Synthesis of ternary geopolymers using prediction for effective solidification of mercury in tailings

This study used steel slag, fly ash, and metakaolin as raw materials (SFM materials) to create silica-alumina-based geopolymers that can solidify Hg2+ when activated with sodium-based water glass. The experiments began with a triangular lattice point mixing design experiment, and the results were fitted, analyzed, and predicted. The optimum SFM material mass ratio was found to be 70% steel slag, 25% fly ash, and 5% metakaolin. The optimum modulus of the activator was identified by comparing the unconfined compressive strength and solidifying impact on Hg2+of geosynthetics with different modulus. The SFM geopolymer was then applied in the form of potting to cure the granulated mercury tailings. The inclusion of 50% SFM material generated a geosynthetic that reduced mercury transport to the surface soil by roughly 90%. The mercury concentration of herbaceous plant samples was also reduced by 78%. It indicates that the SFM material can effectively attenuate the migration transformation of mercury. Finally, characterization methods such as XPS and FTIR were used to investigate the mechanism of Hg2+ solidification by geopolymers generated by SFM materials. The possible solidification mechanisms were proposed as alkaline environment-induced mercury precipitation, chemical bonding s, surface adsorption of Hg2+ and its precipitates by the geopolymer, and physical encapsulation.

Lessons to Learn for 3D Printing of Drug Products by Semisolid Extrusion (SSE)

Semisolid extrusion (SSE) 3D printing (3DP) technology is emerging due to its simplicity and potential for on-site manufacturing of personalized drug products with tailored functionality (dose, release profile), as well as recognizability (size, shape, color). However, even a minor change in the composition of the ink (the feedstock material) and the printing process parameters can largely influence the outcome of printing. This paper summarizes the recent SSE 3DP studies, where the important factors affecting the quality of the printed drug products are discussed. Further challenges are showcased by introducing a case study focusing on the design of oral theophylline immediate-release drug products. The identified crucial factors, such as the printing hardware and connected software, printing parameters, and composition of the ink are discussed. Especially, the rheological properties of the ink during the printing process, together with solidification, mechanical properties, and morphology studies of already printed products are deliberated to gain more understanding of the printability of drug products by SSE. This work aims to provide an overview of design aspects related to SSE-based fabrication of personalized drug products.

B-nZVI optimization of strength and heavy metal stability of lead-contaminated soil solidified by Portland cement

Traditional cement solidifying or stabilizing heavy metal-contaminated sites often face issues like alkalinity loss, cracking, and poor long-term performance. Therefore, bentonite-supported nano-zero-valent iron (B-nZVI) was introduced to optimize the remediation effect of cement in this paper. The effects of B-nZVI, ordinary Portland cement (OPC), and B-nZVI + OPC on the chemical stability of heavy metals and the physical strength of lead-contaminated soil were compared using semi-dynamic leaching methods, BCR tests, unconfined strength analysis, and micro-assisted analysis. Results demonstrated that the addition of B-nZVI effectively enhanced the remediation efficacy of OPC on lead-contaminated soil. The combination of B-nZVI and OPC exhibited a synergistic repair effect, offering superior physical strength and chemical stability for lead remediation. B-nZVI facilitated the adsorption and enrichment of Pb2+, thereby reducing oxidizable lead and enhancing short-term stabilization. Meanwhile, OPC precipitation and silicate gelling stabilized exchangeable lead into the residual form, necessitating repeated hydration gelling. Additionally, B-nZVI's sealing effect via water absorption delayed the leaching of exchangeable lead, thereby reducing lead migration. Even with only 1% B-nZVI added to the 12% OPC base, the leaching amount of Pb2+ decreased significantly from 67.6 to 6.59 mg/kg after 7 d of curing. The unconfined strength of contaminated soil treated with the composite solidifying agent for 7 d was 12.87% higher than that of OPC alone, and for 28 d, it was 36.48% higher. This optimization scheme presents a promising approach for effective and sustainable remediation of heavy metal-contaminated sites.

