Drop-on-Demand Pyro-Electrohydrodynamic Printing of Nematic Liquid Crystal Microlenses

Inkjet printing of liquid crystal (LC) microlens arrays is particularly appealing for the development of switchable 2D/3D organic light-emitting diode (OLED) displays, as the printing process ensures that the lenses can be deposited directly and on-demand onto the pixelated OLED layer without the need for additional steps, thus simplifying fabrication complexity. Even if different fabrication technologies have been employed and good results in LC direct printing have already been achieved, all the systems used require costly equipment and heated nozzles to reduce the LC solution's viscosity. Here, we present the direct printing of a nematic LC (NLC) lens by a Drop-on-Demand (DoD) inkjet printing by a pyro-electrohydrodynamic effect for the first time. The method works at ambient temperature and avoids dispensing nozzles, thus offering a noncontact manipulation approach of liquid with high resolution and good repeatability on different kinds of substrates. NLC microlenses are printed on different substrates and fully characterized. Polarization properties are evaluated for various samples, i.e., NLC lenses on unaligned and indium-tin oxide (ITO) aligned. Moreover, an in-depth characterization of the NLC lenses is reported by polarized optical microscopy and by analyzing the birefringence in digital holographic microscopy.

Spatial Photo-Patterning of Nematic Liquid Crystal Pretilt and its Application in Fabricating Flat Gradient-Index Lenses

Liquid crystals offer a dynamic platform for developing advanced photonics and soft actuation systems due to their unique and facile tunability and reconfigurability. Achieving precise spatial patterning of the liquid crystal alignment is critical to developing electro-optical devices, programmable origami, directed colloidal assembly, and controlling active matter. Here, a simple method is demonstrated to achieve continuous 3D control of the directions of liquid crystal mesogens using a two-step photo-exposure process. In the first step, polarized light sets the orientation in the plane of confining substrates; the second step uses unpolarized light of a prescribed dose to set the out-of-plane orientation. The method enables smoothly varying orientational patterns with sub-micrometer precision. As a demonstration, the setup is used to create gradient-index lenses with parabolic refractive index profiles that remain stable without external electric fields. The lenses' focal length and sensitivity to light polarization are characterized through experimental and numerical methods. The findings pave the way for developing next-generation photonic devices and actuated materials, with potential applications in molecular self-assembly, re-configurable optics, and responsive matter.

Evaluation of Microlenses, Color Filters, and Polarizing Filters in CIS for Space Applications

For the last two decades, the CNES optoelectronics detection department and partners have evaluated space environment effects on a large panel of CMOS image sensors (CIS) from a wide range of commercial foundries and device providers. Many environmental tests have been realized in order to provide insights into detection chain degradation in modern CIS for space applications. CIS technology has drastically improved in the last decade, reaching very high performances in terms of quantum efficiency (QE) and spectral selectivity. These improvements are obtained thanks to the introduction of various components in the pixel optical stack, such as microlenses, color filters, and polarizing filters. However, since these parts have been developed only for commercial applications suitable for on-ground environment, it is crucial to evaluate if these technologies can handle space environments for future space imaging missions. There are few results on that robustness in the literature. The objective of this article is to give an overview of CNES and partner experiments from numerous works, showing that the performance gain from the optical stack is greater than the degradation induced by the space environment. Consequently, optical stacks can be used for space missions because they are not the main contributor to the degradation in the detection chain.

Microlens-assisted microscopy for biology and medicine

The addition of dielectric transparent microlens in the optical scheme is an effective and at the same time simple and inexpensive way to increase the resolution of a light microscope. For these purposes, spherical and cylindrical microlenses with a diameter of 1-100 μm are usually used. The microlens focuses the light into a narrow beam called a photonic nanojet. An enlarged virtual image is formed, which is captured by the objective of the light microscope. In addition to microscopy, the microlenses are successfully applied to amplify optical signals, increase the trapping force of optical tweezers and are used in microsurgery. This review considers the design and principle of microlens-assisted microscopes. Taking into account the advantages of the super-resolution optical methods for research in life science, the examples of the use of the microlenses in biomedical practice are discussed in detail.

