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Pendola M, Saha S. Microwave processing of a dental ceramic used in computer-aided design/computer-aided manufacturing. GENERAL DENTISTRY 2015; 63:24-28. [PMID: 26325637] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Subscribe] [Scholar Register] [Indexed: 06/04/2023]
Abstract
Because of their favorable mechanical properties and natural esthetics, ceramics are widely used in restorative dentistry. The conventional ceramic sintering process required for their use is usually slow, however, and the equipment has an elevated energy consumption. Sintering processes that use microwaves have several advantages compared to regular sintering: shorter processing times, lower energy consumption, and the capacity for volumetric heating. The objective of this study was to test the mechanical properties of a dental ceramic used in computer-aided design/computer-aided manufacturing (CAD/CAM) after the specimens were processed with microwave hybrid sintering. Density, hardness, and bending strength were measured. When ceramic specimens were sintered with microwaves, the processing times were reduced and protocols were simplified. Hardness was improved almost 20% compared to regular sintering, and flexural strength measurements suggested that specimens were approximately 50% stronger than specimens sintered in a conventional system. Microwave hybrid sintering may preserve or improve the mechanical properties of dental ceramics designed for CAD/CAM processing systems, reducing processing and waiting times.
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277
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Li M, Xiao Y, Zhang Z, Yu J. Bimodal sintered silver nanoparticle paste with ultrahigh thermal conductivity and shear strength for high temperature thermal interface material applications. ACS APPLIED MATERIALS & INTERFACES 2015; 7:9157-68. [PMID: 25890996 DOI: 10.1021/acsami.5b01341] [Citation(s) in RCA: 15] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/18/2023]
Abstract
A bimodal silver nanoparticle (AgNP) paste has been synthesized via the simple ultrasonic mixing of two types of unimodal AgNPs (10 and 50 nm in diameter). By sintering this paste at 250 °C for 30 min, we obtained an ultrahigh thermal conductivity of 278.5 W m(-1) K(-1), approximately 65% of the theoretical value for bulk Ag. The shear strength before and after thermal cycling at 50-200 °C for 1000 cycles was approximately 41.80 and 28.75 MPa, respectively. The results show that this excellent performance is attributable to the unique sintered structures inside the bimodal AgNP paste, including its low but stable porosity and the high density coherent twins. In addition, we systematically discuss the sintering behavior of this paste, including the decomposition of the organic layers and the formation of the coherent twins. On the basis of these results, we confirm that our bimodal AgNP paste has excellent potential as a thermal interface material for high temperature power device applications.
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278
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Dargatz B, Gonzalez-Julian J, Guillon O. Improved compaction of ZnO nano-powder triggered by the presence of acetate and its effect on sintering. SCIENCE AND TECHNOLOGY OF ADVANCED MATERIALS 2015; 16:025008. [PMID: 27877777 PMCID: PMC5036464 DOI: 10.1088/1468-6996/16/2/025008] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 02/15/2015] [Revised: 03/06/2015] [Accepted: 03/07/2015] [Indexed: 06/06/2023]
Abstract
The retention of nanocrystallinity in dense ceramic materials is still a challenge, even with the application of external pressure during sintering. The compaction behavior of high purity and acetate enriched zinc oxide (ZnO) nano-powders was investigated. It was found that acetate in combination with water plays a key role during the compaction into green bodies at moderate temperatures. Application of constant pressure resulted in a homogeneous green body with superior packing density (86% of theoretical value) at moderate temperature (85 °C) in the presence of water. In contrast, no improvement in density could be achieved if pure ZnO powder was used. This compaction behavior offers superior packing of the particles, resulting in a high relative density of the consolidated compact with negligible coarsening. Dissolution accompanying creep diffusion based matter transport is suggested to strongly support reorientation of ZnO particles towards densities beyond the theoretical limit for packing of ideal monosized spheres. Finally, the sintering trajectory reveals that grain growth is retarded compared to conventional processing up to 90% of theoretical density. Moreover, nearly no radial shrinkage was observed after sinter-forging for bodies performed with this advanced processing method.