High-throughput preparation, scale up and solidification of andrographolide nanosuspension using hummer acoustic resonance technology

The aim of this study was to rapidly develop a sufficiently robust andrographolide nanosuspension (AG-NS) system using hummer acoustic resonance (HAR) technology. The system can effectively improve the dissolution properties of AG, while having high stability and scale-up adaptability. The formulation of AG-NS was optimized in a high-throughput manner using HAR technology and the preparation process was optimized stepwise. Optimal AG-NS with Z-Ave = 223.99 ± 3.16 nm, PDI=0.095 ± 0.007 and zeta potential = -33.20 ± 0.58 mV was successfully prepared with Polyvinylpyrrolidone K30 and Sodium dodecyl sulfate. The optimal prescription was successfully scaled up 100 and 150 times using HAR technology, which was the initial exploration of its commercial scale production. AG-NS was solidified using freeze drying and fluid bed technology, respectively. The optimal AG-NS and its solidified products were exhaustively characterized using various analytical techniques. The high energy input of HAR technology and drying process converted part of the drug into the amorphous state. The in-vitro drug dissolution studies demonstrated relatively higher drug dissolution for AG-NS and its solidified products compared to controls at both the dissolution media (pH 1.2 buffer and pH 6.8 buffer). AG-NS and its solidified products successfully maintained their physical stability in short-term stability and accelerated stability experiments, respectively.

Boosted charge transfer in a naturally formed Ca(Al2Si2O8)/Fe2O3 heterojunction for piezocatalytical formation of H2O2 and solidification of U(VI)

Energy and environmental issues make the generation of H2O2 and the separation of U(VI) from water very important topics. In this work, we disclosed a low-cost, high-efficiency method for separating U(VI) from water based on the naturally formed catalyst (red volcanic stone powders, RVSP) of Ca(Al2Si2O8)/Fe2O3 heterojunction through a piezocatalytic pathway induced by ultrasonication. The charges were found to be elevatedly separated due to the formation of the heterojunction. It is found that under ultrasonication, charges were effectively separated and then reacted with water to form H2O2 with a high yield of 196.7 μmol·g-1 in 4 h, which further solidifies U(VI) to form a solid of UO2O2. The removal rate of U(VI) in water reached 96 % (50 ppm) within 150 min. Furthermore, the results calculated by VASP show that the cyclic variation of the conduction bands under a cyclic force field facilitates the charge separation, and thus may promote piezocatalysis. Most importantly, the application study in real seawater indicates that U(VI) piezocatalysis based on natural minerals has great potential. This work presents a comprehensive investigation of U(VI) piezocatalysis by Ca(Al2Si2O8)/Fe2O3 and provides a new idea for piezocatalytic extraction of uranium.

Strength and deformation characteristics of waste mud-solidified soil

The treatment, disposal, and resource utilization of waste mud are challenges for engineering construction. This study investigates the road performance of waste mud-solidified soil and explains how solidifying materials influence the strength and deformation characteristics of waste mud. Unconfined compressive strength tests, consolidated undrained triaxial shear tests, resonant column tests, and consolidation compression tests were conducted to evaluate the solidification effect. The test results show that with an increase in cement content from 5 to 9%, the unconfined compressive strength of the waste mud-solidified soil increased by over 100%, the curing time was extended from 3 to 28 days, and the unconfined compressive strength increased by approximately 70%. However, an increase in initial water content from 40 to 60% reduced the unconfined compressive strength by 50%. With the increase of cement content from 5 to 9%, the cohesion and friction angles increased by approximately 78% and 24%, respectively. The initial shear modulus under dynamic shear increased by approximately 38% and the shear strain corresponding to a damping ratio decay to 70% of the initial shear modulus decreased by nearly 11%. The compression coefficient decreased by approximately 55%. Scanning electron microscopy and X-ray diffraction tests showed that a higher cement content led to the formation of more hydration reaction products, especially an increase in the content of AlPO4, which can effectively fill the pores between soil particles, enhance the bonding between soil particles, and form a skeleton with soil particles to improve compactness. Consequently, the strength of the waste mud-solidified soil increased significantly while its compressibility decreased. This study can provide data support for dynamic characteristics of waste mud solidified soil subgrade.

