Influence of surface treatment on bond strength of veneering ceramics fused to zirconia

Adhesion concepts and techniques for laboratory-processed indirect dental restorations

The purpose of this review was to analyze the existing literature on surface conditioning of the veneering surface of substructure restorative materials in dental laboratories. New technologies are constantly improving the treatment options for fabricating dental restorations, and new materials and adhesion procedures are being offered to clinicians and dental technologists. To establish a reliable adhesion between the veneer and substructure in the dental laboratory, various surface treatment procedures and adhesion promoters are employed. The composition of a material influences the adhesion approach selected, and implementing a reliable adhesion strategy is critical for the predictability of veneered indirect dental restorations. However, surface treatment of a wide range of available material options can be challenging. Therefore, understanding various adhesion processes for different restorative materials may assist dental technologists in selecting the best and appropriate surface conditioning protocol for each dental restorative material category.

Chemical Composition and Flexural Strength Discrepancies Between Milled and Lithography-Based Additively Manufactured Zirconia

PURPOSE

To evaluate the chemical composition, flexural strength, and Weibull characteristics of milled and lithography-based additively manufactured (AM) zirconia.

MATERIALS AND METHODS

A virtual design of a bar (25×4×2 mm) was completed using a software program. The standard tessellation language file was used to manufacture all the specimens: 3Y-TZP zirconia (Priti multidisc ZrO₂ monochrome) milled (M group) and 3Y-TZP zirconia (LithaCon 3Y 210) lithography-based AM (CeraFab System S65 Medical) (AM group) bar specimens (n = 20). The chemical composition of the specimens was determined by using energy dispersive X-ray (EDAX) elemental analysis in a scanning electron microscope. Flexural strength was measured in all specimens using 3-point bend test according to ISO/CD 6872.2 with a universal testing machine (Instron Model 8501). Two-parameter Weibull distribution values were calculated. The Shapiro-Wilk test revealed that the data were normally distributed (p < 0.05). Flexural strength values were analyzed using independent Student's t-test (α = 0.05).

RESULTS

There were no major chemical composition differences observed between M and AM groups. The AM specimens (1518.9 ± 253.9 MPa) exhibited a significantly higher flexural strength mean value compared to the milled (980.5 ± 130.3 MPa) specimens (DF = 13, T-value = -5.97, p < 0.001). The Weibull distribution presented the highest shape for M specimens (11.49) compared to those of AM specimens (6.95).

CONCLUSIONS

There was no significant difference in the chemical composition of milled and AM zirconia material tested. AM zirconia tested exhibited significantly higher flexural strength compared with the milled zirconia evaluated.

Effect of 9% Hydrofluoric Acid Gel Hot-Etching Surface Treatment on Shear Bond Strength of Resin Cements to Zirconia Ceramics

Background and Objectives: There is no consensus regarding the surface treatment method for achieving optimal bonding strength between zirconia and resin cements. We evaluated the effect of hot-etching with 9% hydrofluoric acid (HF) gel using the Zirconia Etchant Cloud System on zirconia surfaces and the consequent shear bond strength (SBS) of different resin cements to such surface-treated zirconia ceramics. Materials and Methods: Forty-five zirconia specimens were randomly assigned to surface-treatment groups (n = 15/group): no treatment (control, CT); sandblasting with 110-μm Al2O3 at an air pressure of 1 bar for 10 s (SB); hot-etching with 9% HF gel (HE). Post-treatment, specimens were examined using scanning electron microscopy (SEM) and surface roughness (SR) analysis. After treatment, self-adhesive resin cements (Maxcem Elite, MAZIC Cem, RelyX U200, 3M ESPE: Maplewood, MN, USA) were bonded to zirconia specimens, which were stored in distilled water at 37 °C for 24 h. All specimens were then subjected to SBS testing, using a universal testing machine, until failure. Data were analyzed using one-way analysis of variance and Tukey’s post hoc test (α = 0.05). Results: In the SEM images, roughness was greater in SB than in HE specimens. Ra and Rt values were highest in SB, followed by HE, and CT specimens. HE specimens showed significantly higher SBS values than CT or SB specimens (p < 0.05). MAZIC Cem cement, with 10-methacryloyloxydcyl dihydrogen phosphate yielded the highest SBS values. Conclusions: Hot-etching with 9% HF gel in a safe shell formed uniformly small, defined holes on the zirconia surface and achieved significantly higher SBS values than sandblasting (p < 0.05). Zirconia prostheses can be bonded micromechanically with resin cement, without the deterioration of properties due to t-m transformation, using chemical acid etching with the Zirconia Etchant Cloud System.

