In situ functionalization and PEO coating of iron oxide nanocrystals using seeded emulsion polymerization

Herein we demonstrate that seeded emulsion polymerization is a powerful tool to produce multiply functionalized PEO coated iron oxide nanocrystals. Advantageously, by simple addition of functional surfactants, functional monomers, or functional polymerizable linkers-solely or in combinations thereof-during the seeded emulsion polymerization process, a broad range of in situ functionalized polymer-coated iron oxide nanocrystals were obtained. This was demonstrated by purposeful modulation of the zeta potential of encapsulated iron oxide nanocrystals and conjugation of a dyestuff. Successful functionalization was unequivocally proven by TXRF. Furthermore, the spatial position of the functional groups can be controlled by choosing the appropriate spacers. In conclusion, this methodology is highly amenable for combinatorial strategies and will spur rapid expedited synthesis and purposeful optimization of a broad scope of nanocrystals.

Preparation and physicochemical properties of surfactant-free emulsions using electrolytic-reduction ion water containing lithium magnesium sodium silicate

Surfactant-free emulsions by adding jojoba oil, squalane, olive oil, or glyceryl trioctanoate (medium chain fatty acid triglycerides, MCT) to electrolytic-reduction ion water containing lithium magnesium sodium silicate (GE-100) were prepared, and their physiochemical properties (thixotropy, zeta potential, and mean particle diameter) were evaluated. At an oil concentration of 10%, the zeta potential was ‒22.3 ‒ ‒26.8 mV, showing no marked differences among the emulsions of various types of oil, but the mean particle diameters in the olive oil emulsion (327 nm) and MCT emulsion (295 nm) were smaller than those in the other oil emulsions (452-471 nm). In addition, measurement of the hysteresis loop area of each type of emulsion revealed extremely high thixotropy of the emulsion containing MCT at a low concentration and the olive emulsion. Based on these results, since surfactants and antiseptic agents markedly damage sensitive skin tissue such as that with atopic dermatitis, surfactant- and antiseptic-free emulsions are expected to be new bases for drugs for external use.

Facile synthesis of biomimetic honeycomb material with biological functionality

A microfluidic approach to a honeycomb-structure material based on the synergistic effects of polymer rapid precipitation, double emulsion templating, and internal effervescent salt decomposition is reported. The delicate honeycomb structure exhibits unique characteristics with an external nanopore membrane and internal multiple cavities. The biological functionality of the artificial structure is explored to serve as microcarriers for cell culture and drug release, indicating their attractive properties for potential biomedical applications.

Transient pore dynamics in pH-responsive liquid membrane

We have investigated the transient pore dynamics in a chemically destabilized liquid membrane in buffer solutions at macroscopic scale. A hole opened and closed repeatedly in response to pH in the surrounding media when the concentration of surfactant in the liquid membrane was sufficiently high to form emulsion at equilibrium and the membrane was larger than a critical value. The analysis of pore dynamics allowed us to estimate some physicochemical properties such as membrane tension, line tension, and membrane viscosity.

Light and neutron scattering study of PEG-oleate and its use in emulsion polymerization

Steric stabilization of colloids forms a robust mechanism to obtain colloids that are stable in a variety of environments, and that can be used to study the phase behavior of hard or soft spheres. We report the synthesis of sterically stabilized colloids in an aqueous environment using readily dissolvable surfactants, with an unsaturated hydrophobic tail. We synthesized a new surfactant by esterification of a poly(ethylene glycol) (PEG) chain of 4.1 kg/mol with oleic acid, called PEG4OA. The micellization of PEG4OA was characterized by light and neutron scattering, which yielded values for the aggregation number and the overall size that are in excellent agreement with a comparable surfactant with a saturated octadecane chain, Brij 700. We successfully used PEG4OA in the emulsion polymerization of polystyrene colloids. In comparison with the smaller surfactant Tween 80, PEG4OA yielded smaller colloids with radii around 50 nm, and the addition of 1-dodecanethiol reduced the formation of aggregates during the synthesis. A contrast variation study with small angle neutron scattering (SANS) showed that a dense PEG layer was grafted to the colloid surface.

