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Guner G, Mehaj M, Seetharaman N, Elashri S, Yao HF, Clancy DJ, Bilgili E. Do Mixtures of Beads with Different Sizes Improve Wet Stirred Media Milling of Drug Suspensions? Pharmaceutics 2023; 15:2213. [PMID: 37765182 PMCID: PMC10535179 DOI: 10.3390/pharmaceutics15092213] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/03/2023] [Revised: 08/23/2023] [Accepted: 08/24/2023] [Indexed: 09/29/2023] Open
Abstract
The impacts of bead sizes and bead mixtures on breakage kinetics, the number of milling cycles applied to prevent overheating, and power consumption during the nanomilling of drug (griseofulvin) suspensions were investigated from both an experimental and theoretical perspective. Narrowly sized zirconia beads with nominal sizes of 100, 200, and 400 µm and their half-and-half binary mixtures were used at 3000 and 4000 rpm with two bead loadings of 0.35 and 0.50. Particle size evolution was measured during the 3 h milling experiments using laser diffraction. An nth-order breakage model was fitted to the experimental median particle size evolution, and various microhydrodynamic parameters were calculated. In general, the beads and their mixtures with smaller median sizes achieved faster breakage. While the microhydrodynamic model explained the impacts of process parameters, it was limited in describing bead mixtures. For additional test runs performed, the kinetics model augmented with a decision tree model using process parameters outperformed that augmented with an elastic-net regression model using the microhydrodynamic parameters. The evaluation of the process merit scores suggests that the use of bead mixtures did not lead to notable process improvement; 100 µm beads generally outperformed bead mixtures and coarser beads in terms of fast breakage, low power consumption and heat generation, and low intermittent milling cycles.
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Affiliation(s)
- Gulenay Guner
- Otto H. York Department of Chemical and Materials Engineering, New Jersey Institute of Technology, Newark, NJ 07102, USA
- Drug Product Development, GlaxoSmithKline, Collegeville, PA 19426, USA
| | - Mirsad Mehaj
- Otto H. York Department of Chemical and Materials Engineering, New Jersey Institute of Technology, Newark, NJ 07102, USA
| | - Natasha Seetharaman
- Otto H. York Department of Chemical and Materials Engineering, New Jersey Institute of Technology, Newark, NJ 07102, USA
| | - Sherif Elashri
- Otto H. York Department of Chemical and Materials Engineering, New Jersey Institute of Technology, Newark, NJ 07102, USA
| | - Helen F Yao
- Drug Product Development, GlaxoSmithKline, Collegeville, PA 19426, USA
| | - Donald J Clancy
- Drug Product Development, GlaxoSmithKline, Collegeville, PA 19426, USA
| | - Ecevit Bilgili
- Otto H. York Department of Chemical and Materials Engineering, New Jersey Institute of Technology, Newark, NJ 07102, USA
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Guner G, Amjad A, Berrios M, Kannan M, Bilgili E. Nanoseeded Desupersaturation and Dissolution Tests for Elucidating Supersaturation Maintenance in Amorphous Solid Dispersions. Pharmaceutics 2023; 15:pharmaceutics15020450. [PMID: 36839772 PMCID: PMC9964794 DOI: 10.3390/pharmaceutics15020450] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/05/2023] [Revised: 01/25/2023] [Accepted: 01/27/2023] [Indexed: 01/31/2023] Open
Abstract
The impact of residual drug crystals that are formed during the production and storage of amorphous solid dispersions (ASDs) has been studied using micron-sized seed crystals in solvent-shift (desupersaturation) and dissolution tests. This study examines the impacts of the seed size loading on the solution-mediated precipitation from griseofulvin ASDs. Nanoparticle crystals (nanoseeds) were used as a more realistic surrogate for residual crystals compared with conventional micron-sized seeds. ASDs of griseofulvin with Soluplus (Sol), Kollidon VA64 (VA64), and hydroxypropyl methyl cellulose (HPMC) were prepared by spray-drying. Nanoseeds produced by wet media milling were used in the dissolution and desupersaturation experiments. DLS, SEM, XRPD, and DSC were used for characterization. The results from the solvent-shift tests suggest that the drug nanoseeds led to a faster and higher extent of desupersaturation than the as-received micron-sized crystals and that the higher seed loading facilitated desupersaturation. Sol was the only effective nucleation inhibitor; the overall precipitation inhibition capability was ranked: Sol > HPMC > VA64. In the dissolution tests, only the Sol-based ASDs generated significant supersaturation, which decreased upon an increase in the nanoseed loading. This study has demonstrated the importance of using drug nanocrystals in lieu of conventional coarse crystals in desupersaturation and dissolution tests in ASD development.