Effect of different surface treatments on surface roughness, phase transformation, and biaxial flexural strength of dental zirconia

Background. Interfacial failures at the cement‒restoration interface highlights the importance of effective surface treatment with no adverse effect on the zirconia’s mechanical properties. This study aimed to determine the effect of different surface treatments on dental graded zirconia’s surface roughness and certain mechanical properties.

Methods. Forty sintered zirconia specimens were randomly divided into four groups (n=10): control (no surface treatment), sandblasting (SA), grinding with diamond bur (GB), and Er,Cr:YSGG laser (LS). Following surface treatment, the surface roughness and surface topography of the specimens were examined. X-ray diffraction (XRD) was conducted. In addition, the biaxial flexural strengths of specimens were evaluated. The data were analyzed using one-way analysis of variance (ANOVA) and post hoc Tukey tests; the Pearson correlation coefficient was calculated between either volumetric percentage of monoclinic phase or roughness and flexural strength of specimens (α=0.05).

Results. The GB group exhibited significantly greater surface roughness compared to the other groups (P < 0.005). The LS and control groups exhibited a significantly lower volumetric percentage of the monoclinic phase (P < 0.001) than the GB and SA treatments. The SA group exhibited significantly higher flexural strength than the control (P = 0.02) and GB groups (P < 0.01). Furthermore, the Weibull analysis for the LS showed higher reliability for the flexural strength than other treatments.

Conclusion. Er,Cr:YSGG laser treatment, with the lowest extent of phase transformation and reliable flexural strength, can be a promising choice for surface treatment of zirconia.

Analysis of surface conditioning methods on core-veneer bond strength of CAD/CAM zirconia restorations

BACKGROUND

The increased strength of zirconia has resulted in its widespread application in clinical dentistry. Nevertheless, the fracture of veneering porcelains remains one of the key reasons of failure.

OBJECTIVE

The objective of this study was to compare and analyze the influence of surface conditioning methods on the core-veneer bond strength of zirconia restorations.

METHODS

Thirty specimens of zirconia core with sizes 10 × 5 × 5 mm were layered with porcelain of sizes 5 × 3 × 3 mm. On the basis of different surface conditioning methods, four groups were made: Group I: abrasion with airborne alumina particles of 110 μm size, Group II: sandblasting with silica coated alumina particles of 50 μm in size, Group III (modified group): alteration with a coating of zirconia powder prior to sintering, and Group IV (control group): metal core specimens. The shear force of all specimens was tested using a universal testing machine with a 0.5 mm/min crosshead speed. One-way analysis of variance (ANOVA) and Tukey's post hoc pair wise comparison (p= 0.05) were performed to analyze the shear bond strength. A scanning electron microscope was used to assess the fractured specimens.

RESULTS

A statistically significant difference was noted between the groups. The mean value of shear bond strength was 40.25 MPa for Group I, 41.93 MPa for Group II, 48.08 MPa for Group III and 47.01 MPa for Group IV.

CONCLUSIONS

The modified zirconia group and control group demonstrated a significantly higher mean bond strength than that of Group I, where airborne particle abrasion was used. The scanning electron microscope showed that cohesive fracture in the porcelain veneers was the main problem of failure in altered zirconia. The modified zirconia specimens in Group III demonstrated significantly improved values of shear bond strength.

Does veneering technique affect the bond strength of bilayer Y-TZP? A systematic review and meta-analysis

STATEMENT OF PROBLEM

Reasons for failures of bilayer yttria-stabilized tetragonal zirconia polycrystal (Y-TZP) restorations include the core-veneer interface bond strength. The influence of the veneering method on the bond strength of veneered Y-TZP is unclear.

PURPOSE

The purpose of this systematic review and meta-analysis was to evaluate the effect of the veneering method on the bond strength of bilayer Y-TZP.

MATERIAL AND METHODS

This review followed the Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) statement. Searches were performed on PubMed/MEDLINE, Web of Science (Core Collection), and Scopus for in vitro studies evaluating the effect of the veneering technique on the bond strength of bilayer Y-TZP. Statistical analyses were performed with random-effect models (α=.05).