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279
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Co-Precipitation of YAG Powders for Transparent Materials: Effect of the Synthesis Parameters on Processing and Microstructure. MATERIALS 2014; 7:7145-7156. [PMID: 28788238 PMCID: PMC5456015 DOI: 10.3390/ma7107145] [Citation(s) in RCA: 15] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 08/25/2014] [Revised: 09/28/2014] [Accepted: 10/13/2014] [Indexed: 11/30/2022]
Abstract
The fabrication of transparent polycrystalline Y3Al5O12 (YAG) is still a challenge, requiring the achievement of highly pure and fully dense, homogeneous materials. An important role is played by the powder characteristics: pure, fine and unagglomerated powders are essential for achieving full density and the required microstructural features. Keeping in mind these requirements, the aim of this work was to investigate the role of different synthesis parameters during co-precipitation, which is widely used to prepare YAG powders for transparent devices. The key role of the precipitant solution is here illustrated, by comparing the effect of aqueous ammonia (AA) versus ammonium hydrogen carbonate (AHC). This latter allowed the preparation of softly agglomerated powders, characterized by a very good sinterability. However, when AHC is used, attention should be paid to its concentration. By comparing the effect of two AHC precipitant solutions (at 0.5 M and 1.5 M, respectively), only the former one allowed the preparation of pure YAG powders, free from secondary phases. In this last condition, by using both chlorides and nitrates as YAG precursors, pressureless sintering at 1500–1600 °C/3 h gave rise to pure materials, highly dense and characterized by a fine and homogeneous microstructure.
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280
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Crisp RW, Panthani MG, Rance WL, Duenow JN, Parilla PA, Callahan R, Dabney MS, Berry JJ, Talapin DV, Luther JM. Nanocrystal grain growth and device architectures for high-efficiency CdTe ink-based photovoltaics. ACS NANO 2014; 8:9063-72. [PMID: 25133302 DOI: 10.1021/nn502442g] [Citation(s) in RCA: 28] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/22/2023]
Abstract
We study the use of cadmium telluride (CdTe) nanocrystal colloids as a solution-processable "ink" for large-grain CdTe absorber layers in solar cells. The resulting grain structure and solar cell performance depend on the initial nanocrystal size, shape, and crystal structure. We find that inks of predominantly wurtzite tetrapod-shaped nanocrystals with arms ∼5.6 nm in diameter exhibit better device performance compared to inks composed of smaller tetrapods, irregular faceted nanocrystals, or spherical zincblende nanocrystals despite the fact that the final sintered film has a zincblende crystal structure. Five different working device architectures were investigated. The indium tin oxide (ITO)/CdTe/zinc oxide structure leads to our best performing device architecture (with efficiency >11%) compared to others including two structures with a cadmium sulfide (CdS) n-type layer typically used in high efficiency sublimation-grown CdTe solar cells. Moreover, devices without CdS have improved response at short wavelengths.
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281
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Norman ZM, Anderson NC, Owen JS. Electrical transport and grain growth in solution-cast, chloride-terminated cadmium selenide nanocrystal thin films. ACS NANO 2014; 8:7513-21. [PMID: 24960255 PMCID: PMC4216209 DOI: 10.1021/nn502829s] [Citation(s) in RCA: 9] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/07/2023]
Abstract
We report the evolution of electrical transport and grain size during the sintering of thin films spin-cast from soluble phosphine and amine-bound, chloride-terminated cadmium selenide nanocrystals. Sintering of the nanocrystals occurs in three distinct stages as the annealing temperature is increased: (1) reversible desorption of the organic ligands (≤150 °C), (2) irreversible particle fusion (200-300 °C), and (3) ripening of the grains to >5 nm domains (>200 °C). Grain growth occurs at 200 °C in films with 8 atom % Cl(-), while films with 3 atom % Cl(-) resist growth until 300 °C. Fused nanocrystalline thin films (grain size = 4.5-5.5 nm) on thermally grown silicon dioxide gate dielectrics produce field-effect transistors with electron mobilities as high as 25 cm(2)/(Vs) and on/off ratios of 10(5) with less than 0.5 V hysteresis in threshold voltage without the addition of indium.
