An insect-inspired asymmetric hinge in a double-layer membrane

Insect wings are deformable airfoils, in which deformations are mostly achieved by complicated interactions between their structural components. Due to the complexity of the wing design and technical challenges associated with testing the delicate wings, we know little about the properties of their components and how they determine wing response to flight forces. Here, we report an unusual structure from the hind-wing membrane of the beetle Pachnoda marginata. The structure, a transverse section of the claval flexion line, consists of two distinguishable layers: a bell-shaped upper layer and a straight lower layer. Our computational simulations showed that this is an effective one-way hinge, which is stiff in tension and upward bending but flexible in compression and downward bending. By systematically varying its design parameters in a computational model, we showed that the properties of the double-layer membrane hinge can be tuned over a wide range. This enabled us to develop a broad design space, which we later used for model selection. We used selected models in three distinct applications, which proved that the double-layer hinge represents a simple yet effective design strategy for controlling the mechanical response of structures using a single material and with no extra mass. The insect-inspired, one-way hinge is particularly useful for developing structures with asymmetric behavior, exhibiting different responses to the same load in two opposite directions. This multidisciplinary study not only advances our understanding of the biomechanics of complicated insect wings but also informs the design of easily tunable engineering hinges.

Mechanical Intelligence (MI): A Bioinspired Concept for Transforming Engineering Design

Despite significant scientific advances in the past decades, most structures around us are static and ironically outdated from a technological perspective. Static structures have limited efficiency and durability and typically perform only a single task. Adaptive structures, in contrast, adjust to different conditions, tasks, and functions. They not only offer multi-functionality but also enhanced efficiency and durability. Despite their obvious advantages over conventional structures, adaptive structures have only been limitedly used in everyday life applications. This is because adaptive structures often require sophisticated sensing, feedback, and controls, which make them costly, heavy, and complicated. To overcome this problem, here the concept of Mechanical Intelligence (MI) is introduced to promote the development of engineering systems that adapt to circumstances in a passive-automatic way. MI will offer a new paradigm for designing structural components with superior capabilities. As adaptability has been rewarded throughout evolution, nature provides one of the richest sources of inspiration for developing adaptive structures. MI explores nature-inspired mechanisms for automatic adaptability and translates them into a new generation of mechanically intelligent components. MI structures, presenting widely accessible bioinspired solutions for adaptability, will facilitate more inclusive and sustainable industrial development, reflective of Goal 9 of the 2030 Agenda for Sustainable Development.

Wing Coupling in Bees and Wasps: From the Underlying Science to Bioinspired Engineering

Wing-to-wing coupling mechanisms synchronize motions of insect wings and minimize their aerodynamic interference. Albeit they share the same function, their morphological traits appreciably vary across groups. Here the structure-material-function relationship of wing couplings of nine castes and species of Hymenoptera is investigated. It is shown that the springiness, robustness, and asymmetric behavior augment the functionality of the coupling by reducing stress concentrations and minimizing the impacts of excessive flight forces. A quantitative link is established between morphological variants of the coupling mechanisms and forces to which they are subjected. Inspired by the coupling mechanisms, a rotating-sliding mechanical joint that withstands tension and compression and can also be locked/unlocked is fabricated. This is the first biomimetic research of this type that integrates approaches from biology and engineering.

Triple Stiffness: A Bioinspired Strategy to Combine Load-Bearing, Durability, and Impact-Resistance

Structures with variable stiffness have received increasing attention in the fields of robotics, aerospace, structural, and biomedical engineering. This is because they not only adapt to applied loads, but can also combine mutually exclusive properties. Here inspired by insect wings, the concept of "triple stiffness" is introduced and applied to engineering systems that exhibit three distinct deformability regimes. By implementing "flexible joints," "mechanical stoppers," and "buckling zones," structures are engineered to be not only load-bearing and durable, but also impact-resistant. To practice the performance of the design concept in real-life applications, the developed structures are integrated into 3D printed airplane wing models that withstood collisions without failure. The concept developed here opens new avenues for the development of structural elements that are load-bearing, durable, and impact-resistant at the same time.

Biomechanical strategies underlying the durability of a wing-to-wing coupling mechanism

Insects thrived soon after they acquired the ability to fly. Beyond the reach of the non-flying competitors, flying insects colonized a wide variety of habitats. Although flight is an efficient way to disperse and escape predators, it is energetically costly. Hence, various strategies are served to enhance flight efficiency as much as possible. A striking example is the development of wing-to-wing coupling mechanisms in many neopterous insects to minimize the aerodynamic interference of fore and hind wings. However, it remains unclear how the seemingly delicate coupling mechanisms can withstand excessive mechanical stresses encountered during flight. Here we studied the complicated coupling mechanism of drone honey bees, which consists of a set of tiny hooks and a thickened membrane. We found that the durability of the coupling mechanism results from two complementary strategies. First, the angles at which hooks and membrane are coupled and uncoupled may be adjusted, so that the resulting stresses are minimized. Second, the out-of-plane structure, soft base and pronounced tip reduce the stress developed in the hooks, yet maintaining the coupling strength. We anticipate our study, which presents the first numerical model of insect wing coupling mechanisms, to be a starting point for the development of more sophisticated models in the future. Such models are particularly useful for comparative analysis of the influence of different morphological features on the functionality of complex coupling mechanisms. STATEMENT OF SIGNIFICANCE: Hamuli, or 'tiny hooks', is the Greek term for hook-like structures on the anterior margin of honey bee hind wings. By fitting into the fold posterior margin of fore wings, the hooks couple the two wings to each other. Despite their seemingly fragile structure, the hooks withstand substantial mechanical stresses. We show that the out-of-plane structure, soft base and pronounced tip are morphological features that enhance the durability of the hooks, without compromising their function.