Thermal performance enhancement of lauric acid using nanomaterials as composite phase change material

In the present work, lauric acid was taken as a phase change material (PCM), and different nanoparticles (NPs) such as SiO2, TiO2, CuO, and ZnO were taken as the supporting materials. CuO NPs were prepared through the co-precipitation technique; SiO2, TiO2, and ZnO NPs were synthesized via the sol-gel technique. These NPs with different weight fractions were dispersed into molten lauric acid, individually. The variations in thermal properties (phase change temperature and latent heat for solid and liquid) of the prepared composite PCMs due to the dispersion of NPs were observed by DSC analyses. An increase in thermal conductivity of the composite PCMs was observed with the increasing weight fraction of NPs. In order to ascertain the long-term utility, a thermal reliability test was conducted on the composite PCMs with repeated heating and cooling cycles. Also, the specific heats of the pure PCM and the composite PCMs were determined as a function of temperature. Further, the experimental investigation was performed on the pure PCM and the prepared composite PCMs to assess their phase change behavior, and the test results clearly proved that the time required for the complete melting and freezing process of the composite PCMs was less when compared to pure PCM. By considering the above facts, the newly prepared composite PCMs can be recommended as a potential candidate for low-temperature solar heating applications.

Enhanced Stability and Solidification of Volatile Eugenol by Cyclodextrin-Metal Organic Framework for Nasal Powder Delivery

Eugenol (Eug) holds potential as a treatment for bacterial rhinosinusitis by nasal powder drug delivery. To stabilization and solidification of volatile Eug, herein, nasal inhalable γ-cyclodextrin metal-organic framework (γ-CD-MOF) was investigated as a carrier by gas-solid adsorption method. The results showed that the particle size of Eug loaded by γ-CD-MOF (Eug@γ-CD-MOF) distributed in the range of 10-150 μm well. In comparison to γ-CD and β-CD-MOF, γ-CD-MOF has higher thermal stability to Eug. And the intermolecular interactions between Eug and the carriers were verified by characterizations and molecular docking. Based on the bionic human nasal cavity model, Eug@γ-CD-MOF had a high deposition distribution (90.07 ± 1.58%). Compared with free Eug, the retention time Eug@γ-CD-MOF in the nasal cavity was prolonged from 5 min to 60 min. In addition, the cell viability showed that Eug@γ-CD-MOF (Eug content range 3.125-200 µg/mL) was non-cytotoxic. And the encapsulation of γ-CD-MOF could not reduce the bacteriostatic effect of Eug. Therefore, the biocompatible γ-CD-MOF could be a potential and valuable carrier for nasal drug delivery to realize solidification and nasal therapeutic effects of volatile oils.

Sufficient conditions using liquid concentration profile to control formation and shape of lotus-type pores in solid

Sufficient conditions to control solute transport across the cap responsible for the formation, development, and final shape of the lotus-type pores for different spatial variations of the partition coefficient, and the ratio between concentration in solid at the solidification front and concentration at a reference state near the top free surface during unidirectional solidification are presented in this study. Lotus-type porous material contemporarily used in micro-or nano-technologies strongly depend on distributions, orientations, and shapes of pores in solid. The model accounts for solute pressure in the pore affected by solute transport and balance of gas, capillary and hydrostatic pressures, and Sieverts' law or Henry's law at the bubble cap and top free surface. Solute transport across the cap accounts for rejection and convection-affected concentration at solidification front, and convection based on the reference state deviated from that at the top free surface. The resulting simultaneous systems of unsteady first-order ordinary differential equations are solved by MATLAB code. Changing rate of solute pressure in the pore responsible for entrapment and final length of lotus-type pores affected by volume expansion, and solute transport due to diffusion and rejection by the solidification front at the cap is also analyzed. The predicted shapes of lotus-type pores agree with algebraic expression confirmed by available experimental data.

Risk control of heavy metal in waste incinerator ash by available solidification scenarios in cement production based on waste flow analysis

Incineration is a common method in municipal solid waste management, which has several advantages such as reducing the volume of waste, but with concerns about exhaust gas and ash management. In this study, heavy metals in bottom ash, secondary furnace ash and fly ash of two waste incinerators in Tehran and Nowshahr were analyzed and its control in cement production was investigated. For this purpose, twelve monthly samples of three types of incinerator ash were analyzed. By combining the studied ashes in the raw materials, the quantity of metals in the cement was analyzed. Finally, by investigating four scenarios based on quantitative variations in the routes of municipal solid waste, ash quantity and the related risk caused by its heavy metals were studied. The results showed that the concentration of heavy metals in the three ash samples of the studied incinerators was 19,513-23,972 µg/g and the composition of the metals included Hg (less than 0.01%), Pb (2.93%), Cd (0.59%), Cu (21.51%), Zn (58.7%), As (less than 0.01%), Cr (15.88%), and Ni (0.91%). The best quality of produced cement included 20% ash and 10% zeolite, which was the basis of the next calculations. It was estimated that the reduction of the release of metals into the environment includes 37 gr/day in best scenario equal to 10.6 tons/year. Ash solidification can be considered as a complementary solution in waste incinerator management.

