, Synthesis, and Path Forward

During the mid-2000s to the early 2010s, the domestic ethanol industry witnessed substantial growth, with ethanol coproducts emerging as vital elements for plant profitability and livestock feeding. Initially serving as supplementary revenue streams, coproducts from ethanol production have evolved into diverse value-added offerings, bolstering revenue streams, and sustaining profit margins. This study reviews existing economic research on ethanol coproducts, detailing methodologies, product focus, and research locations. Initially gathering 972 articles from 9 databases, 110 articles were synthesized. We find that most studies primarily examined the growth and future of the ethanol industry with a limited focus on specific coproducts. Feed-use distillers' grains, especially dried distillers' grains, were the most widely published while newer coproducts like pelletized, de-oiled, and high-protein distillers' grains were relatively understudied. Non-feed-use products were notably overlooked, highlighting the need for exploration beyond conventional applications. The evolving market landscape for ethanol co-products has surpassed published academic understanding of the economic tradeoffs necessitating further research into product dynamics, pricing, marketing, market structures, and regulatory frameworks. This highlights and underscores the importance of investigating value-added grains across diverse commodities and geographic contexts to inform strategic decision-making and policy formulation.

Dietary high-protein distiller's dried grains with solubles can fully replace soybean meal in diets for meat quails without affecting growth performance

1. The purpose of this study was to determine the metabolisable energy of high-protein distiller's dried grains with solubles (HP-DDGS) for meat quail (Coturnix coturnix coturnix; Experiment I) and evaluate the effects of dietary levels of HP-DDGS on animal performance, carcass characteristics, meat quality, and organ weights (Experiment II).2. In Experiment 1, 96 meat quail were distributed in a completely randomised design with two treatments (reference or test diet) and six replicates of eight birds. The experimental period consisted of 5 d adaptation, followed by 5 d total excreta collection. The experimental diets consisted of a reference (control) and a test diet formulated with 800 g/kg reference diet and 200 g/kg HP-DDGS.3. In Experiment 2, 612 meat quail were distributed in a completely randomised design fed one of six dietary levels of HP-DDGS (0, 85, 170, 255, 340, or 425 g/kg) as a replacement for soybean meal. At 42 d of age, birds were slaughtered and evaluated for carcass yield, organ weights, and meat quality.4. Apparent metabolisable energy values corrected for nitrogen retention of HP-DDGS were 12.5 and 12.3 MJ/kg for males and females, respectively.5. In the starter phase (1-21 d of age), increasing dietary HP-DDGS levels had a quadratic effect on body weight (BW) (P=0.020) and body weight gain (BWG) (P=0.019). The maximum BW and BWG values were estimated to be achieved with 296.0 and 296.2 g/kg dietary HP-DDGS, respectively. Overall (1-42 d of age), increasing dietary HP-DDGS levels in replacement of soybean meal did not affect animal performance, carcass yield, meat quality or organ weight in meat quail.6. It was concluded that dietary HP-DDGS can fully replace soybean meal in meat quail diets without affecting growth performance, carcass yield, meat quality or organ weight.

Performance and egg qualities of laying japanese quails fed yam peel meal based diets with enzymes complex+yeast supplementation

A 10-week experiment was conducted to evaluate the combined effect of enzyme complex + yeast (Maxigrain®, MXG®) supplementation of sun-dried yam peel meal (YPM) based diet of laying Japanese quails (Coturnix coturnix japonica) on performance and egg quality. A total of 240, seven-weeks old quails were distributed in a completely randomize design with four dietary treatments and five replicates of 12 quails each. Diet 1 served as the control diet without YPM while diet 2, 3, and 4 contained 25, 50, and 75% YPM with MXG® supplementation (1g per kg), respectively. MXG® supplementation in YPM diets improved (p < 0.05) egg mass and feed conversion per egg. Increasing levels of YPM with MXG® supplementation did not show any effect (p > 0.05) on internal and external egg quality attributes except for eggshell weight and thickness which was higher (p < 0.05) in quails fed 75% YPM diet. It was concluded, therefore, that the utilization of YPM as an alternative dietary ingredient with MXG® supplementation can be tolerated in the diets of laying Japanese quails up to 75% inclusion level without any negative effect on productive and egg quality performance.

