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Long J, Zhao X, Liang F, Zeng Y, Liu N, Sun Y, Xi Y. An innovative lab-scale production for a novel therapeutic DNA vaccine candidate against rheumatoid arthritis. J Biol Eng 2024; 18:19. [PMID: 38414057 PMCID: PMC10898022 DOI: 10.1186/s13036-024-00411-w] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/09/2023] [Accepted: 02/05/2024] [Indexed: 02/29/2024] Open
Abstract
BACKGROUND Recent therapeutic-plasmid DNA vaccine strategies for rheumatoid arthritis (RA) have significantly improved. Our pcDNA-CCOL2A1 vaccine is the most prominent and the first antigen-specific tolerising DNA vaccine with potent therapeutic and prophylactic effects compared with methotrexate (MTX), the current "gold standard" treatment for collagen-induced arthritis (CIA). This study developed a highly efficient, cost-effective, and easy-to-operate system for the lab-scale production of endotoxin-free supercoiled plasmids with high quality and high yield. Based on optimised fermentation culture, we obtained a high yield of pcDNA-CCOL2A1 vaccine by PEG/MgCl2 precipitation and TRION-114. We then established a method for quality control of the pcDNA-CCOL2A1 vaccine. Collagen-induced arthritis (CIA) model rats were subjected to intramuscular injection of the pcDNA-CCOL2A1 vaccine (300 μg/kg) to test its biological activity. RESULTS An average yield of 11.81 ± 1.03 mg purified supercoiled plasmid was obtained from 1 L of fermentation broth at 670.6 ± 57.42 mg/L, which was significantly higher than that obtained using anion exchange column chromatography and a commercial purification kit. Our supercoiled plasmid had high purity, biological activity, and yield, conforming to the international guidelines for DNA vaccines. CONCLUSION The proposed innovative downstream process for the pcDNA-CCOL2A1 vaccine can not only provide a large-scale high-quality supercoiled plasmid DNA for preclinical research but also facilitate further pilot-scale and even industrial-scale production of pcDNA-CCOL2A1 vaccine.
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Affiliation(s)
- Juan Long
- National Key Laboratory of Blood Science, Senior Department of Hematology, Fifth Medical Center of Chinese PLA General Hospital, No. 8, Dongda Ave, Fengtai District, Beijing, 100071, China
| | - Xiao Zhao
- National Key Laboratory of Blood Science, Senior Department of Hematology, Fifth Medical Center of Chinese PLA General Hospital, No. 8, Dongda Ave, Fengtai District, Beijing, 100071, China
| | - Fei Liang
- National Key Laboratory of Blood Science, Senior Department of Hematology, Fifth Medical Center of Chinese PLA General Hospital, No. 8, Dongda Ave, Fengtai District, Beijing, 100071, China
| | - Yang Zeng
- National Key Laboratory of Blood Science, Senior Department of Hematology, Fifth Medical Center of Chinese PLA General Hospital, No. 8, Dongda Ave, Fengtai District, Beijing, 100071, China
| | - Nan Liu
- National Key Laboratory of Blood Science, Senior Department of Hematology, Fifth Medical Center of Chinese PLA General Hospital, No. 8, Dongda Ave, Fengtai District, Beijing, 100071, China
| | - Yuying Sun
- National Key Laboratory of Blood Science, Senior Department of Hematology, Fifth Medical Center of Chinese PLA General Hospital, No. 8, Dongda Ave, Fengtai District, Beijing, 100071, China.
| | - Yongzhi Xi
- National Key Laboratory of Blood Science, Senior Department of Hematology, Fifth Medical Center of Chinese PLA General Hospital, No. 8, Dongda Ave, Fengtai District, Beijing, 100071, China.
- Forregen (Beijing) Bioscience-Technology Development Centre Co., Ltd, Qingquan Villa Yili of Beijing Fragrant Hill, Haidian District, Beijing, 100093, China.
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