Large areal capacity all-in-one lithium-ion battery based on boron-doped silicon/carbon hybrid anode material and cellulose framework

Si, featuring ultra-large theoretical specific capacity, is a very promising alternative to graphite for Li-ion batteries (LIBs). However, Si suffers from intrinsic low electrical conductivity and structural instability upon lithiation, thereby severely deteriorating its electrochemical performance. To address these issues, B-doping into Si, N-doped carbon coating layer, and carbon nanotube conductive network are combined in this work. The obtained Si/C hybrid anode material can be "grown" onto the Cu foil without using any binder and delivers large specific capacity (2328 mAh g^-1 at 0.2 A g^-1), great rate capability (1296.8 mAh g^-1 at 4 A g^-1), and good cyclability (76.7% capacity retention over 500 cycles). Besides, a cellulose separator derived from cotton is found to be superior to traditional polypropylene separator. By using cellulose as both the separator host and the mechanical skeleton of two electrodes, a flexible all-in-one paper-like LIB is assembled via a facile layer-by-layer filtration method. In this all-in-one LIB, all the components are integrated together with robust interfaces. This LIB is able to offer commercial-level areal capacity of 3.47 mAh cm^-2 (corresponding to 12.73 mWh cm^-2 and 318.3 mWh cm^-3) and good cycling stability even under bending. This study offers a new route for optimizing Si-based anode materials and constructing flexible energy storage devices with a large areal capacity.

Scalable Synthesis of Pore-Rich Si/C@C Core-Shell-Structured Microspheres for Practical Long-Life Lithium-Ion Battery Anodes

Silicon/carbon (Si/C) composites have rightfully earned the attention as anode candidates for high-energy-density lithium-ion batteries (LIBs) owing to their advantageous capacity and superior cycling stability, yet their practical application remains a significant challenge. In this study, we report the large-scale synthesis of an intriguing micro/nanostructured pore-rich Si/C microsphere consisting of Si nanoparticles tightly immobilized onto a micron-sized cross-linked C matrix that is coated by a thin C layer (denoted P-Si/C@C) using a low-cost spray-drying approach and a chemical vapor deposition process with inorganic salts as pore-forming agents. The as-obtained P-Si/C@C composite has high porosity that provides sufficient inner voids to alleviate the huge volume expansion of Si. The outer smooth and robust C shells strengthen the stability of the entire structure and the solid-electrolyte interphase. Si nanoparticles embedded in a microsized cross-linked C matrix show excellent electrical conductivity and superior structural stability. By virtue of structural advantages, the as-fabricated P-Si/C@C anode displays a high initial Coulombic efficiency of 89.8%, a high reversible capacity of 1269.6 mAh g^-1 at 100 mA g^-1, and excellent cycle performance with a capacity of 708.6 mAh g^-1 and 87.1% capacity retention after 820 cycles at 1000 mA g^-1, outperforming the reported results of Si/C composite anodes. Furthermore, a low electrode swelling of 18.1% at a high areal capacity of 3.8 mAh cm^-2 can be obtained. When assembled into a practical 3.2 Ah cylindrical cell, extraordinary long cycling life with a capacity retention of 81.4% even after 1200 cycles at 1C (3.2 A) and excellent rate performance are achieved, indicating significant advantages for long-life power batteries in electric vehicles.

Interface Engineering of Silicon and Carbon by Forming a Graded Protective Sheath for High-Capacity and Long-Durable Lithium-Ion Batteries

Silicon is one of the most promising anode materials for lithium-ion batteries, whereas its low electronic conductivity and huge volumetric expansion upon lithiation strongly influence its prospective applications. Herein, we develop a facile method to introduce a graded protective sheath onto the surface of Si nanoparticles by utilizing lignin as the carbon source and Ni(NO₃)₂ as the auxiliary agent. Interestingly, the protective sheath is composed of NiSi₂, SiC, and C from the interior to the exterior, thereby guaranteeing excellent compatibility between the neighboring components. Thanks to this unique coating layer, the obtained nanocomposite delivers a large reversible specific capacity (1586.3 mAh g^-1 at 0.2 A g^-1), excellent rate capability (879.4 mAh g^-1 at 5 A g^-1), and superior cyclability (88.2% capacity retention after 500 cycles at 1 A g^-1). Such great performances are found to derive from a slight volumetric expansion, high Li⁺ ion diffusion coefficients, good interface stability, and fast electrochemical kinetics. These properties are obviously superior to those of their counterparts, benefiting from the interface engineering. This study offers new insights into constructing high-capacity and long-durable electrode materials for energy storage.

Titanium Monoxide-Stabilized Silicon Nanoparticles with a Litchi-like Structure as an Advanced Anode for Li-ion Batteries

Silicon (Si) has been considered as the most potential anode material for next-generation high-energy density lithium-ion batteries (LIBs) because of its extremely high theoretical capacity. However, the performance deterioration caused by volume change and low electrical conductivity of active Si particles greatly limit its commercial use. Here, we designed a nonstoichiometric TiO_x-coated Si anode with a litchi-like structure, in which Si-Ti and Si-O dual bonds are expected to form between the Si core and TiO_x shell. This unique structure plays a major role in preventing the volume expansion and improving the electrical conductivity of the Si anode. The as-prepared TiO_x-coated Si anode could exhibit excellent cycling stability after 1000 cycles at 1000 mA g^-1 with a relatively small capacity decay rate of ∼0.04% per cycle, which can be comparable to most of the modified Si anodes in references. This strategy of surface regulating on the Si anode could be extended to other electrodes with large volume expansion during cycling in LIBs for achieving competitive electrochemical properties.