Development and implementation of a time- and computationally-efficient methodology for reconstructing real-world crashes using finite element modeling to improve crash injury research investigations

Eleven Crash Injury Research and Engineering Network (CIREN) frontal crashes were reconstructed using a novel, time-efficient methodology involving a simplified vehicle model. Kinematic accuracy was assessed using novel kinematic scores between 0-1 and chest injury was assessed using literature-defined injury metric time histories. The average kinematic score across all simulations was 0.87, indicating good kinematic accuracy. Time histories for chest compression, rib strain, shoulder belt force, and steering column force discerned the most causative components of chest injury in all cases. Abbreviated Injury Scale (AIS) 2+ and AIS 3+ chest injury risk functions using belt force identified chest injury with 81.8% success.

Belt-induced abdominal injuries in recent frontal impact CIREN cases

OBJECTIVE

The objective is to report sex-related variation in 3-point belt-related abdominal injuries in Crash Injury Research Engineering Network (CIREN) cases.

METHODS

A query of CIREN cases was made for those with the highest ranked Collision Deformation Classification (CDC) to the front plane, a principal direction of force (PDOF) ±20° from 0°, and Abbreviated Injury Scale (AIS) 2+ abdomen injuries attributed to the seat belt. Patterns of injury were categorized as above the crest of the ilium, injuries below the crest of the ilium, and injuries above and below the ilium. This was done in the context of autonomous vehicle occupant kinematics testing results. Twelve 5th and 95th percentile 3-point belt-restrained postmortem human subjects were subjects; test speeds and recline angles varied. Abdomen injuries were anticipated; none were observed.

RESULTS

Thirty-five occupants with belt-related abdominal injuries were identified. Seventeen case occupants sustained an injury only within the pelvic contents: 5 women and 12 men. Nine of the 17 were at or above the 81st percentile for height, 13 were between the 62nd and 80th percentile for height, and 4 were less than the 50th percentile for height.

CONCLUSIONS

The stature component of the body mass index (BMI) appears to be a plausible candidate for an independent variable that is a contributing factor explaining the incidence of pelvic contents injuries when a 3-point belt-restrained occupant is involved in a frontal impact.

Delta-v slope as an indicator of injury

OBJECTIVE

This study's objective was to examine a crash severity characteristic and the relationship as an indicator of abdominal injury causation.

METHODS

Data were analyzed from 23 CIREN case vehicles involved in a frontal type collision, had an AIS 2+ abdominal injury, and contained an electronic data recorder (EDR) download. Data was downloaded from the NHTSA and IIHS crash test databases for comparison. Data was run through a MATLAB algorithm calculating the maximum velocity-time profile slope. This data was compared to the available crash tests.

RESULTS

The CIREN vehicle EDR velocity-time slopes ranged from 233 m/s² to 434 m/s² for crashes with a delta-v range of 42 km/h to 77 km/h. NHTSA NCAP comparable data was available for all cases, and the slopes ranged from 263 m/s² to 405 m/s² calculated from the collected accelerometer. Three comparable tests were available from the IIHS database and the calculated slopes ranged from 252 m/s² to 298 m/s². Four test vehicles had EDR data, two each from NHTSA and IIHS and slopes ranged from 245 m/s² to 281 m/s². The crash test EDRs slope calculations were lower than the accelerometer data. Nine of the 12 case vehicles had slope values lower than the comparable NCAP accelerometer velocity-time slopes.

CONCLUSIONS

Vehicle velocity-time profile can be beneficial to examine the characteristics of crash severity and potential injury. This small sample of field crashes did not indicate a clear relationship of abdominal injury related to crash severity measured by the EDR delta-v slope. EDR results can be considered when determining crash severity, but the limitations need to be understood.

Finite element reconstruction of a vehicle-to-pedestrian impact

OBJECTIVE

This study aims to reconstruct a real-world Crash Injury Research and Engineering Network vehicle-to-pedestrian impact to supplement the determination of pedestrian kinematics and injury causation.

