Methane-to-Methanol on Mononuclear Copper(II) Sites Supported on Al2 O3 : Structure of Active Sites from Electron Paramagnetic Resonance*

The selective conversion of methane to methanol remains one of the holy grails of chemistry, where Cu‐exchanged zeolites have been shown promote this reaction under stepwise conditions. Over the years, several active sites have been proposed, ranging from mono‐, di‐ to trimeric Cu^II. Herein, we report the formation of well‐dispersed monomeric Cu^II species supported on alumina using surface organometallic chemistry and their reactivity towards the selective and stepwise conversion of methane to methanol. Extensive studies using various transition alumina supports combined with spectroscopic characterization, in particular electron paramagnetic resonance (EPR), show that the active sites are associated with specific facets, which are typically found in γ‐ and η‐alumina phase, and that their EPR signature can be attributed to species having a tri‐coordinated [(Al₂O)CuIIO(OH)]⁻ T‐shape geometry. Overall, the selective conversion of methane to methanol, a two‐electron process, involves two monomeric Cu^II sites that play in concert.

The Plant-Like Structure of Lance Sea Urchin Spines as Biomimetic Concept Generator for Freeze-Casted Structural Graded Ceramics

The spine of the lance sea urchin (Phyllacanthus imperialis) is an unusual plant-akin hierarchical lightweight construction with several gradation features: a basic core-shell structure is modified in terms of porosities, pore orientation and pore size, forming superstructures. Differing local strength and energy consumption features create a biomimetic potential for the construction of porous ceramics with predetermined breaking points and adaptable behavior in compression overload. We present a new detailed structural and failure analysis of those spines and demonstrate that it is possible to include at least a limited number of those features in an abstracted way in ceramics, manufactured by freeze-casting. This possibility is shown to come from a modified mold design and optimized suspensions.

Selective Laser Melting of Al-Based Matrix Composites with Al2O3 Reinforcement: Features and Advantages

Aluminum matrix composites (AMC) are of great interest and importance as high-performance materials with enhanced mechanical properties. Al₂O₃ is a commonly used reinforcement in AMCs fabricated by means of various technological methods, including casting and sintering. Selective laser melting (SLM) is a suitable modern method of the fabrication of net-shape fully dense parts from AMC with alumina. The main results, achievements, and difficulties of SLM applied to AMCs with alumina are discussed in this review and compared with conventional methods. It was shown that the initial powder preparation, namely the particle size distribution, sphericity, and thorough mixing, affected the final microstructure and properties of SLMed materials drastically. The distribution of reinforcing particles tends to consolidate the near-melting pool-edges process because of pushing by the liquid-solid interface during the solidification process that is a common problem of various fabrication methods. The achievement of an homogeneous distribution was shown to be possible through both the thorough mixing of the initial powders and the precise optimization of SLM parameters. The strength of the AMCs fabricated by the SLM method was relatively low compared with materials produced by conventional methods, while for superior relative densities of more than 99%, hardness and tribological properties were obtained, making SLM a promising method for the Al-based matrix composites with Al₂O₃.

Structure-Activity Relationships between the State of Silver on Different Supports and Their I2 and CH3I Adsorption Properties

In this study, the performances of silver-impregnated adsorbents prepared from different host supports (SBA-15, alumina, ceria, and faujasite Y zeolite) and calcined or not at 500 °C (1 h) were compared for the capture of I2 and CH3I. By keeping the silver content rather similar (about 15-17 wt %) among the sorbents, it was possible to assess the effect of silver dispersion and speciation on the adsorption capacities measured for both adsorbates. In a first part, several characterization techniques (XRD, DRS-UV-Vis, TEM, etc.) were used to probe the state of silver in the calcined and non-calcined materials. It was found that the characteristics of silver species are strongly influenced by the thermal treatment, the presence or absence of exchange sites, and the stability of the supports. Silver agglomeration was enhanced after calcination at 500 °C especially for supports bearing no exchange sites (SBA-15) or no ordered pores (alumina and ceria). Then, the adsorption performances of the studied silver sorbents were discussed in relation with their physicochemical characteristics. After-test characterizations were useful to assess the proportion of silver species that have reacted with CH3I and I2 to yield AgI precipitates. Depending on the adsorbate, different trends were obtained. I2 adsorption/reaction with silver sites was found to be quantitative (I/Ag ≈1), whatever the silver speciation and dispersion on the support. By contrast, a high proportion of cationic silver species was found essential to increase CH3I adsorption (I/Ag about 0.6-0.7 against 0.2-0.3 for Ag agglomerated species).