Rheological investigations on the creaming of depletion-flocculated emulsions

Preventing creaming or sedimentation by the addition of thickeners is an important industrial challenge. We study the effect of the addition of a "free" nonadsorbing polymer (xanthan gum) on the stability against creaming of sterically stabilized O/W emulsions. Therefore, we analyze our samples using microscopy and rheological measurements. At low xanthan concentrations, the emulsions cream. However, above a certain concentration a three-dimensional network of droplets is formed, which can prevent creaming. We attribute the formation of this structure to depletion attraction. The rheological behavior of an emulsion that is macroscopically stable should be elastic, while it should be viscous for a creaming emulsion. In order to distinguish between stable and unstable samples, we measure their relaxation time by mechanical rheology and find a good correlation to the visual observation. However, the measured relaxation times are much shorter than the time-scales, on which we observe creaming. We hypothesize that the measured relaxation time is related to the droplet-droplet interaction. This determines the frequency at which microscopic rearrangements occur, which weaken the network structure prior to creaming. Based on this interpretation, the relaxation time gives direct access to the microstructural processes involved in creaming. We therefore suggest using it as a predictive parameter of creaming stability.

One-step formation of w/o/w multiple emulsions stabilized by single amphiphilic block copolymers

Multiple emulsions are complex polydispersed systems in which both oil-in-water (O/W) and water-in-oil (W/O) emulsion exists simultaneously. They are often prepared accroding to a two-step process and commonly stabilized using a combination of hydrophilic and hydrophobic surfactants. Recently, some reports have shown that multiple emulsions can also be produced through one-step method with simultaneous occurrence of catastrophic and transitional phase inversions. However, these reported multiple emulsions need surfactant blends and are usually described as transitory or temporary systems. Herein, we report a one-step phase inversion process to produce water-in-oil-in-water (W/O/W) multiple emulsions stabilized solely by a synthetic diblock copolymer. Unlike the use of small molecule surfactant combinations, block copolymer stabilized multiple emulsions are remarkably stable and show the ability to separately encapsulate both polar and nonpolar cargos. The importance of the conformation of the copolymer surfactant at the interfaces with regards to the stability of the multiple emulsions using the one-step method is discussed.

Process optimization and stability of D-limonene-in-water nanoemulsions prepared by ultrasonic emulsification using response surface methodology

D-limonene in water nanoemulsion was prepared by ultrasonic emulsification using mixed surfactants of sorbitane trioleate and polyoxyethylene (20) oleyl ether. Investigation using response surface methodology revealed that 10% d-limonene nanoemulsions formed at S0 ratio (D-limonene concentration to mixed surfactant concentration) 0.6-0.7 and applied power 18 W for 120 s had droplet size below 100 nm. The zeta potential of the nanoemulsion was approximately -20 mV at original pH 6.4, closed to zero around pH 4.0, and around -30 mV at pH 12.0. The main destabilization mechanism of the systems is Ostwald ripening. The ripening rate at 25 °C (0.39 m3 s(-1)×10(29)) was lower than that at 4 °C (1.44 m3 s(-1)×10(29)), which was in agreement with the Lifshitz-Slezov-Wagner (LSW) theory. Despite of Ostwald ripening, the droplet size of d-limonene nanoemulsion remained stable after 8 weeks of storage.

Analysis of semibatch emulsion polymerization: role of ultrasound and initiator

In this work semibatch miniemulsion was carried out wherein the effect of free radicals produced by ultrasound and an external addition of initiator was examined. Influence of different variables on polymerization rate and polymer particle size has also been investigated. Over a range of 0-4% (by wt) initiator, the polymerization rate was found to increase over a range of 0.56-1.33 g L(-1) min(-1). Similarly monomer concentration range (7.2-15 wt.%) changed the polymerization rate from 1.33 to 2.61 g L(-1) min(-1). Under optimum parametric conditions polymer particle size 50 nm were obtained with a narrow size distribution. Syndiotactic phase of PMMA was observed by controlling the formulation recipe. Although, number of reports could be found in the literature [9,13,17,18,20,22] related to batch emulsion polymerization, this experimental data could be useful for the production of large scale monodispersed PMMA latex as all of the scale-up and design parameters have been qualitatively addressed.