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282
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Pazarlioglu SS, Gokce H, Ozyegin S, Salman S. Effect of sintering on the microstructural and mechanical properties of meleagris gallopova hydroxyapatite. Biomed Mater Eng 2014; 24:1751-69. [PMID: 24948459 DOI: 10.3233/bme-140987] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
Abstract
In this study, we obtained hydroxyapatite powders from the femur bones of meleagris gallopova at three steps and sintered at five different temperatures. The reactions, which occur during sintering of obtained powders, have been characterized by X-ray diffraction (XRD) patterns, scanning electron microscope (SEM), differential thermal analysis (DTA), thermo-gravimetric analysis (TGA) and Fourier transform infrared spectroscopy (FTIR) techniques. The mechanical properties of meleagris gallopova hydroxyapatite powders were determined by the measurements of density, hardness, porosity, activation energy for grain growth, variation of average grain sizes, fracture toughness and compression strength. The Fourier transform infrared spectra and the thermogravimetric analysis/differential thermal analysis thermograms of meleagris gallopova hydroxyapatite powders indicated that the presence of organic compounds were completely removed from the matrice. The X-ray diffraction patterns showed that decomposition of meleagris gallopova hydroxyapatite into tricalcium phosphate and calcium oxide was observed for the sintered samples at 1300°C. At the same temperature, formation of microcracks were also detected by scanning electron microscopy image. Mechanical tests showed that maximum hardness, fracture toughness and compression strength values were measured for the sintered samples at 1200°C.
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283
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Sintering Behaviour of Waste Olivine and Olivine/Alumina Blends. MATERIALS 2014; 7:4773-4788. [PMID: 28788705 PMCID: PMC5455912 DOI: 10.3390/ma7064773] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 04/23/2014] [Revised: 06/09/2014] [Accepted: 06/10/2014] [Indexed: 11/16/2022]
Abstract
The sintering behaviour of several green compacts made with olivine or olivine/alumina powder blends has been examined. To this goal, powders were attrition milled, uniaxially pressed into specimens and air sintered at temperatures ranging from 1100 to 1300 °C. The resulting samples were characterized by water absorption, shrinkage, phase composition and density. Compositions containing 5%, 10% and 20% Al2O3 have a sintering behaviour similar to that of olivine alone, reaching low residual porosity when fired at 1300 °C. Conversely, the composition containing 40% Al2O3 displays an almost flat shrinkage profile and maintains high residual porosity in the examined temperature range.
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284
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Carrillo C, Johns TR, Xiong H, DeLaRiva A, Challa SR, Goeke RS, Artyushkova K, Li W, Kim CH, Datye AK. Trapping of Mobile Pt Species by PdO Nanoparticles under Oxidizing Conditions. J Phys Chem Lett 2014; 5:2089-93. [PMID: 26270497 DOI: 10.1021/jz5009483] [Citation(s) in RCA: 44] [Impact Index Per Article: 4.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 05/21/2023]
Abstract
Pt is an active catalyst for diesel exhaust catalysis but is known to sinter and form large particles under oxidizing conditions. Pd is added to improve the performance of the Pt catalysts. To investigate the role of Pd, we introduced metallic Pt nanoparticles via physical vapor deposition to a sample containing PdO nanoparticles. When the catalyst was aged in air, the Pt particles disappeared, and the Pt was captured by the PdO, forming bimetallic Pt-Pd nanoparticles. The formation of metallic Pt-Pd alloys under oxidizing conditions is indeed remarkable but is consistent with bulk thermodynamics. The results show that mobile Pt species are effectively trapped by PdO, representing a novel mechanism by which Ostwald ripening is slowed down. The results have implications for the development of sinter-resistant catalysts and help explain the improved performance and durability of Pt-Pd in automotive exhaust catalytic converters.
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285
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Di Gregorio F, Santoro D, Arena U. The effect of ash composition on gasification of poultry wastes in a fluidized bed reactor. WASTE MANAGEMENT & RESEARCH : THE JOURNAL OF THE INTERNATIONAL SOLID WASTES AND PUBLIC CLEANSING ASSOCIATION, ISWA 2014; 32:323-330. [PMID: 24638275 DOI: 10.1177/0734242x14525821] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/03/2023]
Abstract
The effect of ash composition on the fluidized bed gasification behaviour of poultry wastes was investigated by operating a pre-pilot scale reactor with two batches of manure obtained from an industrial chicken farm. The experimental runs were carried out by keeping the fluidized bed velocity fixed (at 0.4m s(-1)) and by varying the equivalence ratio between 0.27 and 0.40, so obtaining bed temperature values between 700 and 800 °C. The performance of the gasification process was assessed by means of mass balances as well as material and feedstock energy analyses, and reported in terms of cold gas efficiency (CGE), specific energy production, low heating value of obtained syngas and yield of undesired by-products. The experimental results indicate the crucial role of ash amount and composition of the two poultry wastes. In particular, higher ash content (25.1% instead of 17.2%) and higher fractions of calcium, phosphorous and potassium (with an increase of 24, 30 and 28%, respectively) induce a dramatic reduction of all the process performance parameters: CGE reduces from 0.63 to 0.33 and the specific energy from 2.1 to 1.1 kWh kg(fuel)(-1). At the same time, the formation of alkali compounds and their behaviour inside the fluidized bed reactor determine an increase of feedstock energy losses, which is related to occurrence of sintering and bridging between bed particles.