Functionally Graded Tunable Microwave Absorber with Graphene-Augmented Alumina Nanofibers

Graphene is currently attracting attention for radiation absorption particularly at gigahertz and terahertz frequencies. In this work, composites formed by graphene-augmented γ-Al₂O₃ nanofibers embedded into the α-Al₂O₃ matrix are tested for X-band absorption efficiency. Composites with 15 and 25 wt % of graphene fillers with shielding effectiveness (SE) of 38 and 45 dB, respectively, show a high reflection coefficient, while around the electrical percolation threshold (∼1 wt %), an SE of 10 dB was achieved. Furthermore, based on the dielectric data obtained for varying fractions of graphene-/γ-Al₂O₃-added fillers, a functionally graded multilayer is constructed to maximize the device efficiency. The fabricated multilayer offers the highest absorption efficiency of 99.99% at ∼9.6 GHz and a full X-band absorption of >90% employing five lossy layers of 1-3-5-15 and 25 wt % of graphene/γ-Al₂O₃ fillers. The results prove a remarkable potential of the fillers and various multilayer designs for broad-band and frequency-specific microwave absorbers.

Mechanical and Thermal Evaluation of Aluminum Hybrid Nanocomposite Reinforced with Alumina and Graphene Oxide

Aluminum matrix composites are among the most widely used metal matrix composites in several industries, such as aircraft, electronics, automobile, and aerospace, due to their high specific strength, durability, structural rigidity and high corrosion resistance. However, owing to their low hardness and wear resistance, their usage is limited in demanding applications, especially in harsh environments. In the present work, aluminum hybrid nanocomposite reinforced with alumina (Al₂O₃) and graphene oxide (GO) possessing enhanced mechanical and thermal properties was developed using spark plasma sintering (SPS) technique. The focus of the study was to optimize the concentration of Al₂O₃ and GO content in the composite to improve the mechanical and thermal properties such as hardness, compressive strength, heat flow, and thermal expansion. The nanocomposites were characterized by FESEM, EDS, XRD and Raman spectroscopy to investigate their morphology and structural properties. In the first phase, different volume percent of alumina (10%, 20%, 30%) were used as reinforcement in the aluminum matrix to obtain (Al+X% Al₂O₃) composite with the best mechanical/thermal properties which was found to be 10 V% of Al₂O₃. In the second phase, a hybrid nanocomposite was developed by reinforcing the (Al + 10 V% Al₂O₃) with different weight percent (0.25%, 0.5%, 1%) of GO to obtain the optimum composition with improved mechanical/thermal properties. Results revealed that the Al\10 V% Al₂O₃\0.25 wt.% GO hybrid nanocomposite showed the highest improvement of about 13% in hardness and 34% in compressive strength as compared to the Al\10V% Al₂O₃ composite. Moreover, the hybrid nanocomposite Al\10 V% Al₂O₃\0.25 wt.% GO also displayed the lowest thermal expansion.

Probing the Mineral-Water Interface with Nonlinear Optical Spectroscopy

The interaction between minerals and water is manifold and complex: the mineral surface can be (de)protonated by water, thereby changing its charge; mineral ions dissolved into the aqueous phase screen the surface charges. Both factors affect the interaction with water. Intrinsically molecular-level processes and interactions govern macroscopic phenomena, such as flow-induced dissolution, wetting, and charging. This realization is increasingly prompting molecular-level studies of mineral-water interfaces. Here, we provide an overview of recent developments in surface-specific nonlinear spectroscopy techniques such as sum frequency and second harmonic generation (SFG/SHG), which can provide information about the molecular arrangement of the first few layers of water molecules at the mineral surface. The results illustrate the subtleties of both chemical and physical interactions between water and the mineral as well as the critical role of mineral dissolution and other ions in solution for determining those interactions.

Ceramic Biomaterial Pores Stereology Analysis by the Use of Microtomography

The main aim of this study was to analyze microtomographic data to determine the geometric dimensions of a ceramic porous material’s internal structure. Samples of a porous corundum biomaterial were the research material. The samples were prepared by chemical foaming and were measured using an X-ray scanner. In the next stage, 3D images of the samples were generated and analyzed using Thermo Scientific Avizo software. The analysis enabled the isolation of individual pores. Then, the parameters characterizing the pore geometry and the porosity of the samples were calculated. The last part of the research consisted of verifying the developed method by comparing the obtained results with the parameters obtained from the microscopic examinations of the biomaterial. The comparison of the results confirmed the correctness of the developed method. The developed methodology can be used to analyze biomaterial samples to assess the geometric dimensions of biomaterial pores.