Surfactant concentration regime in miniemulsion polymerization for the formation of MMA nanodroplets by high-pressure homogenization

This article focuses on the adequate surfactant concentration regime in which MMA droplets are stabilized sufficiently against coalescence during high-pressure homogenization but still no diffusion processes from droplets to micelles take place in the polymerization. Monomer miniemulsions with different surfactant concentrations were prepared with different energy inputs. Emulsions result that depend either on the surfactant concentration or on the energy input of the homogenization process. For both cases, the occupancy of the interface is compared as a function of the droplet size. It is shown that the surfactant concentration needed for the stabilization of a specified interface area decreases with increasing droplet size. For the dependence of droplet size on the energy input, it is shown that more surfactant can be applied before emulsion polymerization starts, but the applicable surfactant concentration is lower than the cmc and also depends on droplet size.

A new method for the preparation of concentrated translucent polymer nanolatexes from emulsion polymerization

A novel method for the preparation of concentrated, colloidally stable, translucent polymer nanolatexes is presented. Herein nanolatexes are obtained from emulsion polymerization, utilizing the potential of catalytic chain transfer to enhance the particle nucleation efficiency. Low amounts of emulsifier are required (<8% w/w based on monomer) while the nanolatexes concentration can be increased to 40% w/w. The nanolatexes are translucent in appearance, which was correlated to the average particle size and width of the particle size distribution using Mie theory. Increasing the nanolatex concentration was found to have no deteriorating effect on either the optical or colloidal properties. Preparing translucent nanolatexes via this method is advantageous, as the amount of emulsifier is significantly reduced without sacrificing the optical transparency or the high interfacial surface area of the polymer colloids.

An in vitro study of a phase-shift nanoemulsion: a potential nucleation agent for bubble-enhanced HIFU tumor ablation

Phase-shift nanoemulsions have the potential to nucleate bubbles and enhance high-intensity focused ultrasound (HIFU) cancer therapy. This emulsion consists of albumin-coated dodecafluoropentane (DDFP) droplets with a mean diameter of approximately 260 nm at 37°C. It is known that superheated perfluorocarbon droplets can be vaporized with microsecond long ultrasound pulses if the acoustic pressure exceeds a specific threshold. In addition, it is well documented that particles smaller than 400 nm can extravasate through leaky tumor vessels and accumulate in the tumor interstitial space. Thus, nanoemulsions may passively target solid tumors, thus localizing cavitation nuclei for bubble-enhanced HIFU-mediated heating. In this study, we investigate the acoustic droplet vaporization of a DDFP nanoemulsion in tissue-mimicking gels and demonstrate the ability to nucleate inertial cavitation (IC) and enhance HIFU-mediated heating. The nanoemulsion was dispersed throughout albumin-acrylamide gel phantoms and sonicated with microsecond-length HIFU pulses (f = 2 MHz). The pressure threshold needed to vaporize the nanoemulsion was measured as a function of degree of superheat, pulse length and nanoemulsion concentration. It was determined that the vaporization threshold was inversely proportional with degree of superheat and independent of pulse length and concentration within the range of values tested. It was also shown that the bubbles formed from vaporized nanoemulsions reduced the IC threshold in the gel phantoms. Finally, it was demonstrated that cavitation from vaporized nanoemulsions accelerated HIFU-mediated heating. The results from this study demonstrate that phase-shift nanoemulsions can be combined with HIFU to provide a high degree of spatial and temporal control of bubble-enhanced heating.

Emulsion polymerization routes to chemically anisotropic particles

Methods are presented to synthesize suspensions of chemically and shape anisotropic colloids on submicrometer length scales. Particles are synthesized through seeded emulsion polymerization where a weakly cross-linked seed is swollen with monomer that phase separates at the reaction temperature resulting in a protrusion. The final particles can be considered to be composed of interpenetrating spheres. pH-sensitive anisotropy is created through the use of different surface coatings on each of the interpenetrating spheres. Dark-field imaging, dynamic light scattering, and scanning electron microscopy are used to characterize the particles.