METHODS

A case involving a 46-year-old male pedestrian with a height of 163 cm and mass of 100 kg that was impacted by a 2019 Dodge Charger Pursuit police cruiser at an approximate velocity of 20.1 m/s was reconstructed. The case vehicle was represented by a rigid shell of a 2019 Dodge Charger vehicle exterior from an open-source database. The case pedestrian was represented by the Global Human Body Models Consortium (GHBMC) 50th percentile male simplified pedestrian human body model. The GHBMC model was isometrically scaled to a height of 163 cm and the external layer of flesh was morphed to a male reference geometry with the same age, height, and body mass index as the case pedestrian. The approximate location and position of the pedestrian at the time of impact was determined from case vehicle dashboard camera images and the pedestrian model was adjusted accordingly.

RESULTS

Reconstruction kinematics aligned with proposed CIREN case kinematics. The GHBMC model predicted fractures of the left inferior ischiopubic ramus, superior pubic ramus, ilium, sacral ala, acetabulum, and right ilium.

CONCLUSIONS

Finite element reconstructions of real-world pedestrian impacts are useful for analyzing pedestrian kinematics and provide an effective tool for improving pedestrian impact injury analyses.

Evaluating the influence of knee airbags on lower limb and whole-body injury

Objective: Knee airbags (KABs) have become increasingly common in the vehicle fleet. Previous studies (Weaver et al., 2013, Patel et al. 2013) showed indications that KABs may be protective for some lower extremity injuries and associated with increased risk for others. Since KABs have become significantly more common in recent model year vehicles, we revisited these findings using the most recent available data.Methods: We compared injury rates below the knee, from the knee to the hip, and above the hip in years 2000-2015 of the National Automotive Sampling System, Crashworthiness Data System (NASS-CDS) and the Crash Injury Research and Engineering Network (CIREN). Injury rates were compared with matched analyses and with Bayesian multiple logistic regression.Results: Both analyses showed that KAB to have an Odds Ratio of approximately 0.6 for knee to hip injuries, with the Bayesian model strongly significant and the matched model borderline insignificant. In the Bayesian model, KAB was borderline significant for a decrease in above the waist injuries, while the matched model pointed toward a protective effect but was not significant. Both models pointed toward an increased risk of below knee injuries, but neither was statistically significant.Conclusions: Knee airbags may be protective for knee to hip injuries and above waist injuries. If KABs continue to be widely implemented in the vehicle fleet, the field should continue to monitor and evaluate below knee injuries.

A Military Case Review Method to Determine and Record the Mechanism of Injury (BioTab) from In-Theater Attacks

A recent study of all mounted vehicle underbody blast attacks found that 21% of Abbreviated Injury Scale Severity 2+ injuries in the Joint Trauma Analysis and Prevention of Injury in Combat network were injuries to the leg and ankle. To develop effective countermeasure systems for these attacks, the epidemiology and mechanisms of injury from this loading environment need to be quantified. The goal of this study was to develop a military correlate of an existing civilian case review framework, the Crash Injury Research and Engineering Network (CIREN), to consider the differences in military event types and the amount of available vehicle/attack information. Additional data fields were added to the CIREN process to cover military-specific data and "certainty" definitions in the proposed injury hypothesis were modified. To date, six group reviews have been conducted analyzing 253 injuries to the foot/ankle, tibia, femur, pelvis, and lumbar spine from 52 occupants. The familiar format and unclassified nature of the presentations allowed for the involvement of biomechanics experts from multiple disciplines.

Functional recovery patterns in seriously injured automotive crash victims

OBJECTIVE

The functional capacity index (FCI) is designed to predict functional loss 12 months post-injury for each injury in the 2008 Abbreviated Injury Scale (AIS) manual on a scale from 0 (death) to 100 (full recovery), but FCI has never been validated. This study compared FCI predicted loss with patient-reported 12-month outcomes as measured through the Short Form 36 (SF-36) health assessment survey.