Effect of Ni-Cr Alloy Surface Abrasive Blasting on Its Wettability by Liquid Ceramics

An adequate surface is essential in ensuring a solid bond between the metal and dental ceramics for metal framework wettability. This work is aimed at investigating the effect of variable abrasive blasting parameters on Ni-Cr alloy surface’s ability to be wetted with liquid ceramics at elevated temperatures. One-hundred and sixty-eight samples were divided into 12 groups (n = 14), which were sandblasted using variable parameters: type of abrasive (Al₂O₃ and SiC), the grain size of the abrasive (50, 110, and 250 µm), and processing pressure (400 and 600 kPa). After treatment, the samples were cleaned in an ultrasonic cleaner and dried under compressed air. Dental ceramics were applied to the prepared surfaces via drops, and the wettability was tested in a vacuum oven at temperatures in the range of 850–1000 °C. The results were statistically analyzed using ANOVA (α = 0.05). For all surfaces, the contact angles were less than 90° at temperatures below 875 °C. For Al₂O₃, the best wettability was observed for the smallest particles and, for SiC, the largest particles. The ability to wet the surface of a Ni-Cr alloy is related to its sandblasting properties, such as roughness or the percentage of embedded abrasive particles. It should not be the only factor determining the selection of abrasive blasting parameters when creating a prosthetic restoration.

Open-Cellular Alumina Foams with Hierarchical Strut Porosity by Ice Templating: A Thickening Agent Study

Alumina replica foams were manufactured by the Schwartzwalder sponge replication technique and were provided with an additional strut porosity by a freeze-drying/ice-templating step prior to thermal processing. A variety of thickeners in combination with different alumina solid loads in the dispersion used for polyurethane foam template coating were studied. An additional strut porosity as generated by freeze-drying was found to be in the order of ~20%, and the spacings between the strut pores generated by ice-templating were in the range between 20 µm and 32 µm. In spite of the lamellar strut pore structure and a total porosity exceeding 90%, the compressive strength was found to be up to 1.3 MPa. Combining the replica process with freeze-drying proves to be a suitable method to enhance foams with respect to their surface area accessible for active coatings while preserving the advantageous flow properties of the cellular structure. A two-to-threefold object surface-to-object volume ratio of 55 to 77 mm⁻¹ was achieved for samples with 30 vol% solid load compared to 26 mm⁻¹ for non-freeze-dried samples. The freeze-drying technique allows the control of the proportion and properties of the introduced pores in an uncomplicated and predictable way by adjusting the process parameters. Nevertheless, the present article demonstrates that a suitable thickener in the dispersion used for the Schwartzwalder process is inevitable to obtain ceramic foams with sufficient mechanical strength due to the necessarily increased water content of the ceramic dispersion used for foam manufacturing.

Flash Sintering of YSZ/Al2O3 Composites: Effect of Processing and Testing Conditions

The flash sintering behavior of yttria-stabilized zirconia/alumina composites was investigated to understand the role of the fundamental processing and testing parameters (electric field intensity, electric current limit, thermal insulation, homogeneity and dispersion of the two phases) on densification. A strong relation between the composite compositions and the electric parameters needed to promote flash sintering is revealed. Interestingly, the composite preparation method, which affects the two-phases dispersion homogeneity, was shown to have a relevant effect on the flash onset conditions, where the more homogeneous material is more difficult to be flashed. Moreover, the use of a simple thermal insulation system around the green body allowed to improve the final density of the composites under constant electric current.

Use of Different Process Gases for Manufacturing Isolating Alumina Coatings by Flame Spraying with Cords

Besides conventional industrial demands, thermally sprayed coatings are increasingly used for innovative products. Such an application is the additive manufacturing of electrical components in automotive engineering. In particular, heating units are currently manufactured by a combination of various spray technologies. At present, simpler spraying processes like flame spraying are investigated with regard to their suitability as a future cost-effective alternative for fabricating isolating alumina coatings. In the present study, alumina cords were flame-sprayed using compressed air and argon as atomizing gases. The results demonstrate finely dispersed microstructures and a more regular and partially even higher surface and volume resistivity compared to past investigations in the literature as well as conventionally plasma-sprayed coatings despite a significantly reduced coating thickness. The content of alpha phase is clearly higher than for plasma-sprayed coatings, regardless of the atomizing gas used. Moreover, flame-sprayed coatings using argon reveal a higher resistivity in comparison to coatings sprayed with air. While the atomizing gas is found to mainly influence the ideal stand-off distance, the phase composition is not changed severely. In addition to the phase composition and kinematics, it can finally be concluded that humidity plays a major role in the coating properties.