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286
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Development of Metal Plate with Internal Structure Utilizing the Metal Injection Molding (MIM) Process. MATERIALS 2013; 6:5878-5892. [PMID: 28788427 PMCID: PMC5452757 DOI: 10.3390/ma6125878] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 09/10/2013] [Revised: 12/05/2013] [Accepted: 12/05/2013] [Indexed: 11/22/2022]
Abstract
In this study, we focus on making a double-sided metal plate with an internal structure, such as honeycomb. The stainless steel powder was used in the metal injection molding (MIM) process. The preliminary studies were carried out for the measurement of the viscosity of the stainless steel feedstock and for the prediction of the filling behavior through Computer Aided Engineering (CAE) simulation. PE (high density polyethylene (HDPE) and low density polyethylene (LDPE)) and polypropylene (PP) resins were used to make the sacrificed insert with a honeycomb structure using a plastic injection molding process. Additionally, these sacrificed insert parts were inserted in the metal injection mold, and the metal injection molding process was carried out to build a green part with rectangular shape. Subsequently, debinding and sintering processes were adopted to remove the sacrificed polymer insert. The insert had a suitable rigidity that was able to endure the filling pressure. The core shift analysis was conducted to predict the deformation of the insert part. The 17-4PH feedstock with a low melting temperature was applied. The glass transition temperature of the sacrificed polymer insert would be of a high grade, and this insert should be maintained during the MIM process. Through these processes, a square metal plate with a honeycomb structure was made.
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287
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Zhu P, Cao Z, Ye Y, Qian G, Lu B, Zhou M, Zhou J. Reuse of hazardous calcium fluoride sludge from the integrated circuit industry. WASTE MANAGEMENT & RESEARCH : THE JOURNAL OF THE INTERNATIONAL SOLID WASTES AND PUBLIC CLEANSING ASSOCIATION, ISWA 2013; 31:1154-1159. [PMID: 24025370 DOI: 10.1177/0734242x13502379] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.1] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/02/2023]
Abstract
The Chinese integrated circuit industry has been transformed from a small state-owned sector into a global competitor, but chip manufacturing produces large amounts of calcium fluoride sludges (CFS). In China, landfill is a current option for treating CFS. In order to solve the problem of unavailable landfill sites and prevent fluorine from dissolved CFS polluting water sources, CFS was tested as a component for a ceramic product made with sodium borate, sodium phosphate and waste alumina using a low-temperature sintering technology, and the effects of various factors on characteristics of the ceramic were investigated to optimize the process. The best sintering temperature was controlled at 700°C, and the optimal raw material ratio of the ceramic was 11% sodium borate, 54% sodium phosphate, 30% CFS and 5% waste alumina. The CFS ceramic was characterized by a morphological structure and X-ray diffraction. The results indicated that CFS was transformed into Na2Ca(PO4)F as an inert and a main crystalline phase in the ceramic, which was enclosed by the borophosphate glass. Toxicity characteristic leaching procedure, corrosion resistance and compressive strength tests verified CFS ceramic as a qualified construction ceramic material, and the fluorine from CFS was solidified in the inert crystalline phase, which would not be released to cause secondary pollution. This novel technology not only avoids the CFS hydrolyzing reaction forming harmful hydrofluoric acid gas at 800°C and above, but also produces high-performance ceramics as a construction material, in accordance with the concept of sustainable development.
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288
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Chiang TH, Yeh HC. The Synthesis of α-MoO₃ by Ethylene Glycol. MATERIALS 2013; 6:4609-4625. [PMID: 28788350 PMCID: PMC5452848 DOI: 10.3390/ma6104609] [Citation(s) in RCA: 61] [Impact Index Per Article: 5.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 08/07/2013] [Revised: 09/17/2013] [Accepted: 10/12/2013] [Indexed: 11/16/2022]
Abstract
This study investigated the use of ethylene glycol to form α-MoO₃ (molybdenum trioxide) from ammonium molybdate tetrahydrate at various sintering temperatures for 1 h. During the sintering process, the morphologies of the constituents were observed using scanning electron microscopy (SEM), and Fourier transform infrared (FTIR) spectroscopy was used to explain the reaction process. In this work, the results obtained using X-ray photoelectron spectroscopy (XRD) demonstrated that, when the molybdenum trioxide powder was treated thermally at 300 °C, the material exhibited crystallinity. The peaks were indexed to correspond with the (110), (040), (021), (111), and (060) crystallographic planes, and the lattice parameters of a, b, and c were about 3.961, 13.876, and 3.969 Å. Using these observations, we confirmed that orthorhombic α-MoO₃ was formed for sintering temperatures from 300 to 700 °C. Pattern images were obtained by the selected area electron diffraction pattern (SAED) technique, and the d distance of the high resolution transmission electron microscopy (HRTEM) images were almost 0.39 and 0.36 nm, and the Mo 3d5/2, Mo 3d3/2, and O 1s of X-ray photoelectron spectroscopy (XPS) were located at 233.76, 237.03, and 532.19 eV, which also demonstrated that α-MoO₃ powder had been synthesized.