RESULTS

From 619 identified studies, 140 were selected for full-text analysis and 16 were included. Manual searching yielded no additional articles. The meta-analyses comprised 15 studies, and 1 study was included only in the descriptive analysis. Meta-analyses compared the hand-layered method (control) with pressed, fused, and cemented veneering methods. The fused and cemented techniques were analyzed by using subgroups assessing the veneering ceramic type (predominantly glass-ceramics and particle-filled glass-ceramics). Similar bond strength results (P=.540) were found for pressed and hand-layered veneered Y-TZP specimens. Fused veneers achieved higher bond strength values (P<.001) than the hand-layered veneers on Y-TZP frameworks, irrespective of the veneering ceramic type (predominantly glass-ceramics: P=.002; particle-filled glass-ceramics: P<.001). Global and subgroup analyses indicated that lower core-veneer bond strength values (P<.001) were found for cemented in relation to hand-layered veneers.

CONCLUSIONS

Core-veneer interfacial adhesion was equivalent for pressed and hand-layered veneering techniques. Improved bond strength, regardless of the veneer ceramic material type, was achieved by the fused veneering method, which seems to be a promising choice for the veneering of Y-TZP. In contrast, the cemented method may be unsuitable for veneering Y-TZP structures because of its lower bond strength than the hand-layered veneering technique.

Flexural strength and Weibull characteristics of stereolithography additive manufactured versus milled zirconia

STATEMENT OF PROBLEM

Zirconia restorations can be processed by using stereolithography additive manufacturing (AM) technologies. However, whether additive manufactured zirconia could achieve flexural strength values comparable with those of milled zirconia is unclear.

PURPOSE

The purpose of this in vitro study was to compare the flexural strength and Weibull characteristics of milled and additive manufactured zirconia.

MATERIAL AND METHODS

A total of 40 zirconia bars (25×4×1.2 mm) were obtained by using 2 manufacturing procedures, subtractive (CNC group) (IPS e.max ZirCAD; Ivoclar Vivadent AG) and additive manufacturing (AM group) (3DMix ZrO₂; 3DCeram) technologies and assigned to 2 subgroups according to accelerating artificial aging procedures (mastication simulation): nonaged and aged (n=10). Flexural strength was measured in all specimens by using 3-point bend tests according to ISO/CD 6872.2 with a universal testing machine (Instron Model 8501; Instron Corp). Two-parameter Weibull distribution values, including the Weibull modulus, scale (m), and shape (0) were calculated. Flexural strength values were analyzed by using 2-way ANOVA and Student t statistical tests (α=.05).

RESULTS

The manufacturing procedure (P<.001), the mastication simulating aging procedure (P<.001), and the interaction between them (P<.001) significantly affected flexural strength values. The CNC group exhibited statistically higher flexural strength values than those in the AM group when the specimens were tested before performing an aging procedure (P<.001) and after mastication simulation (P<.001). Moreover, mastication simulation produced a significant reduction in flexural strength for both the CNC group (P<.039) and the AM group (P<.001).

CONCLUSIONS

The manufacturing process reported a significant effect on the flexural strength of the zirconia material tested. Mastication simulation as a means of accelerating artificial aging resulted in the significantly decreased flexural strength values of milled and additively manufactured zirconia material, with the Weibull moduli being significantly higher for the milled groups versus the milled specimens.

Effect of repeated laser surface treatments on shear bond strength between zirconia and veneering ceramic

STATEMENT OF PROBLEM

Delamination failure may occur between ceramic frameworks and veneering ceramics, shortening the lifetime of fixed dental prostheses in load-bearing areas.

PURPOSE

The purpose of this in vitro study was to compare the effect of different repeating CO₂ laser treatment methods and conventional approaches on the shear bond strength of zirconia frameworks and veneering ceramics.

MATERIAL AND METHODS

Zirconia disks (N=110) were prepared and divided into 5 groups: milling without surface treatment (group M), airborne-particle abrasion (group APA), single laser treatment (group LX1), 2 laser treatments (group LX2), and 3 laser treatments (group LX3). The specimens in the first 2 groups were treated before the framework was coated using the spraying technique. Specimens in the remaining groups were coated with veneering ceramic using the spraying process, and then subjected to laser treatment. Surface roughness and topography, interface properties, phase transformation, shear bond strength, and fracture modes were investigated. Outcomes were analyzed using a profilometer, a scanning electron microscope (SEM) equipped with energy dispersive spectroscopy (EDS), X-ray diffractometry (XRD), a stereomicroscope, and a universal testing machine for mechanical testing.