Wood fly ash and blast furnace slag management by alkali-activation: Trace elements solidification and composite application

Wood and biomass are burned in many industries as a sustainable energy source. The large quantities of fly ash produced must be landfilled, leading to environmental concerns. Precipitator wood fly ash (PFA) and ground granulated blast furnace slag (BFS) have been used in this study to prepare alkali-activated composites to manage and recycle the fly ash. After an essential characterization, the influence of parameters such as PFA and BFS content, alkaline activator content (silica moduli of 0, 0.82, 1.32), curing method, and curing duration on the mechanical, chemical, and microstructural properties of the samples have been studied through compressive strength, density, FTIR, and SEM-EDS investigations. The environmental safety and influence of polycondensation on heavy metal stabilization have been examined through ICP-MS. The results prove that oven and hydrothermal curing obtain the early age strength. Despite the variations of strength with duration and type of curing, the compressive strength of samples after 28 days of curing tends to close values for a constant PFA/BFS ratio, due to which the need for energy-intensive curing methods is addressed. ICP-MS shows that the composites can suitably solidify As, Cd, Ba, Cr, Pb, Mo, Se, Hg, Sr, Cu, and Zn. On the other hand, the composites were almost incapable of stabilizing Co and V. Unlike the case for mechanical properties; higher PFA content favours hazardous metal stabilization through polycondensation.

Coupling effect of solidification and consolidation on characteristics of the dredged silt

Dehydration with a plate and frame filter press is a common method for treating dredged silt from rivers and lakes. The silt is often conditioned by the addition of solidifying materials before plate and frame press filtration and, therefore, is subjected to the coupling effect of solidification and consolidation. In this study, consolidation tests of the silt with cement were carried out and compared with the silt after only solidification or only consolidation in terms of moisture content, unconfined compressive strength, and leaching concentration. The test results showed that the moisture content of the silt can be reduced to less than 60% under the coupling action of solidification and consolidation, which was 22% and 4% lower than with solidification only or consolidation only, respectively. The effect of consolidation improved the solidification process; the unconfined compressive strength increased rapidly in the early stage of curing and was 30-150% higher than that of solidified silt. The coupling effects of solidification and consolidation on the leaching concentrations of Ni and Cr in silt were the most significant, and the lowest leaching concentrations were 60% and 90% lower than those of solidified only and consolidated only silt, respectively.

Mixing uniformity effect on leaching behaviour of cement-based solidified contaminated clay

Mixing uniformity is essential for the quality control of the contaminated clay's solidification. To investigate the effect of the mixing uniformity on the leaching behaviour of the cement-based solidified contaminated clay, this study proposed a quantitative method to characterize the mixing uniformity and investigated the leaching behaviour by the leaching toxicity tests and semi-dynamic leaching tests. X-ray computed tomography (X-CT) was employed to reveal the internal mesoscopic structure. In this case, Pb2+ was selected as a tagged pollutant because of the widespread attention at heavy metal-contaminated sites. The leaching toxicity indicates the significant Pb2+ concentration deviation among the parallel specimens and non-association with the mixing uniformity. However, the Pb2+ cumulative leaching mass and observed diffusion coefficient by the semi-dynamic leaching tests both decrease with the mixing uniformity. X-CT image analysis reveals that the high cement zones wrap the low cement zones with different dimensions in the heterogeneous solidified matrix. Moreover, the specimen pretreatment method in the existing leaching toxicity standards may be inadequate because of the overall encapsulation destruction by the crushing process and representativeness uncertainty when sampling. However, for semi-dynamic leaching, the Pb2+ migration depends on the uniformity, reflecting the continuous distribution of high cement zones.

