Hybrid triboelectric-piezoelectric nanogenerator for long-term load monitoring in total knee replacements

A self-powered and durable pressure sensor for large-scale pressure detection on the knee implant would be highly advantageous for designing long-lasting and reliable knee implants as well as obtaining information about knee function after the operation. The purpose of this study is to develop a robust energy harvester that can convert wide ranges of pressure to electricity to power a load sensor inside the knee implant. To efficiently convert loads to electricity, we design a cuboid-array-structured tribo-pizoelectric nanogenerator (TPENG) in vertical contact mode inside a knee implant package. The proposed TPENG is fabricated with aluminum and cuboid-patterned silicone rubber layers. Using the cuboid-patterned silicone rubber as a dielectric and aluminum as electrodes improves performance compared with previously reported self-powered sensors. The combination of 10w t % dopamine-modified BaTiO3 piezoelectric nanoparticles in the silicone rubber enhanced electrical stability and mechanical durability of the silicone rubber. To examine the output, the package-harvester assemblies are loaded into an MTS machine under different periodic loading. Under different cyclic loading, frequencies, and resistance loads, the harvester's output performance is also theoretically studied and experimentally verified. The proposed cuboid-array-structured TPENG integrated into the knee implant package can generate approximately 15μ W of apparent power under dynamic compressive loading of 2200 N magnitude. In addition, as a result of the TPENG's materials being effectively optimized, it possesses remarkable mechanical durability and signal stability, functioning after more than 30 000 cycles under 2200 N load and producing about 300 V peak to peak. We have also presented a mathematical model and numerical results that closely capture experimental results. We have reported how the TPENG charge density varies with force. This study represents a significant advancement in a better understanding of harvesting mechanical energy for instrumented knee implants to detect a load imbalance or abnormal gait patterns.

Hierarchical Piezoelectric Composites for Noninvasive Continuous Cardiovascular Monitoring

Continuous monitoring of blood pressure (BP) and multiparametric analysis of cardiac functions are crucial for the early diagnosis and therapy of cardiovascular diseases. However, existing monitoring approaches often suffer from bulky and intrusive apparatus, cumbersome testing procedures, and challenging data processing, hampering their applications in continuous monitoring. Here, a heterogeneously hierarchical piezoelectric composite is introduced for wearable continuous BP and cardiac function monitoring, overcoming the rigidity of ceramic and the insensitivity of polymer. By optimizing the hierarchical structure and components of the composite, the developed piezoelectric sensor delivers impressive performances, ensuring continuous and accurate monitoring of BP at Grade A level. Furthermore, the hemodynamic parameters are extracted from the detected signals, such as local pulse wave velocity, cardiac output, and stroke volume, all of which are in alignment with clinical results. Finally, the all-day tracking of cardiac function parameters validates the reliability and stability of the developed sensor, highlighting its potential for personalized healthcare systems, particularly in early diagnosis and timely intervention of cardiovascular disease.

A High-Performance Flexible Hydroacoustic Transducer Based on 1-3 PZT-5A/Silicone Rubber Composite

In recent years, hydroacoustic transducers made of PZT/epoxy composites have been extensively employed in underwater detection, communication, and recognition for their high energy conversion efficiency. Despite the ease with which these transducers can be formed into complex shapes, their lack of mechanical flexibility limits their versatility across various sizes of underwater vehicles. This study introduces a novel flexible piezoelectric composite hydroacoustic transducer (FPCHT) based on a 1-3 PZT-5A/silicone rubber composite and an island-bridge flexible electrode, which can break the limitations of existing hydroacoustic transducers that do not have flexibility. The finite element method is used to optimize the structural parameters of high-performance 1-3 FPC. A large-sized (187 mm × 47 mm × 5.12 mm) FPC is fabricated using an improved cutting-filling method and packaged into the FPCHT. Compared with the planar rigid PZT/epoxy composite hydroacoustic transducer (RPCHT) of the same size, the TVR (186.5 db) of the FPCHT has increased by about 7 dB, indicating that it has better acoustic radiation performance and electroacoustic conversion efficiency. Furthermore, its electroacoustic performance exhibits excellent stability under different bending states. Therefore, the FPCHT with high electroacoustic performance is an ideal substitute for the existing RPCHT and promotes the development of hydroacoustic transducers towards flexibility and portability.