RESULTS

The XRD showed that phase transformation from tetragonal to monoclinic occurred after airborne-particle abrasion. This phenomenon was not observed in laser-treated specimens. Groups LX2 and LX3 had the highest surface roughness values, 1.18 ±0.23 μm and 1.21 ±0.22 μm, among all groups, and group LX3 had the highest shear bond strength values for unaged and aged conditions, 32.08 ±2.45 MPa and 31.43 ±2.07 MPa. The mixed-fracture mode was the most common type of fracture observed.

CONCLUSIONS

The results indicated that the shear bond strength between the zirconia framework and veneering ceramic was higher after laser surface treatments than after milling alone or after airborne-particle abrasion. Laser treatment methods, particularly LX2 and LX3, could be considered reliable approaches for zirconia surface treatment.

Effect of zirconia surface treatment on its wettability by liquid ceramics

STATEMENT OF PROBLEM

The wettability of the framework by liquid ceramics is important in ensuring a suitable bond between veneering ceramics and zirconia.

PURPOSE

The purpose of this in vitro study was to examine the dependence of the wetting angle on temperature to determine the transition temperature from nonwettable to wettable states and to calculate the values of the relative wetting forces of the milled surfaces.

MATERIAL AND METHODS

Fifty zirconia cylinders were divided into 5 groups (n=10) and subjected to the following treatments: milling, grinding, polishing, and airborne-particle abrasion with Al₂O₃ or SiC. After treatment, the specimens were rinsed, dried, and examined with respect to their wettability by liquid ceramics by using the automated Thermo-Wet test bench. The results were statistically analyzed by an ANOVA (α=.05).

RESULTS

The most rapid wettability was obtained through airborne-particle abrasion with Al₂O₃ at 930 °C. Additionally, the highest relative bond strength (with respect to the machined surface) was obtained with Al₂O₃ abrasion.

CONCLUSIONS

Because of variations in the wettability of the zirconia surface after different treatment methods, the firing temperature of the ceramic should also vary depending on the type of surface treatment applied. Thus, it is determined individually according to the chosen method.

Comparative Effectiveness of Multiple Laser Scanning and Conventional Techniques on Zirconia Shear Bond Strength

This study aimed to compare the impact of different laser scanning with that of conventional methods on zirconia surface treatment through evaluation of shear bond strength (SBS) values. One hundred and thirty-two sintered zirconia cubic-samples were prepared and randomly divided into six study groups: milling control (without surface treatment); grinding; sandblasting; and three-times, four-times, and five-times laser scanning groups. The treatment process for the first three groups was performed before the zirconia coating, while the last three groups were treated after zirconia coating with veneer slurry through a spraying technique. In the current study, the surface roughness Ra, contact angle measurement, phase transformation, topography and interfaces, SBS in unaged and aged conditions, and fracture mode patterns of zirconia cores were investigated. The results were analyzed using laser confocal scanning microscopy, drop analyzer, X-ray diffractometry (XRD), scanning electron microscope (SEM) equipped with energy dispersive spectroscopy (EDS), universal testing machine and stereomicroscope. The results indicated that three-times laser scanned specimens presented higher Ra values than the other studied groups. The minimum contact angle value was detected in the mentioned group, while the control group presented the highest value. The XRD showed phase transformation from tetragonal to monoclinic t–m following grinding and sandblasting. However, the laser scanned specimens and the control group preserved the structural integrity of the zirconia core, presenting the tetragonal phase only. The highest SBS values were recorded in specimens treated with three-times laser scanning in the unaged and aged conditions. A mixed fracture was a common fracture pattern among the studied groups. The results confirmed that SBS could be optimized through three-times laser scanning and it provided better adhesion between zirconia and the veneer ceramic material. Multiple scanning processes of more than three times are not recommended for zirconia surface treatment.

The Use of the Finite Elements Method (FEM) to Determine the Optimal Angle of Force Application in Relation to Grooves Notched into a Zirconia Coping with the Aim of Reducing Load on a Connection with Veneering Ceramic

Objective of Study

To investigate, using the FEM, the influence of different notching angles on a zirconium dioxide coping with the aim of establishing the optimal connection conditions with veneering ceramic.

Materials and Methods

To calculate the stresses in the connection between zirconia coping and veneering ceramic, a model comprising grooves cut perpendicular was adopted. Such a notch profile was used to design the shape and spacing of the grooves on an FEM model simulating a zirconium dioxide coping. For discretization purposes we used twenty-node solid BRICK elements featuring intermediate nodes with three degrees of freedom in each node. The model was divided into 117 745 finished elements and 439 131 nodes. The problem was solved with a GLU type contact. The same load F = 1N divided by the number of nodes on the external surface was applied to each node of the outer surface of the base. In subsequent computing variants the F load changed the orientation by angle α from 0° to 45° every 15°.