METHODS

Using follow-up data collected on 2,858 adult car crash occupants in the Crash Injury Research and Engineering Network (CIREN) database, we compared FCI predicted outcomes to occupants' Physical Component Summary (PCS) scores, which are weighted averages of the SF-36 items addressing physical function. Our analyses included descriptive statistics, plots of typical recovery patterns, and a mixed effects regression model that describes PCS as a function of FCI, demographics, comorbidities, and injury pattern while also adjusting for the occupants' pre-crash physical capabilities. We further examined injuries in patients who report a significant drop in PCS 12 months post-crash despite being predicted to fully recover.

RESULTS

At baseline, the CIREN population exhibited PCS scores similar to the overall population (mean = 51.1, SD = 10.3). Twelve months post-crash, occupants with predicted impairment (FCI < 100) report a substantial decrease in physical function, and those who were predicted to fully recover still report some, albeit less, impairment. In the multivariate mixed-effects regression model, FCI is a strongly significant (P-value <.0001) predictor of PCS, with each 1-point drop in FCI predicting a 0.27-point drop in PCS. Maximum AIS severities in the head, spine, and lower extremity body regions were also significantly associated with PCS (P-values <.05). Among occupants who were expected to fully recover but who report a significant drop in PCS at 12 months, spinal fractures without cord involvement account for 5 of the 10 most common AIS 2+ injuries.

CONCLUSIONS

FCI was associated with 12-month outcomes but may not adequately describe the recovery from some head, spine, and lower extremity injuries. Some occupants who were expected to recover still report functional loss 12 months post-injury.

Incidence and mechanism of neurological deficit after thoracolumbar fractures sustained in motor vehicle collisions

OBJECT To determine the incidence of and assess the risk factors associated with neurological injury in motor vehicle occupants who sustain fractures of the thoracolumbar spine. METHODS In this study, the authors queried medical, vehicle, and crash data elements from the Crash Injury Research and Engineering Network (CIREN), a prospectively gathered multicenter database compiled from Level I trauma centers. Subjects had fractures involving the T1-L5 vertebral segments, an Abbreviated Injury Scale (AIS) score of ≥ 3, or injury to 2 body regions with an AIS score of ≥ 2 in each region. Demographic parameters obtained for all subjects included age, sex, height, body weight, and body mass index. Clinical parameters obtained included the level of the injured vertebra and the level and type of spinal cord injury. Vehicular crash data included vehicle make, seatbelt type, and usage and appropriate use of the seatbelt. Crash data parameters included the principal direction of force, change in velocity on impact (ΔV), airbag deployment, and vehicle rollover. The authors performed a univariate analysis of the incidence and the odds of sustaining spinal neurological injury associated with major thoracolumbar fractures with respect to the demographic, clinical, and crash parameters. RESULTS Neurological deficit associated with thoracolumbar fracture was most frequent at extremes of age; the highest rates were in the 0- to 10-year (26.7% [4 of 15]) and 70- to 80-year (18.4% [7 of 38]) age groups. Underweight occupants (OR 3.52 [CI 1.055-11.7]) and obese occupants (OR 3.27 [CI 1.28-8.31]) both had higher odds of sustaining spinal cord injury than occupants with a normal body mass index. The highest risk of neurological injury existed in crashes in which airbags deployed and the occupant was not restrained by a seatbelt (OR 2.35 [CI 0.087-1.62]). Reduction in the risk of neurological injuries occurred when 3-point seatbelts were used correctly in conjunction with the deployment of airbags (OR 0.34 [CI 1.3-6.6]) compared with the occupants who were not restrained by a seatbelt and for whom airbags were not deployed. Crashes with a ΔV greater than 50 km/hour had a significantly higher risk of spinal cord injury (OR 3.45 [CI 0.136-0.617]) than those at lower ΔV values. CONCLUSIONS Deployment of airbags was protective against neurological injury only when used in conjunction with 3-point seatbelts. Vehicle occupants who were either obese or underweight, very young or elderly, and those in crashes with a ΔV greater than 50 km/hour were at higher risk of thoracolumbar neurological injury. Neurological injury at thoracic and lumbar levels was associated with multiple factors, including the incidence of fatality, occupant factors such as age and body habitus, energy at impact, and direction of impact. Current vehicle safety technologies are geared toward a normative body morphology and need to be reevaluated for various body morphologies and torso compliances to lower the risk of neurological injury resulting from thoracolumbar fractures.