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Affiliation(s)
| | | | | | | | - Ecevit Bilgili
- Correspondence: ; Tel.: +1-973-596-2998; Fax: +1-973-596-8436
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Yildirim H, Guven D, Aktepe O, Yilmaz F, Aktas B, Guner G, Dizdar O, Aksoy S, Erman M, Yalcin S, Kilickap S. 773P Differences between hyperprogressive disease and progressive disease in patients receiving immunotherapy. Ann Oncol 2022. [DOI: 10.1016/j.annonc.2022.07.899] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022] Open
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Guner G, Elashri S, Mehaj M, Seetharaman N, Yao HF, Clancy DJ, Bilgili E. An Enthalpy-Balance Model for Timewise Evolution of Temperature during Wet Stirred Media Milling of Drug Suspensions. Pharm Res 2022; 39:2065-2082. [PMID: 35915319 DOI: 10.1007/s11095-022-03346-3] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/27/2022] [Accepted: 07/14/2022] [Indexed: 11/30/2022]
Abstract
PURPOSE Nanosuspensions have been used for enhancing the bioavailability of poorly soluble drugs. This study explores the temperature evolution during their preparation in a wet stirred media mill using a coupled experimental-enthalpy balance approach. METHODS Milling was performed at three levels of stirrer speed, bead loading, and bead sizes. Temperatures were recorded over time, then simulated using an enthalpy balance model by fitting the fraction of power converted to heat ξ. Moreover, initial and final power, ξ, and temperature profiles at 5 different test runs were predicted by power-law (PL) and machine learning (ML) approaches. RESULTS Heat generation was higher at the higher stirrer speed and bead loading/size, which was explained by the higher power consumption. Despite its simplicity with a single fitting parameter ξ, the enthalpy balance model fitted the temperature evolution well with root mean squared error (RMSE) of 0.40-2.34°C. PL and ML approaches provided decent predictions of the temperature profiles in the test runs, with RMSE of 0.93-4.17 and 1.00-2.17°C, respectively. CONCLUSIONS We established the impact of milling parameters on heat generation-power and demonstrated the simulation-prediction capability of an enthalpy balance model when coupled to the PL-ML approaches.
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Affiliation(s)
- Gulenay Guner
- Otto H. York Department of Chemical and Materials Engineering, New Jersey Institute of Technology, Newark, NJ, USA
| | - Sherif Elashri
- Otto H. York Department of Chemical and Materials Engineering, New Jersey Institute of Technology, Newark, NJ, USA
| | - Mirsad Mehaj
- Otto H. York Department of Chemical and Materials Engineering, New Jersey Institute of Technology, Newark, NJ, USA
| | - Natasha Seetharaman
- Otto H. York Department of Chemical and Materials Engineering, New Jersey Institute of Technology, Newark, NJ, USA
| | - Helen F Yao
- GlaxoSmithKline, Drug Product Development, GlaxoSmithKline, Collegeville, PA, 19426, USA
| | - Donald J Clancy
- GlaxoSmithKline, Drug Product Development, GlaxoSmithKline, Collegeville, PA, 19426, USA
| | - Ecevit Bilgili
- Otto H. York Department of Chemical and Materials Engineering, New Jersey Institute of Technology, Newark, NJ, USA.
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Guner G, Seetharaman N, Elashri S, Mehaj M, Bilgili E. Analysis of heat generation during the production of drug nanosuspensions in a wet stirred media mill. Int J Pharm 2022; 624:122020. [PMID: 35842083 DOI: 10.1016/j.ijpharm.2022.122020] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/08/2022] [Revised: 07/08/2022] [Accepted: 07/10/2022] [Indexed: 11/29/2022]
Abstract
Although heat is generated during the wet stirred media milling of drug suspensions, leading to notable temperature rise, a comprehensive analysis of heat generation does not exist. Hence, we investigated the impact of stirrer speed, bead loading, and bead size at three levels on the evolution of suspension temperature at the mill outlet during the milling of fenofibrate. The particle sizes and viscosities of the milled suspensions and power were measured. Our results suggest that stirrer speed had the most significant impact on the temperature increase, followed by bead loading and bead size. Both the time when the temperature reached 22 °C and the temperature at 5 min of milling were strongly correlated with the power. Assessing the impacts of the process parameters on the temperature rise, cycle time, power, and median particle size holistically, an optimal milling process was identified: 3000 rpm with 50% loading of 200 or 400 µm beads. A power number correlation was established to calculate power at any milling condition which determines the heat generation rate. Overall, this study indicated the importance of developing a good understanding of heat generation during nanomilling for development of a robust milling process especially for thermally labile drugs.