Results

The highest level of material strain occurs at angle α = 0°  σ_red  max =309 MPa and the lowest at angle α = 45°  σ_red  max =220 MPa. The highest positive stress pressure occurs at angle α = 0°  p_max=251 MPa, p_min=-354 MPa and the lowest at angle α = 15°, p_max=171 MPa, p_min=-186 MPa. In the case of tangential stresses on the coping-veneering ceramic connection, the highest values were noted at angle α = 15°  τ_max=44,4 MPa and the lowest at angle α = 45°  τ_max=32,7 MPa.

Conclusions

To reduce the load on the zirconia-veneering ceramic connection, the notches should be made at an angle of α = 45°.

Optical properties and flexural strength of translucent zirconia layered with high-translucent zirconia

This study investigated the optical properties and flexural strength of translucent TZP layered with high-translucent PSZ using resin cement of various shades. Zirconia specimens (translucent TZP; Zpex and high-translucent PSZ; ZpexSmile) were 13 mm in diameter, layered at thickness ratios of 0.3/0.7, 0.5/0.5, and 0.7/0.3 mm (ZpexSmile/Zpex), and then luted using resin cement of 3 shades. Monolithic specimens of both were used as controls. CIE L*a*b* color coordinates and translucency parameter (TP) were evaluated as optical properties. Biaxial flexural strength was also determined as a mechanical evaluation. The a* and b* values of layered specimens varied depending on the shade of cement. TP values were not affected by shade of cement and thickness ratio. The biaxial flexural strength was intermediate value between both monolithic specimens. The layering method of zirconia with various translucencies using resin cement of different shades can improve color expression while maintaining clinically sufficient flexural strength.

The impact of laser scanning on zirconia coating and shear bond strength using veneer ceramic material

Laser scanning is one of the methods that can be used for surface treatments of zirconia. Application of the laser to the surface of zirconia has diverse effects, depending on the type of laser. A carbon dioxide (CO₂) laser has high irradiation power and can alter the surface properties. This study investigated the surface coating of zirconia as a core material that subsequently coated with a veneering ceramic (v-c) material. This study compared laser scanning and conventional sintering processes. Various properties including surface topography, interface evaluation, phase transformation, elemental compositions, failure mode patterns, and contact angle were examined through X-ray diffractometry (XRD), scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) analyses. Results were confirmed that the bond strength between the v-c and the substrate recorded through laser scanning was higher than that determined through conventional sintering.

Effects of different surface treatments on the shear bond strength of veneering ceramic materials to zirconia

PURPOSE

To evaluate and compare the effect of different materials and techniques on the shear bond strength of veneering ceramic materials to zirconia.

MATERIALS AND METHODS

136 sintered zirconia cubes were prepared and randomly divided into four study groups according to corresponding methods of surface treatment and materials: GLN (grinding followed by laser scanning using Noritake Cerabien ZR), SLN (sandblasting followed by laser scanning using Noritake Cerabien ZR), GLV (grinding followed by laser scanning using VITA VM 9), and SLV (sandblasting followed by laser scanning using VITA VM 9). Spraying technique was performed to coat the core. Profilometer, SEM, XRD, EDS, universal testing machine, and stereomicroscope were used to record surface roughness Ra, surface morphology, phase transformation, elemental compositions, shear bond strength SBS values, and failure types, respectively. Specimens were investigated in unaged (not immersed in artificial saliva) and aged (stored in artificial saliva for a month) conditions to evaluate SBS values.

RESULTS

Grinding and GLN as first and second surface treatments provided satisfactory Ra values in both conditions (1.05 ± 0.24 µm, 1.30 ± 0.21 µm) compared to sandblasting and other groups (P<.05). The group GLN showed the highest SBS values in both conditions (30.97 ± 3.12 MPa, 29.09 ± 4.17 MPa), while group SLV recorded the lowest (23.96 ± 3.60 MPa, 22.95 ± 3.68 Mpa) (P<.05). Sandblasting showed phase transformation from t-m. Mixed failure type was the commonest among all groups.

CONCLUSION

GLN showed to be a reliable method which provided satisfactory bond strength between the veneer ceramic and zirconia. This method might preserve the integrity of fixed dental crowns.