Flexible PVDF-TrFE Nanocomposites with Ag-decorated BCZT Heterostructures for Piezoelectric Nanogenerator Applications

Flexible piezoelectric nanogenerators are playing an important role in delivering power to next-generation wearable electronic devices due to their high-power density and potential to create self-powered sensors for the Internet of Things. Among the range of available piezoelectric materials, poly(vinylidene fluoride-trifluoroethylene) (PVDF-TrFE)-based piezoelectric composites exhibit significant potential for flexible piezoelectric nanogenerator applications. However, the high electric fields that are required for poling cannot be readily applied to polymer composites containing piezoelectric fillers due to the high permittivity contrast between the filler and matrix, which reduces the dielectric strength. In this paper, novel Ag-decorated BCZT heterostructures were synthesized via a photoreduction method, which were introduced at a low level (3 wt %) into the matrix of PVDF-TrFE to fabricate piezoelectric composite films. The effect of Ag nanoparticle loading content on the dielectric, ferroelectric, and piezoelectric properties was investigated in detail, where a maximum piezoelectric energy-harvesting figure of merit of 5.68 × 10^-12 m²/N was obtained in a 0.04Ag-BCZT NWs/PVDF-TrFE composite film, where 0.04 represents the concentration of the AgNO₃ solution. Modeling showed that an optimum performance was achieved by tailoring the fraction and distribution of the conductive silver nanoparticles to achieve a careful balance between generating electric field concentrations to increase the level of polarization, while not degrading the dielectric strength. This work therefore provides a strategy for the design and manufacture of highly polarized piezoelectric composite films for piezoelectric nanogenerator applications.

Design and Preparation of Double-Harmonic Piezoelectric Composite Lamination

In this work, a new type of double-harmonic piezoelectric composite laminated structure is designed. Two bending vibration frequencies are generated by designing the structure with non-equal length and non-equal width, and the response is relatively consistent at the frequency point of the double-harmonic vibration. Firstly, the finite element software ANSYS is used to establish the simulation model of double-harmonic piezoelectric composite lamination. Two bending vibration frequencies are generated by using the non-equal length structure design, and the variation law of the conductance curve with the laminated structure is analyzed. Then, according to this law, the structure is optimized, and a non-equal width structure is further proposed in this work. Different double-harmonic piezoelectric composite laminations are prepared for comparison. The simulation and experimental results show that the value of the corresponding conductance curve at the two vibration frequency points can be increased or reduced by changing the lamination width. Then, the same conductance peak can be obtained to have a relatively consistent response at the double-harmonic frequency point. This will provide a good choice for expanding the transducer bandwidth and developing the broadband energy collector.

Two-Step Regulation Strategy Improving Stress Transfer and Poling Efficiency Boosts Piezoelectric Performance of 0-3 Piezocomposites

The rapid development of flexible micropower electronics has aided the opportunity for the broader application of flexible piezoelectric composites (PCs) but has also led to higher requirements for their power generation. Among them, 0-3 PCs with embedded zero-dimension piezoparticle fillers, although low cost and easy to prepare, suffer from suboptimal output performance because of inherent structural defects. In this work, the voltage output was increased from 3.4 to 12.7 V under a force of 7 N, through first-step regulation by aligning the KNbO₃ (KN) particles in the polydimethylsiloxane (PDMS) matrix; then, a significantly enhanced current output (from 0.7 to 4.5 μA) through second-step regulation by introducing copper nanorods (Cu NRs) interspersed in the gaps between the KN chains. Consequently, the proposed PC exhibits much higher power density, 37.3 μW/cm², than that of random KN/PDMS and thus shows good potential for high-performance, flexible piezoelectric energy harvesters.

Design and Properties Analysis of Novel Modified 1-3 Piezoelectric Composite

With the increasing demand for energy exchangers in underwater acoustic equipment, a modified 1-3 piezoelectric composite material is fabricated based on three-component phases. The new material outperforms the traditional two-phase 1-3 structure. Flexible silicone rubber polymer strengthened the piezoelectric composite and the properties of modified 1-3 piezoelectric composite have been tested by method of finite element simulation and experiment, respectively. This modified material has a high electromechanical coupling coefficient; the maximum can reach 0.684 and −3 dB bandwidth is superior to the two-phase 1-3 type. At the same time, the modified phase 1-3 type structure has an excellent decoupling effect. Silicone rubber can reduce the negative coupling vibration of epoxy resin, the vibration model simplification of piezoelectric composite, and the result of the experiment and simulation has good consistency.

Vibration Viscosity Sensor for Engine Oil Monitoring Using Metal Matrix Piezoelectric Composite

Lubricants such as engine oil play an important role in preventing machine wear and damage. Monitoring the deterioration of lubricating oils is a significant technical issue in machine maintenance. In this study, a sensor for monitoring engine oil viscosity was developed using a metal-core piezoelectric fiber/aluminum composite. This composite is a piezoelectric ceramic that is reinforced by a metal matrix; it is expected to be utilized in harsh environments such as the inside of an engine. An active type measurement method was employed to monitor variations in the viscosity of glycerin solution as a model liquid. In this method, a self-generated vibration is correlated to the viscosity of a liquid by measuring the damped vibration amplitude and the variation in the resonance frequency. The results showed that the vibration had a high sensitivity to the liquid viscosity; further, it was observed that the shift in resonance frequency correlated to a wider range of measurable viscosity. Both measured parameters indicate that the metal-core piezoelectric fiber/aluminum composite is a viable sensor for engine oil monitoring.