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Affiliation(s)
- Gulenay Guner
- Otto H. York Department of Chemical and Materials Engineering, New Jersey Institute of Technology, Newark, NJ, United States
| | - Natasha Seetharaman
- Otto H. York Department of Chemical and Materials Engineering, New Jersey Institute of Technology, Newark, NJ, United States
| | - Sherif Elashri
- Otto H. York Department of Chemical and Materials Engineering, New Jersey Institute of Technology, Newark, NJ, United States
| | - Mirsad Mehaj
- Otto H. York Department of Chemical and Materials Engineering, New Jersey Institute of Technology, Newark, NJ, United States
| | - Ecevit Bilgili
- Otto H. York Department of Chemical and Materials Engineering, New Jersey Institute of Technology, Newark, NJ, United States.
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Azad M, Guner G, Afolabi A, Davé R, Bilgili E. Impact of solvents during wet stirred media milling of cross-linked biopolymer suspensions. ADV POWDER TECHNOL 2021. [DOI: 10.1016/j.apt.2021.10.007] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/08/2023]
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Guven D, Aktepe O, Aksun M, Sahin T, Kavgaci G, Ucgul E, Cakir I, Yildirim H, Guner G, Akin S, Kertmen N, Dizdar O, Aksoy S, Erman M, Yalcin S, Kilickap S. 38P The association between albumin-globulin ratio (AGR) and survival in patients treated with immune checkpoint inhibitors. Ann Oncol 2021. [DOI: 10.1016/j.annonc.2021.10.054] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/19/2022] Open
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Aktas B, Degirmenciler R, Durmaz C, Taban H, Guven D, Guner G, Yildirim H, Demir M, Kertmen N, Arık Z, Dizdar O, Aksoy S. 173P What to expect from NCCN BRCA testing criteria: A retrospective cohort analysis. Ann Oncol 2021. [DOI: 10.1016/j.annonc.2021.08.454] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022] Open
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Guven D, Aktepe O, Taban H, Aktas B, Guner G, Yildirim H, Sahin T, Aksun M, Dizdar O, Aksoy S, Erman M, Yalcin S, Kilickap S. 98P Low prognostic nutritional index is independently associated with poorer survival in patients receiving immune checkpoint inhibitors. Ann Oncol 2020. [DOI: 10.1016/j.annonc.2020.10.587] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022] Open
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Bilgili E, Guner G. Mechanistic Modeling of Wet Stirred Media Milling for Production of Drug Nanosuspensions. AAPS PharmSciTech 2020; 22:2. [PMID: 33222036 DOI: 10.1208/s12249-020-01876-w] [Citation(s) in RCA: 13] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [What about the content of this article? (0)] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/18/2020] [Accepted: 11/05/2020] [Indexed: 12/22/2022] Open
Abstract
Drug nanocrystals have been used for a wide range of drug delivery platforms in the pharmaceutical industry, especially for bioavailability enhancement of poorly water-soluble drugs. Wet stirred media milling (WSMM) is the most widely used process for producing dense, stable suspensions of drug nanoparticles, also referred to as nanosuspensions. Despite a plethora of review papers on the production and applications of drug nanosuspensions, modeling of WSMM has not been thoroughly covered in any review paper before. The aim of this review paper is to briefly expose the pharmaceutical scientists and engineers to various modeling approaches, mostly mechanistic, including computational fluid dynamics (CFD), discrete element method (DEM), population balance modeling (PBM), coupled methods, the stress intensity-number model (SI-SN model), and the microhydrodynamic (MHD) model with a main focus on the MHD model for studying the WSMM process. A total of 71 studies, 30 on drugs and 41 on other materials, were reviewed. Analysis of the pharmaceutics literature reveals that WSMM modeling is largely based on empirical, statistically based modeling approaches, and mechanistic modeling could help pharmaceutical engineers develop a fundamental process understanding. After a review of the salient features and various pros-cons of each modeling approach, recent advances in microhydrodynamic modeling and process insights gained therefrom were highlighted. The SI-SN and MHD models were analyzed and critiqued objectively. Finally, the review points out potential research directions such as more mechanistic and accurate CFD-DEM-PBM simulations and the coupling of the MHD-PBM models with the CFD.