Evaluation of feeding value of combination of alternate protein sources in White Leghorn layers

1. A study was conducted to evaluate the effects of including graded levels of an alternate protein mixture (APM) containing cottonseed meal, distillery dried grain with solubles and mustard seed meal in a fixed ratio as a substitute for soybean meal in layer diets (hens aged 27 to 46 weeks). The trial studied the possibility of higher inclusion levels of APM with increased dietary concentrations of crude protein (CP) or critical amino acids (CAA). 2. Maize-soybean meal diet was used as the control diet. In experiment 1, APM was included at 0, 120, 160 and 200 g/kg diet (145 g/kg CP). In experiment 2, the control and three test diets (200 g/kg APM) with three levels of CP (145, 155 and 165 g/kg) were used. In experiment 3, a control and four test diets (200 g/kg APM) with four concentrations of CAA (100%, 105%, 110% and 115% relative to the control) were used. In all experiments, each diet was fed ad libitum to nine replicates of 88 birds each, housed in colony cages. 3. In experiment 1, egg production (EP) and feed intake (FI) were not affected by feeding up to 160 g/kg APM, but, at 200 g/kg, EP was significantly reduced. Feed conversion ratio (FCR) for the hens fed the highest level of APM was similar to the control. Egg weight (EW) and egg mass (EM) in the 160 and 200 g/kg AMS groups were lower than the control group. 4. Increase in dietary CP from 145 to 155 g/kg improved EP and reduced FCR to levels similar to the control group. EM in hens fed 165 g/kg APM was similar to the control in experiment 2. 5. Increasing concentrations of CAA progressively improved EP and reduced FCR in experiment 3. The EP at CAA 110% and FCR at CAA 105% were similar to the control group. 6. Based on the results, it was concluded that the APM can be included up to 160 g/kg diet without affecting layer performance, as long as the diet supplied the recommended levels of protein and amino acids. By increasing either protein from 145 to 155 g/kg or CAA concentrations by 10%, the dietary levels of the APM could be increased to 200 g/kg without affecting the layer performance.

Influence of low-protein diet with different levels of amino acids on laying hen performance, quality and egg composition

The present study aimed to investigate the consequences of dietary levels of crude protein (CP) and total sulfur amino acids (TSAA, Met+Cys) on productive performance, egg quality and egg components for Lohmann Brown laying hens through 18-34 weeks of age. A 2×3 factorial design experiment was conducted using two levels of CP (16 and 18 %) and three levels of Met+ Cys (0.67, 0.72 and 0.77 %). A total of 144 Lohmann Brown laying hens at 18 weeks of age were randomly divided into 6 treatment groups. The best values of final body weight and body weight change were recorded by the hens fed 18 % CP diet. Increasing dietary CP up to 18 % accompanied with the best (P> 0.01) feed conversion, egg weight and egg mass. The combination between low-CP diet (16 %) and 0.72 % Met+ Cys gave the best percentage of egg production. The majority of egg quality traits were not significantly altered by dietary treatments. The interaction between CP and Met+Cys levels had a statistical (P>0.01) impact on egg content of moisture and total solids only. It could be concluded that the best production criteria could be obtained by using 0.72% Met+Cys. Moreover, dietary level of 16 or 18 % CP with 0.72% Met+Cys is recommended for feeding Lohmann hens.

Impacts of distiller’s dried grains with solubles as replacement of soybean meal plus vitamin E supplementation on production, egg quality and blood chemistry of laying hens

The present investigation aimed to study the effect of the partial replacement of distiller’s dried grains with solubles (DDGS) instead of soybean meal (SBM) with or without vitamin E supplementation in laying hen diet on egg quality criteria, egg analysis, blood chemistry and productive performance traits. A 4×2 factorial design experiment was carried out involving four substitution levels of DDGS (0, 25, 50 and 75%) and two levels of vitamin E (0 and 250 mg /kg diet) through 22-42 weeks of age. No significant differences were noticed between the control and 25 or 50% DDGS substitution in the percentage of eggs produced and egg output. The fewest number of produced eggs and the lightest egg output were observed in 75% DDGS group. Yolk index, shell percentage, and Haugh unit scores were affected (P>0.01) by DDGS levels. Albumin percentage showed increase (P>0.01) in vitamin E treated groups. The impact of the combination of DDGS and vitamin E was significant (P>0.01) on all egg quality traits excepting shell percentage. The 75% DDGS diet gave the highest values of egg nutrients. Vitamin E had a positive effect on egg crude protein, ether extract, and nitrogen free extract which increased by 10.39, 10.28 and 7.85%, respectively. The combination of vitamin E addition and DDGS levels was highly significant (P>0.01) on all egg nutrients. Hens fed the 50% DDGS diet had more concentrations of lipids profile in their blood than those fed control and other DDGS diets. All serum lipid profile inclined to increase due to vitamin E supplementation. The interaction between DDGS and vitamin E had significant (P>0.05 or 0.01) influence on all serum metabolites excepting calcium. It could be concluded that vitamin E could enhance nutrient content of eggs and preserve blood lipids from lipid peroxidation. The interaction between 75% DDGS replaced SBM with 200 mg vitamin E/kg diet accomplished the best results regarding nutrient content of eggs.

A survey of mycotoxin contamination and chemical composition of distiller's dried grains with solubles (DDGS) imported from the USA into Saudi Arabia

Distiller's dried grains with solubles (DDGS) is a source of nutritional feedstuff for poultry farmers and industry. The DDGS is a by-product of ethanol industry and an economical feed source of energy, amino acids, crude fiber, minerals, and vitamins. The use of DDGS as a feed ingredient is a novel idea and little information is available on its dietary composition. Many factors such as the type of plants, locality, year of production, and the conditions during distillation process affect the chemical composition of DDGS. In this paper, the chemical composition and the presence of mycotoxin in DDGS imported from the USA into Saudi Arabia as a feedstuff for poultry have been documented.