Analysis of how compliant layers and encapsulation affect power generated from piezoelectric stacked composites for bone healing medical devices

Use of piezoelectric materials to harvest energy from human motion is commonly investigated. Traditional piezoelectric materials are inefficient at low frequencies but composite structures can increase efficiency at these frequencies. Compliant layer adaptive composite stack (CLACS) is a new piezoelectric PZT (lead zirconate titanate) structure designed for orthopedic implants to use loads generated during walking to provide electrical stimulation for bone healing. The CLACS structure increases power efficiency and structural properties as compared to PZT alone. The purpose of this study was to investigate the effects of compliant layer and encapsulation thicknesses on strain-related parameters for CLACS predicted by finite element models. Percent changes in strain as compliant layer thickness increased were compared to percent changes in power experimentally produced by CLACS given similar geometries and loading conditions. Percent changes in PZT z-strain matched the trends for increases in experimental power, but was not directly proportional. PZT z-strain and radial strain increased as compliant layer and top and bottom encapsulation thickness increased. PZT z-strain and radial strain decreased as side encapsulation thickness increased for a normalized distributed force on the PZT. The overall goal of this study was to inform future design decisions regarding CLACS structures specifically for use in orthopedic implants.

Biomimetic Porifera Skeletal Structure of Lead-Free Piezocomposite Energy Harvesters

The elastic composite-based piezoelectric energy-harvesting technology is highly desired to enable a wide range of device applications, including self-powered wearable electronics, robotic skins, and biomedical devices. Recently developed piezoelectric composites are based on inorganic piezoelectric fillers and polymeric soft matrix to take advantages of both components. However, there are still limitations such as weak stress transfer to piezoelectric elements and poor dispersion of fillers in matrix. In this report, a highly enhanced piezocomposite energy harvester (PCEH) is developed using a three-dimensional electroceramic skeleton by mimicking and reproducing the sea porifera architecture. This new mechanically reinforced PCEH is demonstrated to resolve the problems of previous reported conventional piezocomposites and in turn induces stronger piezoelectric energy-harvesting responses. The generated voltage, current density, and instantaneous power density of the biomimetic PCEH device reach up to ∼16 times higher power output than that of conventional randomly dispersed particle-based PCEH. This work broadens further developments of the high-output elastic piezocomposite energy harvesting and sensor application with biomimetic architecture.

Facile Fabrication of a Flexible LiNbO3 Piezoelectric Sensor through Hot Pressing for Biomechanical Monitoring

Wearable pressure sensors have attracted increasing attention for biomechanical monitoring due to their portability and flexibility. Although great advances have been made, there are no facile methods to produce sensors with good performance. Here, we present a simple method for manufacturing flexible and self-powered piezoelectric sensors based on LiNbO₃ (LN) particles. The LN particles are dispersed in polypropylene (PP) doped with multiwalled carbon nanotubes (MWCNTs) by hot pressing (200 °C) to form a flexible LN/MWCNT/PP piezoelectric composite film (PCF) sensor. This cost-effective sensor has high sensitivity (8 Pa), fast response time (ca. 40 ms), and long-term stability (>3000 cycles). Measurements of pressure changes from peripheral arteries demonstrate the applicability of the LN/MWCNT/PP PCF sensor to biomechanical monitoring as well as its potential for biomechanics-related clinical diagnosis and forecasting.

NOVEL LEAD ZIRCONATE TITANATE COMPOSITE VIA FREEZING TECHNOLOGY FOR HIGH FREQUENCY TRANSDUCER APPLICATIONS

Novel PZT-5A ceramic-polymer composite was prepared via freezing technology. This composite exhibited good dielectric and ferroelectric behaviors. At 1 kHz, the dielectric constant and the dielectric loss were 546 and 0.046, respectively, while the remnant polarization was 13.0 μC/cm(2) at room temperature. The electromechanical coupling coefficient (k(t)) of PZT-5A composite was measured to be 0.54, which is similar to that of PZT piezoelectric ceramic. The piezoelectric coefficient (d(33)) of PZT-5A composite was determined to be ~250 pC/N. Using this composite, a 58MHz single element transducer with the bandwidth of 70% at -6dB was built, and the insertion loss was tested to be -29dB around the central frequency.