Foam extrusion of PP-based wood plastic composites with chemical blowing agents and the Celuka technique

Wood plastic composites have gained relevance in recent years as an alternative to wood boards. However, because the cavities in wood fibres are compressed by high processing pressure during the extrusion of wood plastic composites, the product densities show a range of up to 1.5 g/cm3 depending on wood content and base material. Particularly in large-sized products, this may be disadvantageous for processors and end users. Foaming of the plastic matrix is a promising approach to reduce the density of wood plastic composites products. This article discusses the foam extrusion of PP-based wood plastic composites with chemical blowing agents in combination with the Celuka technique. Integral wood plastic composites foam with a rigid and plain outer layer was produced using a parallel, counter rotating twin screw extruder. The profiles obtained were analysed with respect to foam structure and mechanical properties. It was possible to achieve a density reduction of up to 0.7 g/cm3 in the foamed wood plastic composites profiles. Furthermore, we demonstrate that wood fibre length and type of chemical blowing agent have a strong effect on the resulting foam morphology.

Terahertz plastic compound lenses

We present terahertz (THz) lenses made of highly refracting polymeric compounds which provide a better focusing performance and an increased functionality in comparison to conventional THz lenses. Using mixtures consisting of polypropylene (PP) and alumina as well as PP and zinc sulfide allows a significant increase of the refractive index while simultaneously keeping a low extinction and dispersion. With these new material combinations, lenses with an increased focusing capability are realized. This is evaluated by focal plane measurements using a fiber coupled THz time-domain spectrometer.