Microfluidic preparation of water-in-oil-in-water emulsions with an ultra-thin oil phase layer

We developed a novel microfluidic device to prepare monodisperse water-in-oil-in-water (W/O/W) emulsions with an ultra-thin (<1 microm) oil phase layer. This microfluidic device was composed of two microchannel junctions, one of which had a step structure, and a uniformly hydrophobic surface for effective oil removal from W/O/W droplets. At the first junction, an internal aqueous phase was transformed into slug-shaped water-in-oil (W/O) droplets by a flow-focusing mechanism. At the second junction equipped with the step structure, the preformed slug-shaped W/O droplets were introduced into an external aqueous phase and were transformed into spherical W/O droplets. In the downstream area of the second junction, the W/O droplets were released from the hydrophobic surface of the microchannel into the external aqueous phase by inertial lift force and were transformed into W/O/W droplets. During this process, most of the oil phase was effectively removed from the W/O droplets: the bulk of the oil phase flowed along the hydrophobic surface of the microchannel. The thickness of the oil phase layer of the resulting W/O/W droplets was ultra-thin, less than 1 microm. The volume of the internal aqueous phase of the W/O/W droplets reflected that of the W/O droplets and was controlled by the flow rates of the internal aqueous phase and oil phase during W/O droplet formation. We successfully demonstrated encapsulation of water-soluble molecules and polymer particles into the prepared W/O/W emulsion.

Design of porous polymeric scaffolds by gas foaming of heterogeneous blends

One of the challenges in tissue engineering scaffold design is the realization of structures with a pre-defined multi-scaled porous network. Along this line, this study aimed at the design of porous scaffolds with controlled porosity and pore size distribution from blends of poly(epsilon-caprolactone) (PCL) and thermoplastic gelatin (TG), a thermoplastic natural material obtained by de novo thermoplasticization of gelatin. PCL/TG blends with composition in the range from 40/60 to 60/40 (w/w) were prepared by melt mixing process. The multi-phase microstructures of these blends were analyzed by scanning electron microscopy and dynamic mechanical analysis. Furthermore, in order to prepare open porous scaffolds for cell culture and tissue replacement, the TG and PCL were selectively extracted from the blends by the appropriate combination of solvent and extraction parameters. Finally, with the proposed combination of gas foaming and selective polymer extraction technologies, PCL and TG porous materials with multi-scaled and highly interconnected porosities were designed as novel scaffolds for new-tissue regeneration.

Optimization of processing parameters for the preparation of phytosterol microemulsions by the solvent displacement method

The purpose of this study was to optimize the parameters involved in the production of water-soluble phytosterol microemulsions for use in the food industry. In this study, response surface methodology (RSM) was employed to model and optimize four of the processing parameters, namely, the number of cycles of high-pressure homogenization (1-9 cycles), the pressure used for high-pressure homogenization (100-500 bar), the evaporation temperature (30-70 degrees C), and the concentration ratio of microemulsions (1-5). All responses-particle size (PS), polydispersity index (PDI), and percent ethanol residual (%ER)-were well fit by a reduced cubic model obtained by multiple regression after manual elimination. The coefficient of determination (R(2)) and absolute average deviation (AAD) value for PS, PDI, and %ER were 0.9628 and 0.5398%, 0.9953 and 0.7077%, and 0.9989 and 1.0457%, respectively. The optimized processing parameters were 4.88 (approximately 5) homogenization cycles, homogenization pressure of 400 bar, evaporation temperature of 44.5 degrees C, and concentration ratio of microemulsions of 2.34 cycles (approximately 2 cycles) of high-pressure homogenization. The corresponding responses for the optimized preparation condition were a minimal particle size of 328 nm, minimal polydispersity index of 0.159, and <0.1% of ethanol residual. The chi-square test verified the model, whereby the experimental values of PS, PDI, and %ER agreed with the predicted values at a 0.05 level of significance.