Valorization of lead-zinc mine tailing waste through geopolymerization: Synthesis, mechanical, and microstructural properties

Lead-zinc mine tailing waste can have significant environmental impacts due to its potential for releasing toxic elements into the surroundings and contaminating local soil and water. This paper focuses on the valorization of lead-zinc mine tailing waste through geopolymerization, a sustainable process that can transform waste into useful building materials. Geopolymer matrixes with various mixtures of mine tailing (0-100 wt%), fly ash (0-100 wt%), and flue gas desulfurization (FGD) gypsum (0, 5, and 10 wt%) were synthesized using different activators such as sodium hydroxide (NaOH, 5, 10 M) and sodium silicate (waterglass, 0, 12.5 wt%). Visual inspection, unconfined compressive strength (UCS) testing, and microstructural analysis (e.g., X-ray diffractions, Fourier transforms infrared, and scanning electron microscopy) were employed for the physicochemical characterization of these geopolymers. The highest UCS value of 24.1 MPa was observed in a geopolymer specimen with 100 wt% fly ash and activated by 10 M NaOH and cured for 28 days. The blending of mine tailings would result in strength recession, e.g., the integrating of 25 wt% tailings showed a UCS of 12.3 MPa. The addition of 5 wt% gypsums can improve early strength development, particularly for matrixes with 50-75 wt% fly ash. But adding 10 wt% gypsums would lead to strength retrogression of the resulting geopolymers. The introduction of waterglass can also facilitate geopolymerization and improve strength development. However, the cointegrating of gypsum and waterglass can induce an antagonistic effect and lead to the collapse of the geopolymer specimens. The findings revealed that the strength and microstructural properties of geopolymer are determined by the matrix compositions, alkaline activators, etc. Effective regulation of these factors can produce geopolymer matrixes with high dimensional stability and UCS that well meet construction material standards. Overall, the study indicates that geopolymerization represents a viable and eco-friendly solution for valorizing lead-zinc mine tailing waste and gaining alternative building materials.

Enhancing road performance of lead-contaminated soil through biochar-cement solidification: An experimental study

The effectiveness of cement-based solidification for remediating heavy metal-contaminated soil diminishes at high levels of contamination. To overcome this limitation, the potential of a biochar-cement composite curing agent to enhance the properties of Pb 2+ contaminated soil was investigated in this study. The permeability, unconfined compressive strength (UCS), and leaching characteristics of the biochar-cement composite material were assessed under varying biochar contents. The results revealed that the addition of 1-5 wt% biochar in cement significantly improved the UCS of the solidified soil. However, excessive biochar contents had a detrimental effect on the strength of samples. Additionally, the incorporation of 3.0% biochar reduced the hydraulic conductivity and porosity to 7.75 × 10-9 cm/s and 43.12%, respectively. Moreover, the biochar-cement composite material exhibited remarkable efficiency in treating highly concentrated Pb2+ contaminated soil, with leaching concentration decreasing significantly with increasing biochar content, falling below the Chinese hazardous waste identification standard. Overall, the utilization of a biochar-cement composite curing agent in the solidification of heavy metal-contaminated soil could be considered a promising subgrade filler technique.

Assessment of effectiveness in stabilization/solidification of arsenic-contaminated soil: long-term leaching test and geophysical measurement

This study focused on evaluating the effectiveness of stabilizer/binding agents in immobilizing arsenic (As) in contaminated soil using both geochemical and geophysical monitoring methods. The effluent from the stabilizer/binding agent's application and control columns was analyzed, and the status of the columns was monitored using electrical resistivity (ER) and induced polarization (IP) methods. As stabilizers/binder, acid mine drainage sludge (AMDS) and steel slag (SS) were used, which delayed As and Ca leaching time and significantly reduced As leaching amount. Determination coefficients for As and Fe leaching exhibited elevated values (control column, R2 = 0.955; AMDS column, R2 = 0.908; and SS column, R2 = 0.833). A discernible decline in the concentration of leached Fe was accompanied by a corresponding reduction in IP. The determination coefficients correlating IP and Fe leaching remained substantial (control column, R2 = 0.768; AMDS column, R2 = 0.807; and SS column, R2 = 0.818). Such IP measurements manifest as instrumental tools in monitoring and assessing the retention capacity of applied stabilizer/binding agents in As-affected soils, thereby furnishing crucial data for the enduring surveillance of stabilization/solidification locales. This research posits a swift and continuous monitoring method for solidification/stabilization locales in situ.