The Use of the FEM to Identify the Optimal Groove Dimensions Ensuring the Least Stressed Connection between a Zirconia Coping and Veneering Ceramic

Background: To examine the influence of coping notches with varying groove widths and depths on the quality of the connection with ceramic. Methods: Ten rectangular sintered zirconia (3Y-TZP) samples were etched with a neodymium-yag laser Nd:YAG. Then, a profilometer was used to test the depths and spacing of the grooves. A notch profile was used to design the shapes and spacing of the grooves based on a finite element method (FEM) simulating zirconia. The following situations were simulated: an increase in groove width from 100% to 180% and depth from 40% and 80%; and a 40% depth and width. Results: An increase of 10% in the baseline width caused an insignificant reduction of the strain in the connection. A further increase in this dimension led to a 50% increase in strain with a 40% increase in width. An increase in the groove depth by 40% reduced the strain level by 13%, while an increase in the groove depth by 80% reduced the strain level by 22%. Simultaneous deepening and widening of the groove by 40% had no significant impact on the strain level. Conclusion: Maintaining the width of the groove bottom while increasing the depth offers fewer advantages than deepening and narrowing the groove bottom.

Evaluation of mold-enclosed shear bond strength between zirconia core and porcelain veneer

This study aimed to evaluate the mold-enclosed shear bond strength (ME-SBS) of zirconia to veneering porcelain with different surface treatments. Colored or uncolored zirconia coupons were either highly polished or airborne-particle abraded. The specimens were divided into groups with/without application of liner. Veneering porcelain was fired into an alumina ring mold on the zirconia coupons. The assembled specimens were subjected to the ME-SBS test. The mean ME-SBS for groups ranged from 7-10 MPa with no significant difference (p>0.05). A three-way ANOVA showed that coloring and surface roughening of the zirconia specimen had no significant influence on the ME-SBS value, but liner application exhibited a significant effect with a minor decrease in the MESBS (p=0.049). Surface treatments (coloring, airborne-particle abrasion, and liner application) were found to not cause a significant increase to the zirconia-porcelain bond strength. The application of zirconia liner had a slight negative influence on the ME-SBS results.

Effect of Air Abrasion on the Number of Particles Embedded in Zironia

Background: Determination of the number of abrasive particles embedded in the zirconia surface after variable parameters of treatment. Methods: One hundred thirty cylindrical disks made from zirconia were divided into 7 groups (n = 10): one control and six test groups treated by air abrasion using Al₂O₃ or SiC with grain sizes: 60, 110, 250 μm with a working pressure of 0.2 or 0.35 MPa. The SEM images were observed in BSE and BSE 3D. The chemical composition was determined by means of X-ray microanalysis with EDS. The surface was determined by quantitative metallography methods. Surfaces (%) depending on the particle type were compared using the Mann-Whitney test, depending on the pressure were compared using the Mann-Whitney test, and depending on the grain size were compared using the Kruskal-Wallis test as well as the Jonckheere-Terpstra trend test as well as the Dunn post-hoc testA probability. Value of p < 0.05 was deemed significant, while a p-value of p < 0.01 was regarded as highly significant. Results: After blasting aluminium and silicon particles were embedded in zirconia surface. When blasted with Al₂O₃, the average amount of embedded grain was higher, while in the case of SiC. Highly significant differences were observed in the surface share of the abrasive depending on the grain size. At a pressure of 0.20 MPa the quantity of embedded abrasive amounted to 6.63, and at the pressure of 0.35 MPa rose to 7.17. Most particles of abrasive material became embedded when sandblasting with grain size 60 μm grain. No significant difference was observed in the surface share of the abrasive depending on the pressure. Conclusion: The quantity of embedded abrasive depends on its type and grain size, and the pressure applied.

[Effect of different surface processes on the bond strength between zirconia framework and veneering ceramic]

OBJECTIVE

To compare the effect of different surface processes on bond strength and microscopic structure using a scanning electron microscope (SEM) and an energy distribution spectrum (EDS) at the bonding interface between zirconia framework and veneering ceramic.