Does the use of distiller's dried grains with solubles (DDGS) in layer diets affect the nutrients digestibility and manure pollution by nitrogen and phosphorous?

The objective of the current study was to examine the effect of the inclusion levels of distiller's dried grains with solubles (DDGS) which partially and fully replaced soybean meal (SBM) in laying hen diets with or without enzyme or vitamin E supplementation on nutrients digestibility and excreted nitrogen and phosphorous. For these purposes, a total of 180 Hisex Brown laying hens at 22 weeks of age were randomly distributed into 15 treatment groups in a 5 × 3 factorial design experiment including five levels of DDGS (0, 5.5, 11, 16.5 and 22% replaced for the same percent of SBM which represents 0, 25, 50, 75 and 100% respectively in the diet) and three levels of feed additives (without, 250 mg enzyme/kg diet or 200 mg vitamin E/kg diet) through 22-42 weeks of age. Results revealed that digestion coefficient values of nutrients including DM, OM, CP, EE, NFE and CF were more preferable in hens fed diets involved 25% DDGS instead of SBM than that of the control diet and other treatment groups. In contrast, hens fed 100% substitution of DDGS caused significant (P ≤ 0.01) decrease in digestibility coefficients of all nutrients. The amount of daily excreted N was decreased in hens fed 25 or 50% DDGS substitution, whilst feeding 75 or 100% DDGS led to an elevation in N excretion. The proportion of excreted phosphorous was statistically (P ≤ 0.01) decreased as the level of DDGS increased. Generally, neither enzyme nor vitamin E supplementation had any significant effect on the studied parameters. It could be concluded that DDGS could be used up to 50% as a replacement of SBM (11% of the diet) without any adverse effects on nutrients digestibility. Laying hen farms using DDGS up to 25 or 50% substituted for SBM in its diets (5.5 or 11% of the diet) will have clearer environment of nitrogen and phosphorous pollution than others whose diets free of DDGS.

The Role of Biofuels Coproducts in Feeding the World Sustainably

One of the grand challenges facing our society today is finding solutions for feeding the world sustainably. The food-versus-fuel debate is a controversy embedded in this challenge, involving the trade-offs of using grains and oilseeds for biofuels production versus animal feed and human food. However, only 6% of total global grain produced is used to produce ethanol. Furthermore, biofuels coproducts contribute to sustainability of food production because only 1% to 2.5% of the overall energy efficiency is lost from converting crops into biofuels and animal feed, and approximately one-third of the corn used to produce ethanol is recovered as feed coproducts. Extensive research has been conducted over the past 15 years on biofuels coproducts to (a) optimize their use for improving caloric and nutritional efficiency in animal feeds, (b) identify benefits and limitations of use in various animal diets,

Improving productive performance and mitigating harmful emissions from laying hen excreta via feeding on graded levels of corn DDGS with or without Bacillus subtilis probiotic

An experiment that included some inclusions of corn distillers dried grains with solubles (DDGS) with or without supplementation of probiotic bacteria to Hi-sex Brown laying hen diets was conducted to evaluate the impacts on performance, egg quality, blood metabolites and nitrogen and phosphorus excretion in the manure. A total of 216 twenty-two-week-old Hi-sex Brown laying hens were randomly divided into eight treatment groups in a factorial design (4 × 2) experiment, which included four levels of DDGS (0, 50, 100 and 150 g/kg diet) plus two levels of Bacillus subtilis probiotic (0 or 1000 mg/kg diet, with a concentration of 1.5 × 108 CFU/g of dried product). The experimental period extended from 22 to 34 weeks of age. The results showed that linear increase in DDGS level up to 150 g/kg improved (p ≤ 0.01) the values of feed consumption, egg shape index and yolk colour compared to the control and other treatment groups. Inclusion of dietary DDGS up to 150 g/kg in layer diets led to a significant decrease in egg mass and a significant increase in Haugh unit score compared to other groups. In the bacillus group, the values of feed conversion, egg weight and egg mass enhanced by 6.45, 3.27 and 7.60% respectively compared with the control diet. Total protein, albumin, triglycerides, cholesterol, calcium and ammonia in serum were significantly (p ≤ 0.01) influenced by DDGS inclusion. The excreted nitrogen decreased by 8.62 and 4.31% in hens fed 50 or 100 g/kg of DDGS respectively, while excreted phosphorous decreased by 3.33, 7.22 and 10.56% in hens fed 50, 100 or 150 g/kg of DDGS respectively as compared to the control group. It could be concluded that increasing DDGS inclusion level in the diet up to 10% and the supplementation of probiotic bacteria improved the productive performance of laying hens and mitigated the harmful emissions from chicken manure; this means better production within environmentally friendly conditions.