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Hosny M, Mubarak MF, El-Sheshtawy HS, Hosny R. Break oily water emulsion during petroleum enhancing production processes using green approach for the synthesis of SnCuO@FeO nanocomposite from microorganisms. Sci Rep 2024; 14:8406. [PMID: 38600150 PMCID: PMC11006871 DOI: 10.1038/s41598-024-56495-3] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/26/2023] [Accepted: 03/07/2024] [Indexed: 04/12/2024] Open
Abstract
The aim of this work was to synthesize a green nanoparticle SnCuO@FeO nanocomposite core-shell to break oily water emulsions during petroleum-enhancing production processes as an alternative to chemical and physical processes. In this study, eight bacterial isolates (MHB1-MHB8) have been isolated from tree leaves, giant reeds, and soil samples. The investigation involved testing bacterial isolates for their ability to make FeO nanoparticles and choosing the best producers. The selected isolate (MHB5) was identified by amplification and sequencing of the 16S rRNA gene as Bacillus paramycoides strain OQ878685. MHB5 produced the FeO nanoparticles with the smallest particle size (78.7 nm) using DLS. XRD, FTIR, and TEM were used to characterize the biosynthesized nanoparticles. The jar experiment used SnCuO@FeO with different ratios of Sn to CuO (1:1, 2:1, and 3:1) to study the effect of oil concentration, retention time, and temperature. The most effective performance was observed with a 1:1 ratio of Sn to CuO, achieving an 85% separation efficiency at a concentration of 5 mg/L, for a duration of 5 min, and at a temperature of 373 K. Analysis using kinetic models indicates that the adsorption process can be accurately described by both the pseudo-first-order and pseudo-second-order models. This suggests that the adsorption mechanism likely involves a combination of film diffusion and intraparticle diffusion. Regarding the adsorption isotherm, the Langmuir model provides a strong fit for the data, while the D-R model indicates that physical interactions primarily govern the adsorption mechanism. Thermodynamic analysis reveals a ∆H value of 18.62 kJ/mol, indicating an exothermic adsorption process. This suggests that the adsorption is a favorable process, as energy is released during the process. Finally, the synthesized green SnCuO@FeO nanocomposite has potential for use in advanced applications in the oil and gas industry to help the industry meet regulatory compliance, lower operation costs, reduce environmental impact, and enhance production efficiency.
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Affiliation(s)
- M Hosny
- Processes Development Department, Egyptian Petroleum Research Institute (EPRI), Nasr City, 11727, Cairo, Egypt
| | - Mahmoud F Mubarak
- Petroleum Applications Department, Egyptian Petroleum Research Institute (EPRI), Nasr City, 11727, Cairo, Egypt.
| | - H S El-Sheshtawy
- Processes Development Department, Egyptian Petroleum Research Institute (EPRI), Nasr City, 11727, Cairo, Egypt.
| | - R Hosny
- Production Department, Egyptian Petroleum Research Institute (EPRI), Nasr City, 11727, Cairo, Egypt
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Salem HM, Mubarak MF, Abdelrahman AA, Hosny R. Correction: Synthesis of novel solid scale inhibitors based on silver tungstate loaded KIT-6 for scale removal from produced water: static and modeling evaluation. Dalton Trans 2023; 52:17041. [PMID: 37947357 DOI: 10.1039/d3dt90192k] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/12/2023]
Abstract
Correction for 'Synthesis of novel solid scale inhibitors based on silver tungstate loaded KIT-6 for scale removal from produced water: static and modeling evaluation' by Heba M. Salem, et al., Dalton Trans., 2023, https://doi.org/10.1039/d3dt02594b.
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Affiliation(s)
- Heba M Salem
- Refining Division, Catalysis Department, Egyptian Petroleum Research Institute (EPRI), 1 Ahmed El-Zomor St., Nasr City, Cairo, 11727, Egypt.
| | - Mahmoud F Mubarak
- Petroleum Applications Department, Egyptian Petroleum Research Institute (EPRI), 1 Ahmed El-Zomor St., Nasr City, Cairo, 11727, Egypt
| | - Asmaa A Abdelrahman
- Refining Division, Catalysis Department, Egyptian Petroleum Research Institute (EPRI), 1 Ahmed El-Zomor St., Nasr City, Cairo, 11727, Egypt.
| | - R Hosny
- Production Department, Egyptian Petroleum Research Institute (EPRI), 1 Ahmed El-Zomor St., Nasr City, Cairo, 11727, Egypt.