Solidification of heavy metals in municipal solid waste incineration washed fly ash by asphalt mixture

Using asphalt mixture to solidify heavy metals in municipal solid waste incineration fly ash can reduce pollution and realize resource utilization. In this study, the physical and chemical properties of washed fly ash were analyzed, and washed fly ash was added to asphalt mixture as filler instead of mineral powder. The study involved analyzing the mechanical attributes of asphalt mixtures containing washed fly ash, along with examining the characteristics of asphalt binder that incorporates the washed fly ash. Subsequently, assess the potential leaching hazards associated with asphalt mixture incorporating washed fly ash. The test results showed that washed fly ash was a Si-Al-Ca system material, which had small particle size, large specific surface area and many pores. It increased the contact area with asphalt, which improved encapsulation of asphalt and aggregates. The optimal dosage of washed fly ash is 2.5%. At this dosage, the mixture attains optimal high-temperature performance, while both low-temperature performance and the characteristics of washed fly ash asphalt binder align with requirements. Asphalt mixture has solidification on heavy metals, with strongest solidification for Zn, followed by Cu, Cr. A prediction model of leaching amount versus time was constructed for Pb, Ba and Ni, which have weak solidified ability. The cumulative leaching amount of the road within 15 years of service life was calculated through the model, and it was obtained that the addition of washed fly ash will not cause pollution to environment. Overall, this study showed that asphalt mixtures can be used for stabilization/solidification of washed fly ash while saving natural mineral, providing a theoretical basis for the resource application of washed fly ash in asphalt road construction.

Enhancing physical and chemical stability of hygroscopic hydroxytyrosol by cocrystal formation

Hydroxytyrosol (HT) is a natural phenolic compound with potent antioxidant activity extracted from olive trees. It is generally a slightly hydrated viscous liquid at ambient conditions, and it is highly susceptible to oxygen due to the presence of catechol moiety. Although encapsulation technique provides HT in powder form, it does not improve its chemical stability. Herein, we propose an efficient solution to the high hygroscopicity and poor stability of HT. Four cocrystals were first reported, and their intermolecular interactions were analyzed in detail. After cocrystallization, the melting point is increased and the hygroscopicity is significantly decreased. HT cocrystals are thus solid at room temperature. Moreover, hydroxytyrosol cocrystals with betaine (HT-BET) and nicotinamide (HT-NIC) demonstrate superior chemical stability than pure HT, olive extract, and HT encapsulation material. Therefore, cocrystallization can be considered as a promising approach to overcome the application obstacles of HT.

Solidification and oral delivery of biologics to the colon- A review

The oral delivery of biologics such as therapeutic proteins, peptides and oligonucleotides for the treatment of colon related diseases has been the focus of increasing attention over the last years. However, the major disadvantage of these macromolecules is their degradation propensity in liquid state which can lead to the undesirable and complete loss of function. Therefore, to increase the stability of the biologic and reduce their degradation propensity, formulation techniques such as solidification can be performed to obtain a stable solid dosage form for oral administration. Due to their fragility, stress exerted on the biologic during solidification has to be reduced with the incorporation of stabilizing excipients into the formulation. This review focuses on the state-of-the-art solidification techniques required to obtain a solid dosage form for the oral delivery of biologics to the colon and the use of suitable excipients for adequate stabilization upon solidification. The solidifying processes discussed within this review are spray drying, freeze drying, bead coating and also other techniques such as spray freeze drying, electro spraying, vacuum- and supercritical fluid drying. Further, the colon as site of absorption in both healthy and diseased state is critically reviewed and possible oral delivery systems for biologics are discussed.

Stabilization and solidification of arsenic contaminated silty sand using alkaline activated slag