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289
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Porwal H, Tatarko P, Grasso S, Hu C, Boccaccini AR, Dlouhý I, Reece MJ. Toughened and machinable glass matrix composites reinforced with graphene and graphene-oxide nano platelets. SCIENCE AND TECHNOLOGY OF ADVANCED MATERIALS 2013; 14:055007. [PMID: 27877614 PMCID: PMC5090377 DOI: 10.1088/1468-6996/14/5/055007] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/08/2013] [Accepted: 09/26/2013] [Indexed: 05/25/2023]
Abstract
The processing conditions for preparing well dispersed silica-graphene nanoplatelets and silica-graphene oxide nanoplatelets (GONP) composites were optimized using powder and colloidal processing routes. Fully dense silica-GONP composites with up to 2.5 vol% loading were consolidated using spark plasma sintering. The GONP aligned perpendicularly to the applied pressure during sintering. The fracture toughness of the composites increased linearly with increasing concentration of GONP and reached a value of ∼0.9 MPa m1/2 for 2.5 vol% loading. Various toughening mechanisms including GONP necking, GONP pull-out, crack bridging, crack deflection and crack branching were observed. GONP decreased the hardness and brittleness index (BI) of the composites by ∼30 and ∼50% respectively. The decrease in BI makes silica-GONP composites machinable compared to pure silica. When compared to silica-Carbon nanotube composites, silica-GONP composites show better process-ability and enhanced mechanical properties.
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290
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German RM. Progress in Titanium Metal Powder Injection Molding. MATERIALS (BASEL, SWITZERLAND) 2013; 6:3641-3662. [PMID: 28811458 PMCID: PMC5521327 DOI: 10.3390/ma6083641] [Citation(s) in RCA: 107] [Impact Index Per Article: 9.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/29/2013] [Revised: 08/08/2013] [Accepted: 08/09/2013] [Indexed: 11/17/2022]
Abstract
Metal powder injection molding is a shaping technology that has achieved solid scientific underpinnings. It is from this science base that recent progress has occurred in titanium powder injection molding. Much of the progress awaited development of the required particles with specific characteristics of particle size, particle shape, and purity. The production of titanium components by injection molding is stabilized by a good understanding of how each process variable impacts density and impurity level. As summarized here, recent research has isolated the four critical success factors in titanium metal powder injection molding (Ti-MIM) that must be simultaneously satisfied-density, purity, alloying, and microstructure. The critical role of density and impurities, and the inability to remove impurities with sintering, compels attention to starting Ti-MIM with high quality alloy powders. This article addresses the four critical success factors to rationalize Ti-MIM processing conditions to the requirements for demanding applications in aerospace and medical fields. Based on extensive research, a baseline process is identified and reported here with attention to linking mechanical properties to the four critical success factors.
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291
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Yang Y, Lan P, Wang M, Wei T, Tan R, Song W. Nearly full-dense and fine-grained AZO:Y ceramics sintered from the corresponding nanoparticles. NANOSCALE RESEARCH LETTERS 2012; 7:481. [PMID: 22929049 PMCID: PMC3496647 DOI: 10.1186/1556-276x-7-481] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 06/20/2012] [Accepted: 08/22/2012] [Indexed: 06/01/2023]
Abstract
Aluminum-doped zinc oxide ceramics with yttria doping (AZO:Y) ranging from 0 to 0.2 wt.% were fabricated by pressureless sintering yttria-modified nanoparticles in air at 1,300°C. Scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray diffraction analysis, a physical property measurement system, and a densimeter were employed to characterize the precursor nanoparticles and the sintered AZO ceramics. It was shown that a small amount of yttria doping can remarkably retard the growth of the as-received precursor nanoparticles, further improve the microstructure, refine the grain size, and enhance the density for the sintered ceramic. Increasing the yttria doping to 0.2 wt.%, the AZO:Y nanoparticles synthetized by a coprecipitation process have a nearly sphere-shaped morphology and a mean particle diameter of 15.1 nm. Using the same amount of yttria, a fully dense AZO ceramic (99.98% of theoretical density) with a grain size of 2.2 μm and a bulk resistivity of 4.6 × 10-3 Ω·cm can be achieved. This kind of AZO:Y ceramic has a potential to be used as a high-quality sputtering target to deposit ZnO-based transparent conductive films with better optical and electrical properties.
