Corrosion Resistance and Mechanical Properties of Cr-Rich 316 Stainless Steel Coatings Fabricated by the TIG Process Using Flux-Cored Wires

Arc welded 316 stainless steel coatings with flux-cored wires are very promising for marine service environments due to their low cost, high efficiency, and satisfactory performance, while they suffers from Cr dilution during the preparation process. Herein, based on the consideration of increasing the Cr content and ensuring the same value of the Cr/Ni equivalence ratio (Creq/Nieq), 316-modified flux-cored wires, 316F (19Cr-12Ni-3Mo) and 316G (22Cr-14Ni-3Mo), were designed under the guidance of a Schaeffler diagram for the improvement of the electrochemical and mechanical properties of 316 stainless steel coatings. The designed flux-cored wires were welded into a three-layer cladding by the tungsten inert gas welding (TIG) process, and the microstructure, corrosion resistance, and mechanical properties of the claddings were investigated. The results showed that 316F and 316G consist of γ-Fe (austenite) and a small portion of δ-Fe (ferrite) as the Creq/Nieq is approximately 1.5. However, due to the higher value of the equivalent Cr content (ECC), 316G has an additional intermetallic phase (σ), which precipitates as a strengthening phase at grain boundaries, significantly increasing the tensile and yield strength of 316G but reducing its plasticity. In addition, the corrosion current density (icorr) and pitting potential (Eb) for 316G are 0.20447 μA·cm-2 and 0.634 V, respectively, while the values for 316F are 0.32117 μA·cm-2 and 0.603 V, respectively, indicating that 316G has better anti-corrosion performance.

Role of Cr Element in Highly Dense Passivation of Fe-Based Amorphous Alloy

The effect of the Cr element on the corrosion behavior of as-spun Fe72-xCrxB19.2Si4.8Nb4 ribbons with x = 0, 7.2, 21.6, and 36 in 3.5% NaCl solution were investigated in this work. The results show that the glass formability of the alloys can be increased as Cr content (cCr) is added up to 21.6 at.%. When cCr reaches 36 at.%, some nanocrystals appear in the as-spun ribbon. With increasing cCr content, the corrosion resistances of as-spun Fe-based ribbons are continually improved as well as their hardness properties; during the polarization test, their passive film shows an increase first and then a decrease, with the highest pitting potential as cCr = 7.2 at.%, which is confirmed by an XPS test. The dense passivation film, composed of Cr2O3 and [CrOx(OH)3-2x, nH2O], can reduce the number of corrosion pits on the sample surface due to chloride corrosion and possibly be deteriorated by the overdosed CrFeB phase. This work can help us to design and prepare the highly corrosion-resistant Fe-based alloys.