Contamination of soils by arsenic represents a significant environmental and public health risk, making effective remediation strategies a pressing concern. One commonly employed technique is stabilization and solidification, which involves the addition of stabilizing binders such as cement to immobilize arsenic. This study investigates the potential of alkaline activated slag for stabilization and solidification of arsenic-contaminated soil, employing the toxic characteristic leaching procedure (TCLP) and unconfined compressive strength (UCS) tests. To assess the strength and leachability behavior, the research examines the effect of several factors, including binder content, curing time, curing conditions, alkaline activator solution to slag ratio, sodium silicate to sodium hydroxide ratio, and sodium hydroxide concentration. Additionally, field emission scanning electron microscopes (FE-SEM) in combination with energy-dispersive X-ray spectroscopy (EDS) and X-ray diffraction (XRD) tests are employed to analyze the stabilization and solidification mechanism. The study shows that increasing the slag content to 20% by weight after 28 days of curing at ambient temperature leads to a decrease of almost 92% in the concentration of leached arsenic and an increase in UCS from 80 kPa to approximately 19 MPa. The formation of albite and anorthite crystals, along with gels such as (N, C)-A-S-H and C-S-H, contributes to enhanced strength and reduced leachability. As a result, the use of alkaline activated slag is identified as an effective and environmentally friendly approach for the stabilization/solidification of arsenic-contaminated soils. This study highlights the use of alkaline activated slag as an effective solution for remediating arsenic-contaminated soils while simultaneously reducing waste, greenhouse gas emissions, and energy consumption. Slag, a byproduct of metal production, is often wasted due to a lack of value and landfill space. However, alkaline activated slag demonstrates the potential to stabilize soil, immobilize heavy metals, and provide efficient and sustainable soil remediation.

Parametric study of lotus-type pore shape in solid subject to Henry's laws at interfaces

Mechanisms of the length and maximum radius of lotus-type or single pores in ice or nonmetals satisfied by Henry's law at gas-liquid interfaces dissolved by a gas during unidirectional solidification are rigorously investigated and supported by a Table from algebraic predictions involving different dimensionless working parameters. Lotus-type porous materials characterized by directional properties have been often used as functional materials in food, biomedical, and micro- and nano-technologies. Following previous work taking into account solute amount and transport within the pore, and concentration boundary layers on the advancing solid-liquid interface and bubble cap, and the Young-Laplace equation and Henry's law at liquid-gas interfaces, the algebraic study further provides a Table for a quantitative and extensive understanding of different mechanisms of length and maximum radius. Dimensionless parameters include solute transport parameters of Henry's law constant, mass transfer coefficient, partition coefficient, solute gas amount in imposed ambient, and solute transport parameter, and fluid and thermal parameters of solidification rate, imposed gas pressure, hydrostatic pressure, and geometrical parameter of inter-pore spacing. The controlling of the shapes of lotus-type pores is achieved by a good comparison between predicted maximum diameter and inter-pore spacing during freezing of water dissolved by oxygen gas.

Effects of Mn addittion, cooling rate and holding temperature on the modification and purification of iron-rich compounds in AlSi10MnMg(Fe) alloy

The use of secondary aluminum alloys in industry is still limited by the high Fe contents in recycled alloys. In general, the Fe-rich intermetallic compounds deteriorate the performance of secondary Al-Si alloys, specially the β-Fe phase. To mitigate the detrimental effects of iron, the influence of diferent cooling rates and holding temperatures on the modification and purification of iron-rich compounds in commercial AlSi10MnMg alloy with 1.1 wt % Fe was studied. According to the results obtained by CALPHAD calculations, the alloy was modified by adding a 0.7 wt%, 1.2 wt%. and 2.0 wt% of Mn. The phase formation and morphology of iron-rich compounds was systematically studied and correlated by different microstructural characterization techniques. The experimental results showed that the detrimental β-Fe phase can be avoided by adding at least 1.2 wt % of Mn at the studied cooling rates. Finally, the effect of different holding temperatures in the sedimentation of Fe-rich compounds also was studied. Hence, the gravitational sedimentation experiments at different holding times and temperatures were conducted to validate the feasibility of the methodology in different processing conditions. The experimental results showed a high Fe removal efficiency up to 64% and 61%, after a holding time of 30 min at 600 °C and 670 °C, respectively. The addition of Mn improved the Fe removal efficiency but not gradually, as the best results were obtained in the alloy containing 1.2 wt % Mn.