Finite element model prediction of pulmonary contusion in vehicle-to-vehicle simulations of real-world crashes

OBJECTIVE

Pulmonary contusion (PC) is a common chest injury following motor vehicle crash (MVC). Because this injury has an inflammatory component, studying PC in living subjects is essential. Medical and vehicle data from the Crash Injury Research and Engineering Network (CIREN) database were utilized to examine pulmonary contusion in case occupants with known crash parameters.

METHOD

The selected CIREN cases were simulated with vehicle finite element models (FEMs) with the Total HUman Model for Safety (THUMS) version 4 as the occupant. To match the CIREN crash parameters, vehicle simulations were iteratively improved to optimize maximum crush location and depth. Fifteen cases were successfully modeled with the simulated maximum crush matching the CIREN crush to within 10%. Following the simulations, stress and strain metrics for the elements within the lungs were calculated. These injury metrics were compared to patient imaging data to determine the best finite element predictor of pulmonary contusion.

RESULTS

When the thresholds were evaluated using volumetric criteria, first principal strain was the metric with the least variation in the FEM prediction of PC.

CONCLUSIONS

A preliminary threshold for maximum crush was calculated to predict a clinically significant volume of pulmonary contusion.

Occurrence of serious injury in real-world side impacts of vehicles with good side-impact protection ratings

OBJECTIVE

The Insurance Institute for Highway Safety (IIHS) introduced its side impact consumer information test program in 2003. Since that time, side airbags and structural improvements have been implemented across the fleet and the proportion of good ratings has increased to 93% of 2012-2014 model year vehicles. Research has shown that drivers of good-rated vehicles are 70% less likely to die in a left-side crash than drivers of poor-rated vehicles. Despite these improvements, side impact fatalities accounted for about one quarter of passenger vehicle occupant fatalities in 2012. This study is a detailed analysis of real-world cases with serious injury resulting from side crashes of vehicles with good ratings in the IIHS side impact test.

METHODS

NASS-CDS and Crash Injury Research and Engineering Network (CIREN) were queried for occupants of good-rated vehicles who sustained an Abbreviated Injury Scale (AIS) ≥ 3 injury in a side-impact crash. The resulting 110 cases were categorized by impact configuration and other factors that contributed to injury. Patterns of impact configuration, restraint performance, and occupant injury were identified and discussed in the context of potential upgrades to the current IIHS side impact test.

RESULTS

Three quarters of the injured occupants were involved in near-side impacts. For these occupants, the most common factors contributing to injury were crash severities greater than the IIHS test, inadequate side-airbag performance, and lack of side-airbag coverage for the injured body region. In the cases where an airbag was present but did not prevent the injury, occupants were often exposed to loading centered farther forward on the vehicle than in the IIHS test. Around 40% of the far-side occupants were injured from contact with the struck-side interior structure, and almost all of these cases were more severe than the IIHS test. The remaining far-side occupants were mostly elderly and sustained injury from the center console, instrument panel, or seat belt. In addition, many far-side occupants were likely out of position due to events preceding the side impact and/or being unbelted.

CONCLUSION

Individual changes to the IIHS side impact test have the potential to reduce the number of serious injuries in real-world crashes. These include impacting the vehicle farther forward (relevant to 28% of all cases studied), greater test severity (17%), the inclusion of far-side occupants (9%), and more restrictive injury criteria (9%). Combinations of these changes could be more effective.

Occupant and crash characteristics in thoracic and lumbar spine injuries resulting from motor vehicle collisions

BACKGROUND CONTEXT

Motor vehicle collisions (MVC) are a leading cause of thoracic and lumbar (T and L) spine injuries. Mechanisms of injury in vehicular crashes that result in thoracic and lumbar fractures and the spectrum of injury in these occupants have not been extensively studied in the literature.

PURPOSE

The objective was to investigate the patterns of T and L spine injuries after MVC; correlate these patterns with restraint use, crash characteristics, and demographic variables; and study the associations of these injuries with general injury morbidity and fatality.

