A novel integrated industrial-scale biological reactor for odor control in a sewage sludge composting facility: Performance, pollutant transformation, and bioaerosol emission mechanism

In order to remove multiple pollutants in the sewage sludge (SS) composting facility, a novel integrated industrial-scale biological reactor based on biological trickling filtration and fungal biological filtration (BTF-FBF) was developed. This study examined bioaerosol emission, odour removal, pollutant transformation mechanism, and project investment. At an inlet flow rate of 7200 m³/h, the average removal efficiencies of hydrogen sulfide (H₂S), ammonia (NH₃), and volatile organic compounds (VOCs) during the steady stage were 97.2 %, 98.9 %, and 92.2 %. The BTF-FBF separates microbial phases (bacteria and fungi) of different modules. BTF removed most hydrophilic compounds, while FBF removed hydrophobic ones. Moreover, the reactor could effectively remove pathogens or opportunistic pathogens bioaerosols, such as Escherichia coli (61.9%), Salmonella sp. (85%), and Aspergillus fumigatus (82.1%). The pollutant transformation mechanism of BTF-FBF was proposed. BTF-FBF annualized costs were 324,783 CNY/year at 15 years. In conclusion, BTF-FBF provides new insights into composting facility bioaerosol, odour, and pathogen emission control.

Mechanism of sulfur-oxidizing inoculants and nitrate on regulating sulfur functional genes and bacterial community at the thermophilic compost stage

The emission of H₂S odors predominantly occurred at the thermophilic phase of composting, which could cause odorous gas pollution and reduce the fertilizer value of composting products. And sulfur-oxidizing bacteria (SOB) possess oxidative capacities for inorganic sulfur compounds with nitrate applied as electron acceptors. Therefore, this study aimed to assess the effectiveness of combined additives (SOB inoculants and nitrate) on the bacterial community diversity, sulfur-oxidizing gene abundances, and metabolic function prediction at the thermophilic stage of sewage sludge composting. The highest sulfate contents were increased by 1.02-1.34 folds, and the abundances of the sulfur-oxidizing genes (sqr, pdo, sox, and sor) were also enhanced by adding the combined additives. Network patterns revealed a strengthened interaction of inoculants and sulfur functional genes. Microbial functional pathways predicted higher metabolic levels of carbohydrate and amino acid metabolisms with the addition of combined additives, and the predicted relative abundances of sulfur metabolism and nitrogen metabolism were increased by 19.3 ± 2.5% and 24.7 ± 4.1%, respectively. Heatmap analysis showed that the SOB might have a competitive advantage over the indigenous denitrifying bacteria in using nitrate for biochemical reactions. Correlation analyses suggested that sulfur-oxidizing efficacy could be indirectly affected by the environmental parameters through changing the structure of bacterial community. These findings provide new insights toward an optimized inoculation strategy of using SOB and nitrate to enhance sulfur preservation and modulate the bacterial communities at the thermophilic phase of sewage sludge composting.

Evaluation of bacterial agent/nitrate coupling on enhancing sulfur conversion and bacterial community succession during aerobic composting

This study evaluated the coupling effects of sodium nitrate (SN) and sulfur-oxidizing bacterial agent (BA) on oxidizing reduced-state sulfur and altering the bacteria community in SN, BA, and SN + BA treatments, respectively. Results revealed that bacterial inoculation prolonged the thermophilic period, facilitated organics degradation and compost humification. Compared to the control group, SN + BA treatment reduced the cumulative H₂S emissions and sulfur loss rate by 55.1 % and 15.7 %, respectively, and the nitrate reduction (used as electron donors) efficiency was enhanced by 7.8 % during the first week of composting. Bacterial inoculation altered the diversities and structure of the bacterial community by increasing the relative abundances of thermotolerant bacteria. Correlation analyses showed that the dominant phyla involved in nitrate-based sulfur-oxidizing reactions could be Firmicutes and Synergistota. These findings suggested the application viability of SN and BA to regulate the sulfur biotransformation and bacterial community in composting.

Insights into influences of sucrose amendment on nitrification and denitrification in sewage sludge composting

Sucrose amendment could promote ammonia assimilation and reduce nitrogen loss in sewage sludge (SS) composting, but the effects of sucrose amendment on nitrification and denitrification are still unknown that were firstly researched in present paper. Result showed that sucrose amendment reduced 33.0% of N₂O emission by changing the physicochemical indexes, nitrogen forms, related bacteria and functional genes. In the sucrose treatment, the higher nitrifying bacteria community, amoA and nxrA genes abundance were, the lower hao, narG、nirS、nirK and norB genes abundance were. Based on the correlation analysis, the number of nitrifying bacteria was significantly positively correlated with NO₃^- and nxrA abundance, indicating that sucrose amendment promoted the growth of nitrifying bacteria, the contents of NO₃^- and the activity of nitrite oxidation. Moreover, contents of NO₂^- were positively correlated with N₂O emission, narG, nirS and norB abundance, indicating that denitrification was the main path of N₂O generated.

