and its biomineralization on the corrosion of X65 steel in offshore oilfield produced water

The issue of material failure attributed to microbiologically influenced corrosion (MIC) is escalating in seriousness. Microorganisms not only facilitate corrosion but certain beneficial microorganisms also impede its occurrence. This study explored the impact of marine B. velezensis on the corrosion behavior of X65 steel in simulated offshore oilfield produced water. B. velezensis exhibited rapid growth in the initial stages, and the organic acid metabolites were found to promote corrosion. Subsequently, there was an increase in cross-linked "networked" biofilms products, a significant rise in the prismatic shape of corrosion products, and a tendency for continuous development in the middle and late stages. The organic/inorganic mineralized film layer formed on the surface remained consistently complete. Metabolic products of amino acid corrosion inhibitors were also observed to be adsorbed into the film. B. velezensis altered the kinetics of the X65 steel cathodic reaction, resulting in a deceleration of the electrochemical reaction rate. The mineralization induced by B. velezensis effectively slowed down the corrosion rate of X65 steel.

Exploring nature's filters: Peat-mineral mix for low and high-strength oilfield produced water reclamation

Nature-based solutions are encouraged for treating oilfield produced water from oil and gas extraction, a crucial undertaking that aligns with the Canadian oil sands industry's ambitious goal of zero waste, and the globally recognized Sustainable Development Goals (SDGs) pertaining to water conservation and ecosystem preservation. This study explored the use of peat-mineral mix (PMM), a leftover of inevitable oil sands mining, for treating low and high-strength wastewaters during biofiltration, which contained large molecular weight (44.3 kDa), which include alcohols, aliphatics, aromatics, and ketones, and can impart high toxicity to both fauna and flora (MicroTox: 99 %). The breakthrough curve indicated an effective initial adsorption phase driven by advection within the column dynamics. For complete organics removal and mechanistic insights, the wastewater was re-circulated in a continuous mode for up to 42 days. Here, we found that chemical oxygen demand was reduced from ∼85,000 mg/L to ∼965 mg/L). Kinetics investigations along with physicochemical characterization of PMM and wastewater suggested that chemisorption and anaerobic digestion contributed to the overall removal of contaminants. Chemisorption, led by hydrogen bonding and hydrophobic interactions, was the dominant mechanism, with a limited contribution from physical adsorption (surface area: 2.85 m2/g). The microbial community within the PMM bed was rich/diverse (Shannon > 6.0; Chao1 > 600), with ∼ 50 % unclassified phylotypes representing 'microbial dark matter'. High electric conductivity (332.1 μS cm-1) of PMM and the presence of Geobacter, syntrophs, and Methanosaeta suggest that direct interspecies electron transfer was likely occurring during anaerobic digestion. Both low and high-strength wastewaters showed effective removal of dissolved organics (e.g., naphthenic acids, acid extractable fraction, oil and grease content), nutrients, and potentially toxic metals. The successful use of PMM in treating oilfield produced water offers promising avenues for embracing nature-based remediation solutions at oil refining sites.

Third-order calibration applied to process surfactant-modulated excitation-emission matrix four-way fluorescence data for the direct determination of four polycyclic aromatic hydrocarbons in oilfield produced water

Fluorescence spectroscopy is a powerful tool to determine polycyclic aromatic hydrocarbons (PAHs) owing to the strong endogenous fluorescence of these compounds. However, the presence of unknown interferences and overlapped spectra hinders the accurate determination of PAHs in oilfield produced water. Moreover, surfactants frequently coexist in oilfield produced water and will seriously affect the fluorescence signals of PAHs. Herein, a new methodology applying third-order calibration to process four-way (4D) fluorescence data was proposed to solve these problems and achieve accurate determination of pyrene, fluorene, phenanthrene, and fluoranthene as an example in oilfield produced water. The methodology is based on excitation-emission matrix fluorescence modulated by different concentrations of sodium dodecyl benzene sulfonate (SDBS) in the analyzed samples. The 4D fluorescence data were processed by third-order calibration methods including four-way parallel factor analysis (4-PARAFAC) and alternating weighted residue constraint quadrilinear decomposition (AWRCQLD), and the results were compared with those of second-order calibration methods. It was proved that third-order calibration was capable of accurately identifying and quantifying PAHs together with SDBS in oilfield produced water, which has better quantitative results and figures of merit compared to second-order calibration. This study provided a new approach to generating 4D fluorescence data and opened up an avenue for the accurate determination of PAHs in complex oilfield produced water with surfactants.