STUDY DESIGN/SETTING

The study design is a retrospective study of a prospectively gathered database.

PATIENT SAMPLE

Six hundred thirty-one occupants with T and L (T1-L5) spine injuries from 4,572 occupants included in the Crash Injury Research and Engineering Network (CIREN) database between 1996 and 2011 were included in this study.

OUTCOME MEASURES

No clinical outcome measures were evaluated in this study.

METHODS

The CIREN database includes moderate to severely injured occupants from MVC involving vehicles manufactured recently. Demographic, injury, and crash data from each patient were analyzed for correlations between patterns of T and L spine injuries, associated extraspinal injuries and overall injury severity score (ISS), type and use of seat belts, and other crash characteristics. T and L spine injuries patterns were categorized using a modified Denis' classification to include extension injuries as a separate entity.

RESULTS

T and L spine injuries were identified in 631 of 4,572 vehicle occupants, of whom 299 sustained major injuries (including 21 extension injuries) and 332 sustained minor injuries. Flexion-distraction injuries were more prevalent in children and young adults and extension injuries in older adults (mean age, 65.7 years). Occupants with extension injuries had a mean body mass index of 36.0 and a fatality rate of 23.8%, much higher than the fatality rate for the entire cohort (10.9%). The most frequent extraspinal injuries (Abbreviated Injury Scale Grade 2 or more) associated with T and L spine injuries involved the chest (seen in 65.6% of 631 occupants). In contrast to occupants with major T and L spine injuries, those with minor T and L spine injuries showed a strikingly greater association with pelvic and abdominal injuries. Occupants with minor T and L spine injuries had a higher mean ISS (27.1) than those with major T and L spine injuries (25.6). Among occupants wearing a three-point seat belt, 35.3% sustained T and L spine injuries, whereas only 11.6% of the unbelted occupants sustained T and L spine injuries. Three-point belted individuals were more likely to sustain burst fractures, whereas two-point belted occupants sustained flexion-distraction injuries most often and unbelted occupants had a predilection for fracture-dislocations of the T and L spines. Three-point seat belts were protective against neurologic injury, higher ISS, and fatality.

CONCLUSIONS

T and L spine fracture patterns are influenced by the age of occupant and type and use of seat belts. Despite a reduction in overall injury severity and mortality, seat belt use is associated with an increased incidence of T and L spine fractures. Minor T and L spine fractures were associated with an increased likelihood of pelvic and abdominal injuries and higher ISSs, demonstrating their importance in predicting overall injury severity. Extension injuries occurred in older obese individuals and were associated with a high fatality rate. Future advancements in automobile safety engineering should address the need to reduce T and L spine injuries in belted occupants.

Pediatric occupant-vehicle contact maps in rollover motor vehicle crashes

OBJECTIVE

Rollover crashes account for more than 33% of all motor vehicle-related fatalities and have the highest fatality risk of all crash types, at 1.37% in the United States. There is increased awareness of the high fatality rate associated with this crash type, but there is very limited pediatric-specific data related to rollover crashes in the United States. Recent focus on rollover mitigation has resulted in implementation of countermeasures, making it important to evaluate injury causation for child occupants in rollover crashes with a more current data set.

METHODS

We queried the Crash Injury Research and Engineering Network (CIREN) from case years 1998 through 2013. Rollover crashes for passenger vehicles of model year 1998 or newer with at least one restrained occupant (excluding drivers) between 0 and 19 years of age were included. Vehicle-involved physical component and occupant-vehicle contact maps were developed with the CIREN data set.

RESULTS AND CONCLUSIONS

Of the 20 CIREN cases that met the inclusion criteria, 15 had one or more injuries attributed to contact with some part of the vehicle structure. The CIREN analyses revealed that the head was the most common seriously injured body region, primarily due to contact with the roof side rail and/or vehicle interior. This finding was true for both adolescents and younger pediatric passengers in outboard seating positions. Fifty percent of head injury causation scenarios involving the vehicle interior had component intrusion of 20+ cm at the point of contact. Further exploration of pediatric rollover injury mechanisms using computational modeling and real-world testing is recommended in order to improve upon current mitigation strategies.