Nebulization and In Vitro Upper Airway Deposition of Liposomal Carrier Systems

Liposomal carrier systems have emerged as a promising technology for pulmonary drug delivery. This study focuses on two selected liposomal systems, namely, dipalmitoylphosphatidylcholine stabilized by phosphatidic acid and cholesterol (DPPC-PA-Chol) and dipalmitoylphosphatidylcholine stabilized by polyethylene glycol and cholesterol (DPPC-PEG-Chol). First, the research investigates the stability of these liposomal systems during the atomization process using different kinds of nebulizers (air-jet, vibrating mesh, and ultrasonic). The study further explores the aerodynamic particle size distribution of the aerosol generated by the nebulizers. The nebulizer that demonstrated optimal stability and particle size was selected for more detailed investigation, including Andersen cascade impactor measurements, an assessment of the influence of flow rate and breathing profiles on aerosol particle size, and an in vitro deposition study on a realistic replica of the upper airways. The most suitable combination of a nebulizer and liposomal system was DPPC-PA-Chol nebulized by a Pari LC Sprint Star in terms of stability and particle size. The influence of the inspiration flow rate on the particle size was not very strong but was not negligible either (decrease of Dv50 by 1.34 μm with the flow rate increase from 8 to 60 L/min). A similar effect was observed for realistic transient inhalation. According to the in vitro deposition measurement, approximately 90% and 70% of the aerosol penetrated downstream of the trachea using the stationary flow rate and the realistic breathing profile, respectively. These data provide an image of the potential applicability of liposomal carrier systems for nebulizer therapy. Regional lung drug deposition is patient-specific; therefore, deposition results might vary for different airway geometries. However, deposition measurement with realistic boundary conditions (airway geometry, breathing profile) brings a more realistic image of the drug delivery by the selected technology. Our results show how much data from cascade impactor testing or estimates from the fine fraction concept differ from those of a more realistic case.

A dispersion of a droplet flow on crossing wires in an air counterflow

Liquid dispersion on a wire mesh is a phenomenon that is utilized in many industrial applications, such as rotating packed beds. It is a very simple method of liquid atomization without a need for complex nozzles. This research focuses on an elementary case of a liquid dispersion on a crossing of two wires. Experiments were carried out in a wind tunnel to elucidate the influence of counterflow air velocity on a liquid sheet and droplets. High-speed camera was used to capture the impact of droplets on the crossing. Images were then processed using MATLAB® addon PIVlab. The effect of the input parameters, including a liquid flow rate in the range of 3.8 to 12 kg/h and air flow velocity varying from 0 to 9 m/s on the angle and velocity of dispersed droplets downstream of the crossing, was investigated. Finally, a qualitative description of the dispersion was evaluated. Results show that with an increasing liquid flow rate, the droplets dispersed in a wider angle. On the other hand, the influence of the air counterflow is significant only for low liquid flow rates. The atomization rate, determined by the number of small droplets, was better for higher liquid flow rates.

Counter flow atomizer: Effect of the area ratio of the outlet orifice and the inlet air canal

The need to reduce the energy demand of processes also creates pressure to make atomizers more efficient. A promising development path could be counterflow atomizers (CFA). An atomizer, or synonymously a nozzle, is a device that turns a liquid into a spray. The CFA is a twin-fluid type of atomizer because both the liquid and the atomizing gas are fed into it. Initial results suggest that CFA is capable of the same quality of atomization but using half the air mass flow rate compared to conventional twin-fluids atomizers when operated at identical inlet pressure. This means half the energy requirements with the same efficiency. This atomizer also shows a great promise in the atomization of highly viscous substances such as waste-based fuels and biomass oils. In CFA, the air expands twice; first, at the discharge from the air inlet canal into the mixing tube, and second, at the discharge from the atomizer to the surrounding atmosphere. Therefore, one of the main control parameters is the area ratio of the exit orifice and the air inlet canal. This study experimentally investigates the effect of this ratio on the spray quality for two different CFA atomizers using Phase Doppler Anemometry (PDA), which provides the velocity and size of individual droplet in the spray. The atomizers were operated at the air inlet pressure of 100 and 200 kPa and gas-to-liquid mass (GLR) ratios of 5, 10 and 20%. The effect of the double expansion can be well observed in the pressure differences between the air inlet and the pressure inside the mixing tube. The length of the air counterflow insert had a significant effect on the atomizer performance. For the shorter counterflow channel, a minimal effect on flow was observed; this atomizer behaved like a conventional twin-fluid atomizer and all expansions occurred downstream of the exit orifice. The longer counterflow canal changed the internal expansion ratios, larger droplets, wider spray and higher discharge coefficients (Cd) were obtained.

Selection of model liquid with refractive index matching for visualization of internal flow in a scaled atomizer model

A scaled transparent modular model of pressure-swirl (PS) atomizer was prepared from cast PMMA (Poly(methyl methacrylate), Perspex™, Plexiglas™) with the aim to achieve a better understanding of internal flow and subsequent spray formation. Because of use of high-speed imaging and Laser Doppler Anemometry (LDA) the working liquid had to be selected with respect of a refractive index matching (RIM) with the atomizer material. The liquid should be colourless and chemically non-aggressive to the model material with suitable viscosity to achieve the Reynolds number of the internal flow of the original atomizer. Froude number should be high enough to neglect the influence of gravity on the flow. An extensive search for transparent liquids and materials of enlarged models was made with a focus on RIM in performed experiments. Several liquids were chosen, and their chemical effect on PMMA was tested. Despite the successful tests that proved the liquid suit the case, the model material was damaged and the tests proved to be insufficient. For this reason, the tests were modified to better involve the stress of the bolted model. It turned out that a force effect (bolt in the thread, pre-stressed bolt connection) on the material has a significant influence on the acceleration of the chemical effect. The internal flow was examined using a high-speed camera with several liquids.