Two-dimensional Raman correlation spectroscopy study of an emulsion copolymerization reaction process

The emulsion copolymerization of styrene and 1,3-butadiene using an oligomeric nonionic surfactant as an emulsifier to make a styrene-butadiene rubber (SBR) copolymer latex was monitored by real-time in situ Raman spectroscopy. Time-resolved Raman spectra collected during the early stage of the polymerization reaction were subjected to a series of data analysis techniques, including two-dimensional (2D) correlation spectroscopy, multivariate self-modeling curve resolution (SMCR), and kernel analysis, to elucidate the fine details of the complex reaction process. Generalized 2D correlation analysis of time-resolved Raman spectra readily identified the characteristic Raman scattering bands for the monomers and copolymer. Cross-peaks appearing in 2D Raman correlation spectra showed that the decrease in the spectral intensity of Raman bands assignable to 1,3-butadiene occurs before the band intensity changes for styrene or SBR copolymer. The positions of asynchronous cross-peaks were used to identify a spectral region with the most distinct pattern of intensity variations, which in turn could be used as the starting point for the alternating least squares iteration of the SMCR analysis. SMCR analysis of the time-resolved Raman spectra generated a set of estimated pure component spectra and concentration profiles of styrene, 1,3-butadiene, and SBR copolymer without requiring independently measured calibration data. The estimated concentration profiles of monomers and copolymer indicated that the reaction of 1,3-butadiene started before the consumption of styrene and production of SBR copolymer. Kernel analysis of the estimated concentration profiles provided a succinct measure of the similarity and dissimilarity of the concentration changes of monomers and copolymer.

Facile fabrication of monodisperse polymer hollow spheres

This article reports the facile synthesis of monodisperse polymer hollow spheres by seeded emulsion polymerization without additional treatment. In this method, P(St-MMA-MAA) copolymer latex particles were first prepared by emulsifier-free emulsion polymerization and then used as seeds to carry out emulsion polymerization of methyl methacrylate (MMA), divinyl benzene (DVB), and 2-hydroxyethyl methacrylate (HEMA) with potassium persulfate (KPS) as initiator at 80 degrees C. The void of hollow spheres was readily adjusted by changing the monomer/seed weight ratio, and it could be enlarged while the diameters of hollow spheres changed little after etching by dimethyl formamide (DMF). The effects of synthetic parameters including the monomer composition and the properties of seeds on the morphology of hollow spheres were investigated in detail. On the basis of the experimental results, it seemed reasonable to conclude that the formation of hollow spheres was due to the "dissolution" of seeds in monomers and phase separation between the constituent polymers. As a thermodynamic factor, sodium dodecyl sulfate (SDS) would allow the preparation of solid particles depending on its level.

Preparation and Biodegradation of Sugar-Containing Poly(vinyl acetate) Emulsions

To accelerate the biodegradability of poly(vinyl acetate)-based emulsions, emulsion copolymerizations of vinyl sugars, including triacetylated N-acetyl-D-glucosamine (GlcNAc)-substituted 2-hydroxyethyl methacrylate (GlcNAc(Ac)3-substituted HEMA), glucose-substituted HEMA (GEMA) and 6-O-vinyladipoyl-D-glucose (6-O-VAG) with vinyl acetate (VAc), were carried out using poly(vinyl alcohol) as an emulsifying agent in the presence of poly[(butylene succinate)-co-(butylene adipate)] [poly(BS-co-BA)]. Copolymerization with GEMA produced a stable emulsion and that with 6-O-VAG also produced a homogeneous emulsion. Their biodegradation tests indicated that PVAc main chain scission was accelerated by copolymerization with vinyl sugars.