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Salem HM, Mubarak MF, Abdelrahman AA, Hosny R. Synthesis of novel solid scale inhibitors based on silver tungstate loaded KIT-6 for scale removal from produced water: static and modeling evaluation. Dalton Trans 2023; 52:16043-16060. [PMID: 37850485 DOI: 10.1039/d3dt02594b] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/19/2023]
Abstract
Oilfield scaling is a major problem in the oil and gas industry. Scaling issues cost the industry millions of dollars in damage and lost production every year as scaling is one of the main causes of global production decline. In this study, solid scale inhibitors based on silver tungstate loaded KIT-6 were synthesized and evaluated using a static scale inhibition test. The synthesized materials were characterized using wide and low XRD, N2 adsorption-desorption, TGA, and FTIR, SEM, and XPS analyses. Small-angle XRD patterns showed that KIT-6 had 3D-mesopore diffraction peaks with a cubic Ia3d space group. Wide-angle XRD patterns of silver tungstate loaded KIT-6 confirmed the crystallinity. The prepared catalysts are characterized by higher surface areas (394-918 m2 g-1), large pore volumes (0.63-0.98 cm3 g-1), narrow pore size distributions (5.3 nm), and high thermal stability up to 1000 °C. The results of this study demonstrate that the inhibition efficiency of the scale inhibitor increases and that of the calcite scale inhibitor decreases with increasing pH (2 to 8). This proposes that the scale inhibitor is more effective under alkaline conditions. An inhibition efficiency of 99% on calcium carbonate can be achieved at an optimal dosage of 7.5 ppm at 55 °C, indicating that the scale inhibitor exhibits a relatively good inhibition performance on calcium carbonate. The use of these materials can potentially lead to more efficient and cost-effective solutions for scale inhibition in various industrial processes.
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Affiliation(s)
- Heba M Salem
- Refining Division, Catalysis Department, Egyptian Petroleum Research Institute (EPRI), 1 Ahmed El-Zomor St., Nasr City, Cairo, 11727, Egypt.
| | - Mahmoud F Mubarak
- Petroleum Applications Department, Egyptian Petroleum Research Institute (EPRI), 1 Ahmed El-Zomor St., Nasr City, Cairo, 11727, Egypt
| | - Asmaa A Abdelrahman
- Refining Division, Catalysis Department, Egyptian Petroleum Research Institute (EPRI), 1 Ahmed El-Zomor St., Nasr City, Cairo, 11727, Egypt.
| | - R Hosny
- Production Department, Egyptian Petroleum Research Institute (EPRI), 1 Ahmed El-Zomor St., Nasr City, Cairo, 11727, Egypt.
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El-Saeed RA, Hosny R, Mubarak MF, Abdou MM, Shoueir KR. An innovative SiO2-pyrazole nanocomposite for Zn (II) and Cr (III) ions effective adsorption andanti-sulfate-reducing bacteria from the produced oilfield water. ARAB J CHEM 2022. [DOI: 10.1016/j.arabjc.2022.103949] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022] Open
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Fathy M, Hosny R, Keshawy M, Gaffer A. Green synthesis of graphene oxide from oil palm leaves as novel adsorbent for removal of Cu(II) ions from synthetic wastewater. ACTA ACUST UNITED AC 2019. [DOI: 10.1007/s41127-019-00025-w] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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El-Sayed M, Ramzi M, Hosny R, Fathy M, Abdel Moghny T. Breakthrough curves of oil adsorption on novel amorphous carbon thin film. Water Sci Technol 2016; 73:2361-2369. [PMID: 27191556 DOI: 10.2166/wst.2016.072] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/05/2023]
Abstract
A novel amorphous carbon thin film (ACTF) was prepared by hydrolyzing wood sawdust and delignificating the residue to obtain cellulose mass that was subjected to react with cobalt silicate nanoparticle as a catalyst under the influence of sudden concentrated sulfuric acid addition at 23 °C. The novel ACTF was obtained in the form of thin films like graphene sheets having winding surface. The prepared ACTF was characterized by Fourier-transform infrared spectrometer, transmission electron microscope (TEM), and Brunauer-Emmett-Teller (BET). The adsorption capacity of ACTF to remove oil from synthetic produced water was evaluated using the incorporation of Thomas and Yoon-Nelson models. The performance study is described through the breakthrough curves concept under relevant operating conditions such as column bed heights (3.8, 5 and 11 mm) and flow rate (0.5, 1 and 1.5 mL.min(-1)). It was found that the oil uptake mechanism is favoring higher bed height. Also, the highest bed capacity of 700 mg oil/g ACTF was achieved at 5 mm bed height, and 0.5 mL.min(-1) flow rate. The results of breakthrough curve for oil adsorption was best described using the Yoon-Nelson model. Finally, the results illustrate that ACTF could be utilized effectively for oil removal from synthetic produced water in a fixed-bed column system.
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Affiliation(s)
- M El-Sayed
- Analysis and Evaluation Department, Egyptian Petroleum Research Institute (EPRI), 1 Ahmed El-Zomer, Nasr City, Box. No. 11727, Cairo, Egypt
| | - M Ramzi
- Production Department, Egyptian Petroleum Research Institute (EPRI), 1 Ahmed El-Zomer, Nasr City, Box. No. 11727, Cairo, Egypt E-mail:
| | - R Hosny
- Production Department, Egyptian Petroleum Research Institute (EPRI), 1 Ahmed El-Zomer, Nasr City, Box. No. 11727, Cairo, Egypt E-mail:
| | - M Fathy
- Applications Department, Egyptian Petroleum Research Institute (EPRI), 1 Ahmed El-Zomer, Nasr City, Box. No. 11727, Cairo, Egypt
| | - Th Abdel Moghny
- Applications Department, Egyptian Petroleum Research Institute (EPRI), 1 Ahmed El-Zomer, Nasr City, Box. No. 11727, Cairo, Egypt
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Hosny R, Desouky SEM, Ramzi M, Abdel-Moghny T, El-Dars FMS, Farag AB. Estimation of the Scale Deposits Near Wellbore via Software in the Presence of Inhibitors. J DISPER SCI TECHNOL 2009. [DOI: 10.1080/01932690802498658] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/21/2022]
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