Effect of cementation, cement type and vent holes on fit of zirconia copings

Objectives

To investigate the effect of cementation, cement type and vent-holes on the marginal and internal fit of Zirconia (Zr) Copings.

Materials and methods

Extracted premolars (N = 100) were mounted in resin and prepared for Zr crowns. Samples were randomly divided into 5 groups (n = 20); A: No Cementation; B: Cementation with Glass-Ionomer (GI); C: GI + Vent-Holes; D: Cementation with Resin Cement (RC); E: RC + Vent-Holes. The copings were fabricated using semi sintered Zr Blocks with a standardized cement space of 20 µm. Groups C & E were designed to have 0.5 mm of Vent-Holes on the Buccal and Lingual Cusp Tips. The copings were tried, cemented, thermocycled, re-embedded in resin and cross sectioned into two halves. The copings were examined with 3D-Digital Microscope (HIROX, KH-7700, Tokyo, Japan) at 50-200X. The gaps were recorded at 9 predetermined points.

Results

The non-cemented groups showed statistically better fit compared to the cemented groups P < 0.05 except vs Group E (RC plus vent holes). No significance was found between the cemented groups P > 0.05. Copings with vent-holes showed statistically better fit than copings without holes P < 0.05.

Conclusion

Marginal and Internal gap values designed in the software programs differed than the actual values measured for the non-cemented copings. Cementation process also influenced the fit of the Zr copings, the resin cement being the more accurate. The addition of vent-holes on the occlusal surface improved the fit.

Comparison of marginal fit of cemented zirconia copings manufactured after digital impression with lava™ C.O.S and conventional impression technique

Background

Evaluation of the marginal fit of cemented zirconia copings manufactured after digital impression with Lava™ Chairside Oral Scanner in comparison to that of zirconia copings manufactured after conventional impressions with polyvinyl siloxane.

Methods

A prepared typodont tooth #36, was replicated 40 times with a vinyl silicone and precise model resin. The dies were randomly divided into two groups according to the impression taking technique. Digital impressions with Lava™ C.O.S. and conventional impressions were taken according to the group. Subsequently zirconia copings were manufactured and cemented on their respective dies with zinc oxide phosphate cement. After embedding in resin, mesio-distal section of each coping was performed with a diamond saw in order to obtain two slices. One half of the specimen was used for evaluation with an optical microscope (OM) and the other half for evaluation with a scanning electron microscope (SEM). Marginal gap (MG) and absolute marginal discrepancy (AMD) were measured mesial and distal on each slice.

Results

No significant difference of the marginal parameters between the digital and the conventional group was found. The mean values for MG in the digital group were 96.28 μm (+/−43.21 μm) measured with the OM and 99.26 μm (+/−48.73 μm) measured with the SEM, respectively. AMD mean values were 191.54 μm (+/−85.42 μm) measured with the optical microscope and 211.6 μm (+/−96.55 μm) with the SEM. For the conventional group the mean MG values were 94.84 μm (+/−50.77 μm) measured with the OM and 83.37 μm (+/−44.38 μm) measured with the SEM, respectively. AMD mean values were 158.60 μm (+/−69.14 μm) for the OM and 152.72 μm (+/−72.36) for the SEM.

Conclusions

Copings manufactured after digital impression with Lava™ C.O.S. show comparable marginal parameters with the copings manufactured after conventional impression with polyvinyl syloxane. The mean MG values of both groups fit in the clinically acceptable range.

Electronic supplementary material

The online version of this article (doi:10.1186/s12903-016-0323-8) contains supplementary material, which is available to authorized users.

Effect of anatomic, semi-anatomic and non-anatomic occlusal surface tooth preparations on the adaptation of zirconia copings

PURPOSE

To compare the accuracy of marginal and internal adaptation of zirconia (Zr) copings fabricated on anatomic (A), semi-anatomic (SA) and non-anatomic (NA) occlusal surface preparations.

MATERIALS AND METHODS

45 extracted bicuspid teeth were prepared for receiving zirconia crowns, with different occlusal preparation designs A=15, SA=15 & NA=15. The Zr copings were fabricated by using CAD4DENT, CAD/CAM. The copings were adjusted, cemented and were cross sectioned centrally from buccal cusp tip to lingual cusp tip into mesial and distal halves. The copings were examined under electron microscope at ×200 magnification and the measurements were recorded at 9 predetermined areas in micrometers.

RESULTS

Overall mean gap values for the three groups was found to be 155.93±33.98 µm with Anatomical Occlusal preparation design having the least gap value of 139.23±30.85 µm showing the best adaptation among the groups. Post Hoc Tukey's test showed a statistically significant difference (P=.007) between the means of gap for A & NA preparation designs. Measurements recorded at 9 predetermined points showed variations for the three groups.

CONCLUSION

Anatomical occlusal preparation designs resulted in better marginal and internal adaptation of Zr copings. There is a considerable variation between the measured marginal and internal gap values for the Zr copings fabricated by the (CAD4DENT-CAD/CAM). This variation may be associated with the lack of standardization of the preparation of teeth, computerized designing of the coping for each tooth, cement used, uniform pressure application during the cementation of the copings, sectioning of the copings and the microscopic measurements.

Evaluation of removal forces of implant-supported zirconia copings depending on abutment geometry, luting agent and cleaning method during re-cementation

PURPOSE

To evaluate the effects of different abutment geometries in combination with varying luting agents and the effectiveness of different cleaning methods (prior to re-cementation) regarding the retentiveness of zirconia copings on implants.

MATERIALS AND METHODS

Implants were embedded in resin blocks. Three groups of titanium abutments (pre-fabricated, height: 7.5 mm, taper: 5.7°; customized-long, height: 6.79 mm, taper: 4.8°; customized-short, height: 4.31 mm, taper: 4.8°) were used for luting of CAD/CAM-fabricated zirconia copings with a semi-permanent (Telio CS) and a provisional cement (TempBond NE). Retention forces were evaluated using a universal testing machine. Furthermore, the influence of cleaning methods (manually, manually in combination with ultrasonic bath or sandblasting) prior to re-cementation with a provisional cement (TempBond NE) was investigated with the pre-fabricated titanium abutments (height: 7.5 mm, taper: 5.7°) and SEM-analysis of inner surfaces of the copings was performed. Significant differences were determined via two-way ANOVA.

RESULTS

Significant interactions between abutment geometry and luting agent were observed. TempBond NE showed the highest level of retentiveness on customized-long abutments, but was negatively affected by other abutment geometries. In contrast, luting with Telio CS demonstrated consistent results irrespective of the varying abutment geometries. Manual cleaning in combination with an ultrasonic bath was the only cleaning method tested prior to re-cementation that revealed retentiveness levels not inferior to primary cementation.

CONCLUSION

No superiority for one of the two cements could be demonstrated because their influences on retentive strength are also depending on abutment geometry. Only manual cleaning in combination with an ultrasonic bath offers retentiveness levels after re-cementation comparable to those of primary luting.