Microfluidic large-scale integration on a chip for mass production of monodisperse droplets and particles

In this study, we report the mass production of monodisperse emulsion droplets and particles using microfluidic large-scale integration on a chip. The production module comprises a glass microfluidic chip with planar microfabricated 16-256 droplet-formation units (DFUs) and a palm-sized stainless steel holder having several layers for supplying liquids into the inlets of the mounted chip. By using a module having 128 cross-junctions (i.e., 256 DFUs) arranged circularly on a 4 cm x 4 cm chip, we could produce droplets of photopolymerizable acrylate monomer at a throughput of 320.0 mL h(-1). The product was monodisperse, having a mean diameter of 96.4 microm, with a coefficient of variation (CV) of 1.3%. Subsequent UV polymerization off the module yielded monodisperse acrylic microspheres at a throughput of approximately 0.3 kg h(-1). Another module having 128 co-flow geometries could produce biphasic Janus droplets of black and white segments at 128.0 mL h(-1). The product had a mean diameter of 142.3 microm, with a CV of 3.3%. This co-flow module could also be applied in the mass production of homogeneous monomer droplets.

Pharmaceuticals and cosmeceuticals based on soft nanotechnology techniques with antioxidative, immunostimulative and other therapeutic activities

A number of 46 out of a total of more than 200 recent patents in soft nanotechnology referring to applications of nanoemulsions for pharmaceutical and cosmetical formulations has been selected and reviewed. As key factors to maximize the efficiency of bioactive principles embedded within colloidal drug delivery systems are the nature and ratio of hydrophilic/lipophilic components, of surfactants/cosurfactants as emulsifiers, their mutual solubility and biocompatibility, the size and polydispersity of nanoparticles. The antioxidant and immunostimulative actions are discussed in relation to the specific therapeutic effects of galenical compositions used for preventing and/or treating various diseases.

Preparation of chitosan-hyaluronate double-walled microspheres by emulsification-coacervation method

Chitosan (CHS)-hyaluronate (HA) double-walled microspheres were prepared by emulsification-coacervation method. Tripolyphosphate (TPP) acted as ion crosslinker. The effects of oil/water volume ratio, surfactant, solution pH, TPP concentration, HA concentration, and emulsification time on microspheres fabrication and morphology were examined by Zeta (zeta) potential, Scanning electron microscopy (SEM) and Fourier-transform infrared spectrometry (FT-IR). It was found that TPP concentration, solution pH, surfactant and emulsification time were crucial factors for microspheres fabrication. Spherical microspheres with smooth surface were formed when TPP concentration was 8% or higher. The optimal pH for microspheres formation ranged from 6.0 to 7.0. As for surfactant, the microspheres obtained when span80 was applied alone were shapelier compared with those obtained when both span80 and tween80 were applied. With insufficient emulsification time, vacuous microcapsules, but not compact microspheres were formed. In addition, oil/water volume ratio and HA concentration also affected the microspheres morphology, but less importantly.

Water-handling properties of vernix caseosa and a synthetic analogue

A naturally occurring barrier cream, vernix caseosa, is the viscous material synthesized by the sebaceous glands in the late gestational human fetus. Vernix functions as a moisturizer by increasing the skin hydration and water-holding capacity of treated skin. Vernix films are semi-permeable, i.e., in the range that facilitates barrier repair. Antioxidant, disinfectant, and skin cleansing functions are also present. Premature infants have a markedly immature epidermal barrier and the excessive water loss can lead to fluid and electrolyte imbalances, along with high evaporative heat loss. Application of petrolatum-based, low-water creams on these infants has decreased TEWL and improved the skin condition. However, in infants of 500-750 g, this treatment was associated with an increased incidence of late-onset nosocomial infection, and questions regarding efficacy and safety have been raised. The water-handling properties, semi-permeability and multi-functionality, suggest that application of vernix may promote the development and restoration of premature or other compromised skin. The present study focuses on the development of barrier creams to simulate the water-handling properties of native vernix. Barrier creams were prepared as high-water-phase emulsions containing various lipid mixtures. Several stable creams with high water content exhibited slow water release and water vapor transport rates in the range to facilitate barrier repair. The results showed the importance of emulsion type in preventing water release. Preparations with vernix-like lipids demonstrated water release profiles closer to the native vernix benchmark than those with conventional lipids. The work resulted in a synthetic vernix barrier cream prototype for evaluation on skin and to which additional functionality, e.g., anti-infective and antioxidant activity, could be added.