Role of Pseudomonas fluorescens FSYZ01 on the corrosion behavior of Q235B carbon steel in oilfield produced water

The corrosion behavior of Q235B carbon steel is investigated in water, LB medium, and oilfield produced water adding Pseudomonas fluorescens FSYZ01. After immersion at 30 °C for 13 days, the weight loss of carbon steel with this strain decreased by 32.23%, 54.07%, and 78.34%, respectively. X-ray diffraction (XRD) results show that P. fluorescens FSYZ01 inhibited conversion of iron oxides by hindering oxygen from approaching metal surface. Fourier transform infrared (FT-IR) and X-ray photoelectron spectrometer (XPS) results show that specific functional groups and bonds reacted with Fe(II/III) to form a dense and stable chelate-oxide protective layer, thereby inhibiting corrosion. Pyrolysis gas chromatography-mass spectrometer (Py-GCMS) results demonstrate the bacteria degraded C₁₂ to C₂₀ alkanes in oil. The inhibitory mechanism of crude oil-degrading bacteria P. fluorescens FSYZ01 on the carbon steel corrosion was proposed, so as to slow corrosion of oilfield produced water system pipeline and prolong its service life, helping to comprehend the microbial corrosion in the actual environment.

Boron removal from synthetic brines and oilfield produced waters using aluminum electrocoagulation

High boron (B) levels in oil and gas produced waters prevent its beneficial reuse as irrigation water without proper treatment. Aluminum (Al) electrocoagulation (EC) is a promising technology for B removal, but further research and development is needed to optimize EC for use in removing B from produced waters. To this end, B removal by adsorption onto insoluble aluminum hydroxide solids, generated by EC in simulated brines (up to 50,000 mg/L NaCl) and real oilfield produced waters, was studied. B removal during EC was greater than when aluminum hydroxide solids formed by EC were subsequently exposed to B containing solutions. Working parameters affecting B removal during the EC process, including current, total dissolved solid (TDS), temperature, pH, scale-forming cations and organic matter, were investigated to explore ways to achieve higher B removal. Boron removal increased with increased current loading and time, and with the concomitant increased Al solids concentration. However, too high a current loading limited B removal because of a change in the structure of the aluminum hydroxide solids. Higher TDS decreased B removal slightly, but lower TDS concentrations limited the use of higher current loadings. Temperature increased during EC treatment, particularly at higher current loadings, and this inhibited B removal due to an accelerated aggregation of amorphous Al solids into larger, denser, and presumably more crystalline particles. The best B removal occurred at pH 8, corresponding to a slightly positive zeta potential for aluminum hydroxide and a small but significant fraction of negatively charged B species. Scale-forming cations such as Ba²⁺ and Sr²⁺ had no obvious effect on the EC process. The presence of high concentrations of Mg²⁺ and Ca²⁺ resulted in low bulk pH values during the EC process and greater formation of solid products, but B removal did not decrease during a pH-controlled (pH = 8) EC process with these divalent cations present. Two produced water samples collected from oilfields in Kansas, US were treated using EC for 1 h, resulting in up to ~70 % B removal from solution with a current loading of 6.67 A/L, and up to 78 % with 13.33 A/L.

Review of oilfield produced water treatment technologies

Produced water is the wastewater formed when water is brought from subsurface reservoirs during oil or gas extraction. Currently, produced water is mainly treated using conventional trains that contain adsorbates, membrane filters, phase separators and cyclones. This paper reviewed the detailed characteristics of oilfield-produced water and the assessment of multiple technologies at primary, secondary, and tertiary treatments stages. The effectiveness of the treatment technology from the production of waste, energy requirements, usage of chemicals and the treatment effect of contaminants has been discussed. Then a qualitative assessment was presented in terms of energy requirements, robustness, flexibility, waste generation, modularity, and mobility, which has become critical to the development and application prospects of any technology.