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292
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Abstract
Aerosol synthesis of materials is a vibrant field of particle technology and chemical reaction engineering. Examples include the manufacture of carbon blacks, fumed SiO(2), pigmentary TiO(2), ZnO vulcanizing catalysts, filamentary Ni, and optical fibers, materials that impact transportation, construction, pharmaceuticals, energy, and communications. Parallel to this, development of novel, scalable aerosol processes has enabled synthesis of new functional nanomaterials (e.g., catalysts, biomaterials, electroceramics) and devices (e.g., gas sensors). This review provides an access point for engineers to the multiscale design of aerosol reactors for the synthesis of nanomaterials using continuum, mesoscale, molecular dynamics, and quantum mechanics models spanning 10 and 15 orders of magnitude in length and time, respectively. Key design features are the rapid chemistry; the high particle concentrations but low volume fractions; the attainment of a self-preserving particle size distribution by coagulation; the ratio of the characteristic times of coagulation and sintering, which controls the extent of particle aggregation; and the narrowing of the aggregate primary particle size distribution by sintering.
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293
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Kim KS, Kim Y, Jung SB. Microstructure and adhesion characteristics of a silver nanopaste screen-printed on Si substrate. NANOSCALE RESEARCH LETTERS 2012; 7:49. [PMID: 22222145 PMCID: PMC3265413 DOI: 10.1186/1556-276x-7-49] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 09/01/2011] [Accepted: 01/05/2012] [Indexed: 05/31/2023]
Abstract
The microstructural evolution and the adhesion of an Ag nanopaste screen-printed on a silicon substrate were investigated as a function of sintering temperature. Through the two thermal analysis methods, such as differential scanning calorimeter and thermo-gravimetric analysis, the sintering conditions were defined where the temperature was raised from 150°C to 300°C, all with a fixed sintering time of 30 min. The microstructure and the volume of the printed Ag nanopaste were observed using a field emission scanning electron microscope and a 3-D surface profiler, respectively. The apparent density of the printed Ag nanopaste was calculated depending on the sintering conditions, and the adhesion was evaluated by a scratch test. As the sintering temperature increased from 150°C to 300°C, the apparent density and the adhesion increased by 22.7% and 43%, respectively. It is confirmed that the printed Ag nanopaste sintered at higher temperatures showed higher apparent density in the microstructural evolution and void aggregation, resulting in the lower electrical resistivity and various scratched fractures.
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294
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Matizamhuka WR, Sigalas I, Herrmann M, Dubronvinsky L, Dubrovinskaia N, Miyajima N, Mera G, Riedel R. Characterization of the Materials Synthesized by High Pressure-High Temperature Treatment of a Polymer Derived t-BC₂N Ceramic. MATERIALS 2011; 4:2061-2072. [PMID: 28824124 PMCID: PMC5448883 DOI: 10.3390/ma4122061] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/11/2011] [Accepted: 11/10/2011] [Indexed: 11/28/2022]
Abstract
Bulk B-C-N materials were synthesized under static high thermobaric conditions (20 GPa and 2,000 °C) in a multianvil apparatus from a polymer derived t-BC1.97N ceramic. The bulk samples were characterised using X-ray synchrotron radiation and analytical transmission electron microscopy in combination with electron energy loss spectroscopy. Polycrystalline B-C-N materials with a cubic type structure were formed under the applied reaction conditions, but the formation of a ternary cubic diamond-like c-BC2N compound, could not be unambiguously confirmed.