METHODS

WIELAND zirconia core material was cut into 33 rectangular specimens and fired on into rectangular specimens (10 mm×5 mm×5 mm). The specimens were randomly divided into three groups (n=
11). The sandblasting group was sandblasted before firing. The sandblasting and liner coverage group was sandblasted before firing and then sintered with liner coverage after firing. The control group was not processed. All the veneering ceramics (5 mm×
5 mm×5 mm) were fired on into the zirconia substructure by slip-casting technique. One bilayered specimen in each group was prepared for SEM and EDS to examine the bonding conditions. The other specimens were measured for shear force using an electronic universal dynamometer. The data obtained were analyzed by using the statistical software SPSS 17.0.

RESULTS

The values of the shear bond strength test were (13.80±1.54) MPa for the control group, (18.06±0.59) MPa for the sandblasting group, and (21.04±1.23) MPa for the sandblasting and liner coverage group. Significant differences existed among the three groups (P<0.01).

CONCLUSIONS

Abrasion before firing significantly increases the shear bond strength of zirconia to veneering porcelain. The use of porcelain combined with liner increases the shear bond strength.

The effect of grinding and/or airborne-particle abrasion on the bond strength between zirconia and veneering porcelain: a systematic review

Objective: The aim of the study was to make an inventory of current literature on the bond strength between zirconia and veneering porcelain after surface treatment of zirconia by grinding with diamond bur and/or with airborne-particle abrasion.

Material and methods: The literature search for the present review was made following recommended guidelines using acknowledged methodology on how to do a systematic review. The electronic databases PubMed, Cochrane Library, and Science Direct were used in the present study.

Results: Twelve studies were selected. Test methods used in the original studies included shear bond strength (SBS) test, tensile bond strength test, and micro-tensile bond strength test. The majority of studies used SBS. Results showed a large variation within each surface treatment of zirconia, using different grain size, blasting time, and pressure.

Conclusions: Airborne-particle abrasion might improve the bond strength and can therefore be considered a feasible surface treatment for zirconia that is to be bonded. Grinding has been recommended as a surface treatment for zirconia to improve the bond strength; however, this recommendation cannot be verified. A standardized test method and surface treatment are required to be able to compare the results from different studies and draw further conclusions.

Influence of Veneering Fabrication Techniques and Gas-Phase Fluorination on Bond Strength between Zirconia and Veneering Ceramics

PURPOSE

Porcelain chipping has been one of the main problems of porcelain-fused-to-zirconia restorations. This study evaluates the bond strengths of layered, pressed, and adhesively bonded porcelain to yttria-stabilized zirconia substrates that have undergone traditional preparation or gas-phase fluorination.

MATERIALS AND METHODS

A three-point bending test was used to evaluate the bond strength of the porcelain and zirconia interface. Sixty-six specimens were prepared (n = 11) following ISO 9693 and loaded until failure using an Instron testing machine. One-half of the zirconia substrates received gas phase fluorination treatment before veneering application. Three porcelain veneering methods were evaluated: layered, pressed, and adhesively bonded porcelain. Bond strength results were interpreted using a two-way ANOVA and a Bonferroni multiple comparisons test. Statistical significance was set at α = 0.05.

RESULTS

ANOVA revealed a statistically significant effect of the veneering fabrication methods. No main effect was observed regarding the surface treatment to the zirconia. There was a significant effect related to the veneering method used to apply porcelain to zirconia. For untreated zirconia, layered porcelain had a significantly higher flexural strength compared to pressed or bonded, while pressed and bonded porcelains were not significantly different from one another. For zirconia specimens receiving fluorination treatment, both layered and pressed porcelains had significantly higher bond strengths than adhesively bonded porcelain. In addition, fluorinated pressed porcelain was not statistically different from the control layered or fluorinated layered porcelain.

CONCLUSION

The choice of veneering fabrication technique was critical when evaluating the zirconia to porcelain interfacial bond strength. Bonded porcelain to zirconia had a lower flexural strength than layered or pressed porcelain, regardless of zirconia surface treatment. In addition, fluorination had an effect on the bond strength of pressed porcelain.

Influence of proximal supportive design of zirconia framework on fracture load of veneering porcelain

The purpose of the present study is to examine the relationship between the supportive designs of proximal region of zirconia framework on the fracture load. The zirconia frameworks with four different supportive designs on the proximal region were fabricated and classified with their radiuses of curvature (R): R=0.5 mm, R=1.0 mm, R=1.5 mm, and R=2.0 mm. The zirconia frameworks were conditioned with sandblast and veneering porcelain was fired. Subsequently, fracture tests were performed at 3 different load points: right above the lowest point of the boundary between veneering porcelain and zirconia framework; 0.5 mm inside from right above point; and 0.5 mm outside from right above point. The fracture load increased with an increase in the radius of curvature of supportive design when loading was applied from above and inside. This suggested that supportive design influenced the fracture load.