Oilfield-produced water treatment using conventional and membrane-based technologies for beneficial reuse: A critical review

Oilfield produced water (OPW) is one of the most important by-products, resulting from oil and gas exploration. The water contains a complex mixture of organic and inorganic compounds such as grease, dissolved salt, heavy metals as well as dissolved and dispersed oils, which can be toxic to the environment and public health. This article critically reviews the complex properties of OPW and various technologies for its treatment. They include the physico-chemical treatment process, biological treatment process, and physical treatment process. Their technological strengths and bottlenecks as well as strategies to mitigate their bottlenecks are elaborated. A particular focus is placed on membrane technologies. Finally, further research direction, challenges, and perspectives of treatment technologies for OPW are discussed. It is conclusively evident from 262 published studies (1965-2021) that no single treatment method is highly effective for OPW treatment as a stand-alone process however, conventional membrane-based technologies are frequently used for the treatment of OPW with the ultrafiltration (UF) process being the most used for oil rejection form OPW and oily waste water. After membrane treatment, treated effluents of the OPW could be reused for irrigation, habitant and wildlife watering, microalgae production, and livestock watering. Overall, this implies that target pollutants in the OPW samples could be removed efficiently for subsequent use, despite its complex properties. In general, it is however important to note that feed quality, desired quality of effluent, cost-effectiveness, simplicity of process are key determinants in choosing the most suitable treatment process for OPW treatment.

Performance and microbial community analysis of a bio-contact oxidation reactor during the treatment of low-COD and high-salinity oilfield produced water

The multistage bio-contact oxidation reactor (BCOR) is a widely used biological strategy to treat wastewater, however, little is known about the performance and microbial community information of BCOR during the treatment of low-COD and high-salinity oilfield produced water. In this study, the performance of a multistage BCOR in treating produced water was investigated. The result suggested the BCOR could efficiently remove COD, BOD₅, NH₄⁺-N, and oil pollutants. Besides, high-throughput sequencing analysis revealed that oil content was the main variable in shaping the community structure. The highest total relative abundance of potential pollutants degraders in first BCOR stage suggested significant role of this stage in pollutants removal. In addition, the correlation analysis disclosed the key functional genera during the degradation process, including Rhodobacter, Citreibacter, and Roseovarius. Moreover, network analysis revealed that the microbial taxa within same module had strong ecological linkages and specific functions.

The impact of using low-saline oilfield produced water for irrigation on water and soil quality in California

The consecutive occurrence of drought and reduction in natural water availability over the past several decades requires searching for alternative water sources for the agriculture sector in California. One alternative source to supplement natural waters is oilfield produced water (OPW) generated from oilfields adjacent to agricultural areas. For over 25 years, OPW has been blended with surface water and used for irrigation in the Cawelo Water District of Kern County, as permitted by California Water Board policy. This study aims to evaluate the potential environmental impact, soil quality, and crop health risks of this policy. We examined a large spectrum of salts, metals, radionuclides (²²⁶Ra and ²²⁸Ra), and dissolved organic carbon (DOC) in OPW, blended OPW used for irrigation, groundwater, and soils irrigated by the three different water sources. We found that all studied water quality parameters in the blended OPW were below current California irrigation quality guidelines. Yet, soils irrigated by blended OPW showed higher salts and boron relative to soils irrigated by groundwater, implying long-term salts and boron accumulation. We did not, however, find systematic differences in ²²⁶Ra and ²²⁸Ra activities and DOC in soils irrigated by blended or unblended OPW relative to groundwater-irrigated soils. Based on a comparison of measured parameters, we conclude that the blended low-saline OPW used in the Cawelo Water District of California is of comparable quality to the local groundwater in the region. Nonetheless, the salt and boron soil accumulation can pose long-term risks to soil sodification, groundwater salinization, and plant health; as such, the use of low-saline OPW for irrigation use in California will require continual blending with fresh water and planting of boron-tolerant crops to avoid boron toxicity.

Photocatalytic degradation of oilfield produced water using graphitic carbon nitride embedded in electrospun polyacrylonitrile nanofibers

Separation and purification of oilfield produced water (OPW) is a major environmental challenge due to the co-production of the OPW during petroleum exploration and production operations. Effective capture of oil contaminant and its in-situ photodegradation is one of the promising methods to purify the OPW. Based on the photocatalytic capability of graphitic carbon nitride (GCN) which was recently rediscovered, photodegradation capability of GCN for OPW was investigated in this study. GCN was synthesized by calcination of urea and further exfoliated into nanosheets. The GCNs were incorporated into polyacrylonitrile nanofibers using electrospinning, which gave a liquid-permeable self-supporting photocatalytic nanofiber mat that can be handled by hand. The photocatalytic nanofiber demonstrated 85.4% degradation of OPW under visible light irradiation, and improved the degradation to 96.6% under UV light. Effective photodegradation of the photocatalytic nanofiber for OPW originates from synergetic effects of oil adsorption by PAN nanofibers and oil photodegradation by GCNs. This study provides an insight for industrial application on purification of OPW through photocatalytic degradation under solar irradiation.