Converging Microlens Array Using Nematic Liquid Crystals Doped with Chiral Nanoparticles

Nematic liquid crystals of achiral molecules or racemic mixtures of chiral ones form flat films when suspended in submillimeter size grids and submerged under water. Recently, it has been shown (Popov et al., 2017) that films of nematic liquid crystals doped with chiral molecules adopt biconvex lens shapes underwater. The curved shape together with degenerate planar anchoring leads to a radial variation of the optical axis along the plane of the film, providing a Pancharatnam-Berry-type phase lens that modifies geometric optical imaging. Here, we describe nematic liquid crystal microlenses formed by the addition of chiral nanoparticles. It is found that the helical twisting power of the nanoparticles, the key factor to form the lens, is about 400 μm^-1, greater than that of the strongest molecular chiral dopants. We demonstrate imaging capabilities and measure the shape as well as the focal length of the chiral nanoparticle-doped liquid crystal lens. We show that measuring the shape of the lens allows one to calculate the helical pitch of the chiral nematic liquid crystal and thus determine the helical twisting power of the chiral ligand-capped nanoparticles. Such measurements require the use of only nanograms of chiral nanoparticles, which is 3 orders of magnitude less than that required by conventional techniques. Since NPs are sensitive to external stimuli such as light and electric and magnetic fields, the use of chiral NPs may allow the achievement of tunable optical properties for such microlens arrays.

Microlens Fabrication by Replica Molding of Electro-Hydrodynamic Printing Liquid Mold

In this paper, we synergistically combine electrohydrodynamic (EHD) printing and replica molding for the fabrication of microlenses. Glycerol solution microdroplets was sprayed onto the ITO glass to form liquid mold by an EHD printing process. The liquid mold is used as a master to fabricate a polydimethylsiloxane (PDMS) mold. Finally, the desired micro-optical device can be fabricated on any substrate using a PDMS soft lithography mold. We demonstrate our strategy by generating microlenses of photocurable polymers and by characterizing their optical properties. It is a new method to rapidly and cost-effectively fabricate molds with small diameters by exploiting the advantages of EHD printing, while maintaining the parallel nature of soft-lithography.

Integration of Optical Surface Structures with Chiral Nanocellulose for Enhanced Chiroptical Properties

The integration of chiral organization with photonic structures found in many living creatures enables unique chiral photonic structures with a combination of selective light reflection, light propagation, and circular dichroism. Inspired by these natural integrated nanostructures, hierarchical chiroptical systems that combine imprinted surface optical structures with the natural chiral organization of cellulose nanocrystals are fabricated. Different periodic photonic surface structures with rich diffraction phenomena, including various optical gratings and microlenses, are replicated into nanocellulose film surfaces over large areas. The resulting films with embedded optical elements exhibit vivid, controllable structural coloration combined with highly asymmetric broadband circular dichroism and a microfocusing capability not typically found in traditional photonic bioderived materials without compromising their mechanical strength. The strategy of imprinting surface optical structures onto chiral biomaterials facilitates a range of prospective photonic applications, including stereoscopic displays, polarization encoding, chiral polarizers, and colorimetric chiral biosensing.

Precision Imprinted Nanostructural Wood

Wood is a ubiquitous material, widely used in human society, that features naturally abundant, aligned longitudinal cells (e.g., tracheids in softwood and fibers/vessels in hardwood) with diameters of ≈50-1000 µm. Here, the realization of, fine patterns on a wood surface ranging in size from 40 nm to 50 µm by precision imprinting is described. The precision imprinting is enabled by releasing cellulose fibril aggregates from the bondage of lignin through the delignification process, then imprinting in wet condition and fixing the designed configuration in the dry state. Various precision structures on a wood surface using imprinting technology, including dot arrays, lines, triangular features, and other complex patterns, are successfully demonstrated. Even multiscale structures with nanosized lines on the surface of micrometer hemiballs can be acquired. As a proof of concept, the use of surface-imprinted wood as a microlens array (MLA), which exhibits superior imaging ability and thermal stability even at a high temperature up to 150 °C compared with traditional polystyrene MLA, is demonstrated. This precision imprinted wood may open new possibilities toward environmentally friendly devices and applications in optics, biology, electronics, etc.

Low f-Number Diffraction-Limited Pancharatnam-Berry Microlenses Enabled by Plasmonic Photopatterning of Liquid Crystal Polymers

Microlenses are desired by a wide range of industrial applications while it is always challenging to make them with diffraction-limited quality. Here, it is shown that high-quality microlenses based on Pancharatnam-Berry (PB) phases can be made with liquid crystal polymers by using a plasmonic photopatterning technique. Based on the generalized Snell's law for the PB phases, PB microlenses with a range of focal lengths and f-numbers are designed and fabricated and their point-spread functions and ability to image micrometer-sized particles are carefully characterized. The results show that these PB microlenses with f-number down to 2 are all diffraction-limited. The capability of arraying these PB microlenses with 100% filling factor with a step-and-flash approach is further demonstrated.