Effect of surface treatments on the bond strength of veneering ceramic to zirconia

AIM

The purpose of this study was to evaluate the effect of different surface treatments on the bond strength of veneering ceramic to zirconia.

METHODS

Square (15 mm x 10 mm x 2 mm) zirconia specimens (n=18) received one of the following surface treatments: Group 1, sandblasting; Group 2, Clearfil ceramic primer application; Group 3, grinding; Group 4, alloy primer application; and Group 5, RelyX ceramic primer application. The zirconia core specimens were layered with a veneering porcelain (5 mm x 3 mm x 3 mm). Mean shear bond strength values (MPa) were calculated. Data were analyzed with one-way ANOVA and Tukey's post hoc pairwise comparisons (α=0.05). Fractured surfaces of the specimens were examined with scanning electron microscope (SEM).

RESULTS

This study showed that bond strengths of the metal primer-treated zirconia specimens (Group 4) were significantly higher than those of the other paired groups. The application of metal primer affected the specimens' failure mode. SEM analysis demonstrated that Group 4 had mainly cohesive fractures, while the other groups showed approximately equal levels of adhesive and mixed fracture types. The mean and SD values for shear bond strengths ranged from 8.90 ± 3.42 MPa (Group 2) to 19.74 ± 4.96 MPa (Group 4).

CONCLUSIONS

In conclusion, the application of a metal primer to a zirconia core increased the bond strength of veneering ceramics. The use of chemical agents to improve the strength of the zirconia core's bond to veneering ceramic may have more benefits than the use of mechanical pretreatments.

Wear performance of bovine tooth enamel against translucent tetragonal zirconia polycrystals after different surface treatments

The wear performances of bovine tooth enamel (BTE) against translucent tetragonal zirconia polycrystals (TZP) compared to that of feldspar porcelain and the influence of surface treatments of translucent TZP were investigated by the two-body wear test. Translucent TZP and feldspar porcelain were used as hemisphere abrader specimens with a radius of curvature of 5 mm; flat BTE surfaces were used as substrate specimens. The cross-sectional area of the worn surfaces of the substrates and the wear volume of the antagonist abraders were measured. Surface roughness, hardness and coefficient of friction as well as SEM observations and EPMA analyses were also performed to investigate the underlying mechanism of wear. The results suggested that BTE is less susceptible to wear when translucent TZP is used as the antagonist in contrast to the use of feldspar porcelain, and that surface treatment of the TZP abraders significantly influenced the wear of BTE substrates.

HRTEM observation of bonding interface between Ce-TZP/Al2O3 nanocomposite and porcelain

The surface of a ceria-stabilized tetragonal zirconia polycrystal (Ce-TZP/Al2O3) nanocomposite was sandblasted by alumina particles and veneered with feldspathic porcelain via a conventional condensation method. The part of each specimen containing the interface layer was sliced to ultrathin sections with an argon ion slicer, and these sliced sections were observed using high-resolution transmission electron microscopy (HRTEM). For both interfaces, Ce-TZP/porcelain and Al2O3/porcelain, no transition layers due to abrupt changes in atomic distributions were observed. Besides, the porcelain layers of both interfaces consisted of homogeneous amorphous phases. These results suggested that both Ce-TZP and Al2O3 could be directly bonded to porcelain by Van der Waals forces arising from the close contact between them.

Effect of intermediate ceramics and firing temperature on bond strength between tetragonal zirconia polycrystal and veneering ceramics

The purpose of the present study was to investigate the influence of the intermediate ceramics and firing temperature on bond strength between tetragonal zirconia polycrystal (TZP) and its intermediate ceramics. Two types of intermediate ceramics, defined as a ceramics placed between the TZP and its veneering ceramics, were used; one including high-strength lithium-disilicate (EP) or feldspathic liner porcelain (SB). The firing temperature of the intermediate ceramics was set at 930°C, 945°C or 960°C. Shear bond strength showed values of 35.8 MPa in SB and 54.9 MPa in EP at a firing temperature of 960°C. Electron probe microanalysis revealed that components of the intermediate ceramics remained on the TZP surface after debonding, indicating that fractures occurred in the intermediate ceramics near the TZP. These results indicate that the bond strength between and a TZP framework and its veneering ceramics could be improved by using a high-strength intermediate ceramics and a comparatively high firing temperature.