Assessment of bacterial and fungal communities in a full-scale thermophilic sewage sludge composting pile under a semipermeable cover

Bacterial and fungal communities in a full-scale composting pile were investigated, with sewage sludge and a vegetal bulking agent as starting materials. Bacillales and Actinomycetales were predominant throughout the process, showing significant abundance. Ascomycota was the predominant fungal phylum during the thermophilic phase, with a shift to Basidiomycota at the end of the process. The bulking material was the principal contributor to both communities by the end of the process, with a signal above 50%. The presence of genera, such as Pedomicrobium, Ureibacillus and Tepidimicrobium at the end of the process, and Chaetomium and Arthrographis in the maturation phase, showed an inverse correlation with indicators of organic matter stabilisation. A semipermeable cover was an effective technology for excluding pathogens. These results indicate that changes in the microbial population and their interrelation with operational variables could represent a useful tool for monitoring composting processes.

Sewage sludge composting under semi-permeable film at full-scale: Evaluation of odour emissions and relationships between microbiological activities and physico-chemical variables

In the present study, physico-chemical characteristics, heavy metals content, odour emissions, microbial enumeration and enzymatic activities were analysed during industrial scale composting of sewage sludge partially pre-treated to evaluate the effect of a combined system of semi-permeable film and aeration on these parameters. The results related to physico-chemical parameters showed a decrease in total organic carbon (TOC), organic matter (OM), total carbon (TC) along the process. Volatile solids (VS) were also reduced, reaching 36% at 120 days, which is above the limit according to the current legislation. Similarly, metal content was found to be an important variable in the evolution of enzymatic activity, while lead (Pb), zinc (Zn), and nickel (Ni) were the most influential. Moreover, heavy metals were found below the limit of type B compost quality or European class 2 at the end of the process, which is suitable for agriculture soil. The odorous impact generated during the hydrolytic stage was reduced to an average value of 4 ou_E/s. This suggests that, covered stage with the semi-permeable film, could be a viable solution to mitigate odour emissions. The highest temperature was reached at 10 days and it was favoured by semi-permeable film. Temperature promoted the presence of thermophilic bacteria and fungi and indicated an early biodegradation process mediated by microorganisms. Statistical analyses revealed a high correlation of physico-chemical variables with microbial activity. Thus, samples from the first 14 days were highly correlated with enzymatic activities such as β-glucosidase (Ac-βGlu), protease (Ac-Pr), and dehydrogenase (Ac-De), which have usually been involved in the hydrolysis of organic matter.

Effects of benzo [a] pyrene (BaP) on the composting and microbial community of sewage sludge

Benzo [a] pyrene (BaP), the most ubiquitous polycyclic aromatic hydrocarbons (PAHs) found in sludge, can impact the composting processes of sewage sludge as well as the quality of compost produced. In the present study, we investigated the effects of BaP at various concentrations on physicochemical characteristics, heavy metal passivation, and microbial community during the composting processes. The removal efficiency of BaP at 5 and 20 mg kg^-1 after composting was 51.1% and 74.2%, respectively. In comparison with the control, the content of residual Cu, Pb, Cr and Ni in 5 mg kg^-1 BaP contained system declined dramatically on the second day of composting, while such content in 20 mg kg^-1 BaP system significantly decreased on the 8th day. Regardless of the presence of BaP in the sludge, composting process had a positive passivation effect on Cu, Pb, Cr and Ni. A stronger inhibitory effect of BaP at higher concentration was observed on microorganism, which reduced microbial abundance and species in the composting, and influenced microbial diversity. Besides, microbial communities in BaP-containing composting would improve the transformation of silicates and minerals, increase the concentration of humus and extend the passivation time of heavy metals. As these results verified, composting process could remove BaP from the sludge effectively, and BaP had a significant impact on heavy metal passivation and abundance and composition of microbial community during the composting process.

Sewage sludge composting in a two-stage system: carbon and nitrogen transformations and potential ecological risk assessment

The study examined how aeration rate (AR) in bioreactor (1.0 and 0.5l/min kg dm) at low C/N ratio (ca. 15-16) affected kinetics of organic matter (OM) removal, i.e. rate constant of OM removal (k) and maximum degradation of OM (A) and nitrogen evolution during sewage sludge composting. Moreover, potential ecological risk (Er) based on metal (Cd, Cr, Cu, Hg, Ni, Pb, Zn) content was evaluated. The process involved a two-stage system (bioreactor and windrow). In the bioreactor, at higher AR, k and A equaled 0.34 d(-1) and 101.9 g/kg dm, respectively; at lower AR k was 0.38 d(-1), however A 1.4-fold lower. Interestingly, in the windrow, k was much higher (0.086 d(-1)) for the biomass subjected to a lower AR, compared to 0.026 d(-1) at higher AR. Moreover, although at lower AR, k in the windrow was 4.4-fold lower than in the bioreactor, A was 1.15-fold higher. Total N content in mature compost was on the level 23.51-22.35 g/kg dm and metal concentration showed low ecological risk (Er < 16).