Inkjet Printing of Functional Materials for Optical and Photonic Applications

Inkjet printing, traditionally used in graphics, has been widely investigated as a valuable tool in the preparation of functional surfaces and devices. This review focuses on the use of inkjet printing technology for the manufacturing of different optical elements and photonic devices. The presented overview mainly surveys work done in the fabrication of micro-optical components such as microlenses, waveguides and integrated lasers; the manufacturing of large area light emitting diodes displays, liquid crystal displays and solar cells; as well as the preparation of liquid crystal and colloidal crystal based photonic devices working as lasers or optical sensors. Special emphasis is placed on reviewing the materials employed as well as in the relevance of inkjet in the manufacturing of the different devices showing in each of the revised technologies, main achievements, applications and challenges.

Direct Laser Printing of Tailored Polymeric Microlenses

We report a laser-based approach for the fast fabrication of high-optical-quality polymeric microlenses and microlens arrays with controllable geometry and size. Our strategy consists of the direct laser printing of microdroplets of a highly viscous UV prepolymer at targeted positions, followed by photocuring. We study the morphological characteristics and imaging performance of the microlenses as a function of the substrate and laser parameters and investigate optimal printing conditions and printing mechanisms. We show that the microlens size and focusing properties can be easily tuned by the laser pulse energy, with minimum volumes below 20 fL and focal lengths ranging from 7 to 50 μm.

Brittlestar-inspired microlens arrays made of calcite single crystals

Unique concave microlens arrays (MLAs) made of calcite single crystals with tunable crystal orientations can be readily fabricated by template-assisted epitaxial growth in solution without additives under ambient conditions. While the non-birefringent calcite (001) MLA showed excellent imaging performance like brittlestar's microlens arrays, the birefringent calcite (104) MLA exhibited remarkable polarization-dependent optical properties.

Capillary-assisted fabrication of biconcave polymeric microlenses from microfluidic ternary emulsion droplets

In this study, a simple capillary-based approach for producing biconcave polymeric microlenses with uniform size and shape from ternary emulsion droplets is presented. Monodisperse ternary emulsion droplets (0.6-4.0 nL) are produced which contain a photocurable segment of an acrylate monomer and two non-curable segments of silicone oil (SO) by using a microfluidic sheath-flowing droplet generator on a glass chip. The curvature radius of the interfaces separating the droplet segments, as well as the droplet size, and production rate can be flexibly varied by changing the flow conditions of the organic and aqueous phases. Subsequently, off-chip suspension photopolymerization yields non-spherical polymeric microparticles with two spherical concave surfaces templated by two SO segments at random positions. By ultraviolet light irradiation of ternary droplets with two SO segments trapped by the interior wall of a cylindrical microcapillary (internal diameter: 130 μm), biconcave microlenses can be produced with two spherical concave surfaces with a common lens axis. The produced lenses are suitable for use as optical diverging lenses.

Fabrication and Characterization of Flexible Electrowetting on Dielectrics (EWOD) Microlens

We present a flexible variable-focus converging microlens actuated by electrowetting on dielectric (EWOD). The microlens is made of two immiscible liquids and a soft polymer, polydimethylsiloxane (PDMS). Parylene intermediate layer is used to produce robust flexible electrode on PDMS. A low-temperature PDMS-compatible fabrication process has been developed to reduce the stress on the lens structure. The lens has been demonstrated to be able to conform to curved surfaces smoothly. The focal length of the microlens is 29–38 mm on a flat surface, and 31–41 mm on a curved surface, varying with the voltage applied. The resolving power of the microlens is 25.39 line pairs per mm by a 1951 United States Air Force (USAF) resolution chart and the lens aberrations are measured by a Shack-Hartmann wavefront sensor. The focal length behavior on a curved surface is discussed and for the current lens demonstrated the focal length is slightly longer on the curved surface as a result of the effect of the curved PDMS substrate.

Liquid Tunable Microlenses based on MEMS techniques

The recent rapid development in microlens technology has provided many opportunities for miniaturized optical systems, and has found a wide range of applications. Of these microlenses, tunable-focus microlenses are of special interest as their focal lengths can be tuned using micro-scale actuators integrated with the lens structure. Realization of such tunable microlens generally relies on the microelectromechanical system (MEMS) technologies. Here, we review the recent progress in tunable liquid microlenses. The underlying physics relevant to these microlenses are first discussed, followed by description of three main categories of tunable microlenses involving MEMS techniques, mechanically driven, electrically driven, and those integrated within microfluidic systems.