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Guven D, Aktepe O, Berk Z, Guner G, Taban H, Aktas B, Duran Z, Akin S, Arik Z, Kertmen N, Kilickap S, Turker A, Dizdar O. Embedded outpatient palliative care service within the oncology clinic: Preliminary experience in Hacettepe Oncology Hospital. Ann Oncol 2019. [DOI: 10.1093/annonc/mdz261.017] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/13/2022] Open
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Aksoy S, Degirmenciler R, Aktas B, Guven D, Aktepe O, Guner G, Taban H, Kertmen N, Arik Z, Dizdar O. Clinicopathologic features of BRCA mutated breast cancer patients: Hacettepe experience. Ann Oncol 2019. [DOI: 10.1093/annonc/mdz242.011] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/14/2022] Open
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Kizilarslanoglu M, Varan H, Kilic M, Kara O, Arik G, Sumer F, Guner G, Kuyumcu M, Yesil Y, Yavuz B, Halil M, Cankurtaran M. P-465: The relationship between physical frailty and cognitive decline. Eur Geriatr Med 2015. [DOI: 10.1016/s1878-7649(15)30589-1] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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Pala H, Okyay R, Acar B, Dogan E, Altun Z, Guner G. Endoglin levels in serum and peritoneal fluid from women with and without endometriosis. Fertil Steril 2008. [DOI: 10.1016/j.fertnstert.2008.07.242] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/21/2022]
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Baskin Y, Baskin H, Guner G, Tuzun E, Oto O. The inversely proportional relation between nitric oxide and lipid peroxidation in atherosclerotic plaque formation in human. Int J Cardiol 2003; 91:53-7. [PMID: 12957729 DOI: 10.1016/s0167-5273(02)00596-x] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Indexed: 01/22/2023]
Abstract
It is known that in the presence of oxygen radicals, anti-atherogenic nitric oxide is converted into pro-atherogenic products, which increase lipid peroxidation. In this study, plaque-free atherosclerotic tissues (n=26), atherosclerotic plaques (n=26) and fetal tissues (n=2; as control) were evaluated. High nitrite, but low malondialdehyde, levels in non-atherosclerotic tissues may show the protective role of nitric oxide from atherosclerosis. In plaque-developed tissues nitrite levels were three times, and lipid peroxidation levels were 10 times, higher than non-plaque developed tissues. In the atherosclerotic plaque forming process, the role of nitric oxide can be discovered according to the lipid peroxidation of tissues. In conclusion, the results of this study show an inversely proportional relation between pro- and anti-atherogenic effects of nitric oxide in the pathogenesis of atherosclerotic vascular diseases.
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Affiliation(s)
- Y Baskin
- Regional Institute of Hygiene, Ministry of Health, Izmir, Turkey
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Koseoglu MH, Turan T, Aybek Z, Saydam O, Demirkan N, Guner G. Structural changes in testicular tissue of experimentally varicocele induced rats. Biochem Soc Trans 1998; 26:S381. [PMID: 10047895 DOI: 10.1042/bst026s381] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
Affiliation(s)
- M H Koseoglu
- Dept. of Biochemistry, School of Medicine, Denizli, Turkey
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Aybek Z, Koseoglu MH, Aslan D, Duzcan E, Saydam N, Guner G. Role of lipid peroxidation in the testicular damage in experimentally varicocele induced rats. Biochem Soc Trans 1998; 26:S220. [PMID: 9765939 DOI: 10.1042/bst026s220] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
Affiliation(s)
- Z Aybek
- Dept. of Urology, School of Medicine, Pamukkale University, Denizli, Turkey
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Kuşçu B, Akkoçlu A, Eralp G, Uçan E, Akpinar O, Guner G. The value of lipid parameters in the differential diagnosis of pleural effusions. Lung Cancer 1993. [DOI: 10.1016/0169-5002(93)90631-7] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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