Effect of microbially induced calcium carbonate precipitation treatment on the solidification and stabilization of municipal solid waste incineration fly ash (MSWI FA) - Based materials incorporated with metakaolin

Microbially induced calcium carbonate precipitation (MICP) has been considered as a potential treatment method for the solidification and stabilization of municipal solid waste incineration fly ash (MSWI-FA).The main obstacle for MICP treatment of MSWI-FA is the harsh environment which causes the bacteria fail to maintain their urease activity effectively, thus decreases the solidification effect and material properties. Currently, there is no research on blending metakaolin (MK) as a protective carrier for the bacteria into the MSWI-FA. The effect of the MICP process on the curing properties of MSWI FA-based cementing materials in the MK and MSWI-FA reaction system is largely unknown. In this study, different mixing ratios of MK were used to adjust the Ca/Si/Al ratio in the mixture, and the properties of the cementing material (MSWI-FA mixed with MK and water) and the MICP-treated material (MSWI-FA mixed with MK and bacterial solution) were investigated. This study contributes to find suitable additives to promote effect of MICP on the solidification of MSWI-FA and the improvement of material properties. The results showed when the mixing ratio of MSWI FA was 90 wt %, the MICP treatment was able to increase the compressive strength of the samples up to 0.99 Mp, and the compressive strength of samples reached 1.46 MPa, when the mixing ratio of MSWI FA was 80 wt %. Though the metakaolin did not show inhibitory effect on the urease activity, the compressive strength of the MICP-treated samples did not further show a significant increase when the mixture of MK was increased from 20 wt% to 30 wt%. Further investigation suggested that MICP activities of bacteria utilizing calcium sources could have an impact on the formation/deformation of calcium-containing hydration products in the reaction system, thus affecting the mechanical and chemical properties of MSWI based materials. MICP treatment is effective in the immobilization of certain heavy metals of MSWI FA, especially for Pb, Cd and Zn. This research shows the potential of using MICP to treat the MSWI fly ash, meanwhile, it is necessary to find suitable reaction system with the proper additives in order to further improve the properties of the MSWI FA based material in terms of mechanical performance.

Disposal technology and new progress for dioxins and heavy metals in fly ash from municipal solid waste incineration: A critical review

Incineration has gradually become the most effective way to deal with MSW due to its obvious volume reduction and weight reduction effects. However, since heavy metals and organic pollutants carried by municipal solid waste incinerator fly ash (MSWI FA) pose a serious threat to the ecological environment and human health, they need to be handled carefully. In this study, the current status of MSWI FA disposal was first reviewed, and the harmless and resourceful disposal technologies of heavy metals and organic pollutants in MSWI FA are summarized as well. A summary of the advantages and disadvantages of each technology, including sintering, melting/vitrification, hydrothermal treatment, mechanochemistry, solidification/stabilization of MSWI FA, is compared. Finally, the research work that needs to be strengthened in the future (such as codisposal of multiple wastes, long-term stability research of disposal products, etc.) was proposed. Through comprehensive analysis, some reasonable and feasible suggestions were provided for the effective and safe disposal of MSWI FA in the future.

An overview and critical assessment of the mechanisms of microstructural refinement during ultrasonic solidification of metals

A refined, equiaxed grain structure and the formation of finer primary intermetallic phases are some of the notable benefits of ultrasonic processing of liquid/solidifying melts. Ultrasonic treatment (UST) has been widely explored in Al and Mg-based alloys due to its operational versatility and scalability. During UST, the refinement of grain and primary intermetallic phases occurs via cavitation-induced fragmentation mechanisms. In addition, UST improves the efficiency (activation of particles) of the conventional grain refinement process when potent particles are added through master alloys. Though the UST's ability to produce refined as-cast structures is well recognized, the understanding of the refinement mechanisms is still debated and unresolved. Significant efforts have been devoted to understanding these mechanisms through the use of sophisticated techniques such as in-situ/ real-time observation, lab-scale and commercial-scale casting processes. All these studies aim to demonstrate the significance of cavitation, fragmentation modes, and alloy chemistry in microstructure refinement. Although the physical effects of cavitation and acoustic streaming (fluid flow) are primary factors influencing the refinement, the dominant grain refinement mechanisms are affected by several solidification variables and casting conditions. Some of these include melt volume, solute, cooling rate, potent particles, grain growth (equiaxed, columnar or dendritic), and the cold zones of the casting where the onset of nucleation occurs. This review aims to provide a better insight into solidification variables emphasizing the importance of cold zones in generating fine structures for small- and large-volume (direct chill) castings. Another important highlight of this review is to present the relatively less explored mechanism of (acoustic) vibration-induced crystallization and discuss the role of cavitation in achieving a refined ingot structure.