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295
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Rizwan Z, Zakaria A, Ghazali MSM. Photopyroelectric spectroscopic studies of ZnO-MnO(2)-Co(3)O(4)-V(2)O(5) ceramics. Int J Mol Sci 2011; 12:1625-32. [PMID: 21673911 PMCID: PMC3111622 DOI: 10.3390/ijms12031625] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/04/2011] [Revised: 02/09/2011] [Accepted: 02/16/2011] [Indexed: 11/16/2022] Open
Abstract
Photopyroelectric (PPE) spectroscopy is a nondestructive tool that is used to study the optical properties of the ceramics (ZnO + 0.4MnO2 + 0.4Co3O4 + xV2O5), x = 0–1 mol%. Wavelength of incident light, modulated at 10 Hz, was in the range of 300–800 nm. PPE spectrum with reference to the doping level and sintering temperature is discussed. Optical energy band-gap (Eg) was 2.11 eV for 0.3 mol% V2O5 at a sintering temperature of 1025 °C as determined from the plot (ρhυ)2versushυ. With a further increase in V2O5, the value of Eg was found to be 2.59 eV. Steepness factor ‘σA’ and ‘σB’, which characterize the slope of exponential optical absorption, is discussed with reference to the variation of Eg. XRD, SEM and EDAX are also used for characterization of the ceramic. For this ceramic, the maximum relative density and grain size was observed to be 91.8% and 9.5 μm, respectively.
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296
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Keskinbora K, Suzuki TS, Ozgur Ozer I, Sakka Y, Suvaci E. Hybrid processing and anisotropic sintering shrinkage in textured ZnO ceramics. SCIENCE AND TECHNOLOGY OF ADVANCED MATERIALS 2010; 11:065006. [PMID: 27877373 PMCID: PMC5090455 DOI: 10.1088/1468-6996/11/6/065006] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/11/2010] [Revised: 01/11/2011] [Accepted: 11/25/2010] [Indexed: 06/06/2023]
Abstract
We have studied the combined effects of the templated grain growth and magnetic alignment processes on sintering, anisotropic sintering shrinkage, microstructure development and texture in ZnO ceramics. Suspensions of 0-10 vol % ZnO template particles were slip cast in a 12 T rotating magnetic field. Sintering and texture characteristics were investigated via thermomechanical analysis and electron backscatter diffraction, respectively. Sintering as well as texture characteristics depend on template concentration. For the studied ZnO system, there is a critical template concentration (2 vol % in this study) above which densification is limited by the templates owing to constrained sintering. Below this limit, the densification is enhanced and the anisotropic shrinkage is reduced, which is attributed to densifying characteristics of the templates.
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297
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Sintering of Fine Particles in Suspension Plasma Sprayed Coatings. MATERIALS 2010; 3:3845-3866. [PMID: 28883314 PMCID: PMC5445795 DOI: 10.3390/ma3073845] [Citation(s) in RCA: 30] [Impact Index Per Article: 2.1] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 06/07/2010] [Accepted: 06/30/2010] [Indexed: 11/17/2022]
Abstract
Suspension plasma spraying is a process that enables the production of finely grained nanometric or submicrometric coatings. The suspensions are formulated with the use of fine powder particles in water or alcohol with some additives. Subsequently, the suspension is injected into plasma jet and the liquid additives evaporate. The remaining fine solids are molten and subsequently agglomerate or remain solid, depending on their trajectory in the plasma jet. The coating’s microstructure results from these two groups of particles arriving on a substrate or previously deposited coating. Previous experimental studies carried out for plasma sprayed titanium oxide and hydroxyapatite coatings enabled us to observe either a finely grained microstructure or, when a different suspension injection mode was used, to distinguish two zones in the microstructure. These two zones correspond to the dense zone formed from well molten particles, and the agglomerated zone formed from fine solid particles that arrive on the substrate in a solid state. The present paper focuses on the experimental and theoretical analysis of the formation process of the agglomerated zone. The experimental section establishes the heat flux supplied to the coating during deposition. In order to achieve this, calorimetric measurements were made by applying experimental conditions simulating the real coatings’ growth. The heat flux was measured to be in the range from 0.08 to 0.5 MW/m2, depending on the experimental conditions. The theoretical section analyzes the sintering during the coating’s growth, which concerns the fine particles arriving on the substrate in the solid state. The models of volume, grain boundary and surface diffusion were analyzed and adapted to the size and chemistry of the grains, temperature and time scales corresponding to the suspension plasma spraying conditions. The model of surface diffusion was found to best describe the sintering during suspension plasma spraying. The formation of necks having the relative size equal to 10% of particle diameter was found to be possible during the thermal cycles occurring at the coatings’ deposition. Transmission electron microscopic observations of the agglomerated zone hydroxyapatite coating confirm the sintering of some of the fine grains.
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298
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Rao MRP, Ranpise AA, Thanki KC, Borate SG, Parikh GN. Effect of processing and sintering on controlled release wax matrix tablets of ketorolac tromethamine. Indian J Pharm Sci 2009; 71:538-44. [PMID: 20502573 PMCID: PMC2866346 DOI: 10.4103/0250-474x.58188] [Citation(s) in RCA: 11] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/02/2008] [Revised: 08/10/2009] [Accepted: 09/06/2009] [Indexed: 11/20/2022] Open
Abstract
The objective of present study was to evaluate the effect of processing methods and sintering condition on matrix formation and subsequent drug release from wax matrix tablets for controlled release. Ketorolac tromethamine and compritol were processed with appropriate diluent using either dry blending, spray drying, partial melt granulation or melt granulation.The tablets were then sintered at 80 degrees . The sintered tablets were characterized by their physical parameters and in vitro dissolution tests. The micro-morphology and wettability of the tablets was also investigated. It was evident that different processing methods for identical formulation significant impact the release profile of drug. Sintering further retarded drug release and its effect was related to the manufacturing processes. Scanning electron microscopy showed that heat treatment redistributed the wax and formed a film-like structure covering drug and excipient particle. The contact angle of tablets made by dry blending, spray drying and partial melt granulation methods increased after sintering, while that of tablets made by melt granulation remained constant. Drug release from the wax tablets with or without heat treatment was best described by the Higuchi equation. Different processing methods produced different matrix structures that resulted in different drug release rates. Sintering retarded drug release mainly by decreasing the porosity of the matrix. Contact angle measurement and SEM analysis indicated that heat treatment caused the wax to melt, redistribute, coat the drug and diluents and form a network structure. Differential scanning calorimetry studies ruled out the occurrence of solid solution of the drug during sintering condition.
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299
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Haider W, Munroe N, Pulletikurthi C, Singh Gill PK, Amruthaluri S. A Comparative Biocompatibility Analysis of Ternary Nitinol Alloys. JOURNAL OF MATERIALS ENGINEERING AND PERFORMANCE 2009; 18:760-764. [PMID: 19956791 PMCID: PMC2760990 DOI: 10.1007/s11665-009-9435-5] [Citation(s) in RCA: 14] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/28/2023]
Abstract
Nitinol alloys are rapidly being utilized as the material of choice in a variety of applications in the medical industry. It has been used for self-expanding stents, graft support systems, and various other devices for minimally invasive interventional and endoscopic procedures. However, the biocompatibility of this alloy remains a concern to many practitioners in the industry due to nickel sensitivity experienced by many patients. In recent times, several new Nitinol alloys have been introduced with the addition of a ternary element. Nevertheless, there is still a dearth of information concerning the biocompatibility and corrosion resistance of these alloys. This study compared the biocompatibility of two ternary Nitinol alloys prepared by powder metallurgy (PM) and arc melting (AM) and critically assessed the influence of the ternary element. ASTM F 2129-08 cyclic polarization in vitro corrosion tests were conducted to evaluate the corrosion resistance in phosphate buffered saline (PBS). The growth of endothelial cells on NiTi was examined using optical microscopy.
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300
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Tanaka S, Tomita Y, Furushima R, Shimizu H, Doshida Y, Uematsu K. Fabrication of crystal-oriented barium-bismuth titanate ceramics in high magnetic field and subsequent reaction sintering. SCIENCE AND TECHNOLOGY OF ADVANCED MATERIALS 2009; 10:014602. [PMID: 27877253 PMCID: PMC5109613 DOI: 10.1088/1468-6996/10/1/014602] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/17/2008] [Revised: 05/22/2009] [Accepted: 11/07/2008] [Indexed: 06/06/2023]
Abstract
High magnetic field was applied to fabricate novel lead-free piezoelectric ceramics with a textured structure. A compact of crystallographically oriented grains was prepared by dry forming in a high magnetic field from a mixed slurry of bismuth titanate and barium titanate powders. Bismuth titanate particles with a size of about 1 μ m were used as the host material. In the forming process, the slurry was poured into a mold and set in a magnetic field of 10 T until completely dried. Bismuth titanate particles were highly oriented in the slurry under the magnetic field. The dried powder compact consisted of highly oriented bismuth titanate particles and randomly oriented barium titanate particles. Barium bismuth titanate ceramics with a- and b-axis orientations were successfully produced from the dried compact by sintering at temperatures above 1100 ° C.
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