Study on the Influence of the Ball Material on Abrasive Particles' Dynamics in Ball-Cratering Thin Coatings Wear Tests

Micro-abrasion remains a test configuration hugely used, mainly for thin coatings. Several studies have been carried out investigating the parameters around this configuration. Recently, a new study was launched studying the behavior of different ball materials in abrasive particles’ dynamics in the contact area. This study intends to extend that study, investigating new ball materials never used so far in this test configuration. Thus, commercial balls of American Iron and Steel Institute (AISI) 52100 steel, Stainless Steel (SS) (AISI) 304 steel and Polytetrafluoroethylene (PTFE) were used under different test conditions and abrasive particles, using always the same coating for reference. Craters generated on the coated samples’ surface and tracks on the balls’ surface were carefully observed by Scanning Electron Microscopy (SEM) and 3D microscopy in order to understand the abrasive particles’ dynamics. As a softer material, more abrasive particles were entrapped on the PTFE ball’s surface, generating grooving wear on the samples. SS AISI 304 balls, being softer than the abrasive particles (diamond), also allowed particle entrapment, originating from grooving wear. AISI 52100 steel balls presented particle dynamics that are already known. Thus, this study extends the knowledge already existing, allowing to better select the ball material to be used in ball-cratering tests.

Morphology Controlled Synthesis of γ-Al2O3 Nano-Crystallites in Al@Al2O3 Core-Shell Micro-Architectures by Interfacial Hydrothermal Reactions of Al Metal Substrates

Fine control of morphology and exposed crystal facets of porous γ-Al₂O₃ is of significant importance in many application areas such as functional nanomaterials and heterogeneous catalysts. Herein, a morphology controlled in situ synthesis of Al@Al₂O₃ core-shell architecture consisting of an Al metal core and a porous γ-Al₂O₃ shell is explored based on interfacial hydrothermal reactions of an Al metal substrate in aqueous solutions of inorganic anions. It was found that the morphology and structure of boehmite (γ-AlOOH) nano-crystallites grown at the Al-metal/solution interface exhibit significant dependence on temperature, type of inorganic anions (Cl^-, NO₃^-, and SO₄^2-), and acid-base environment of the synthesis solution. Different extents of the electrostatic interactions between the protonated hydroxyl groups on (010) and (001) facets of γ-AlOOH and the inorganic anions (Cl^-, NO₃^-, SO₄^2-) appear to result in the preferential growth of γ-AlOOH toward specific crystallographic directions due to the selective capping of the facets by adsorption of the anions. It is hypothesized that the unique Al@Al₂O₃ core-shell architecture with controlled morphology and exposed crystal-facets of the γ-Al₂O₃ shell can provide significant intrinsic catalytic properties with enhanced heat and mass transport to heterogeneous catalysts for applications in many thermochemical reaction processes. The direct fabrication of γ-Al₂O₃ nano-crystallites from Al metal substrate with in-situ modulation of their morphologies and structures into 1D, 2D, and 3D nano-architectures explored in this work is unique and can offer significant opportunities over the conventional methods.

Carbon Monoxide Oxidation over Gold Nanoparticles Deposited onto Alumina Film Grown on Mo(110) Substrate: An Effect of Charge Tunneling through the Oxide Film

Formation of gold nanosized particles supported by aluminum oxide film grown on Mo(110) substrate and oxidation of carbon monoxide molecules on their surface have been in-situ studied in ultra-high vacuum by means of Auger electron spectroscopy (AES), reflection-absorption infrared spectroscopy (RAIRS), low energy electron diffraction (LEED), atomic force microscopy (AFM), temperature-programmed desorption (TPD), and work function measurements. The main focus was to follow how the thickness of the alumina film influences the efficiency of CO oxidation in an attempt to find out evidence of the possible effect of electron tunneling between the metal substrate and the Au particle through the oxide interlayer. Providing the largest degree of surface identity of the studied metal/oxide system at different thicknesses of the alumina film (two, four, six, and eight monolayers), it was found that the CO oxidation efficiency, defined as CO₂ to CO TPD peaks intensity ratio, exponentially decays with the oxide film thickness growth. Taking into account the known fact that the CO oxidation efficiency depends on the amount of excess charge acquired by Au particle, the latter suggests that electron tunneling adds efficiency to the oxidation process, although not significantly.

First Phenol Carboxylation with CO2 on Carbon Nanostructured C@Fe-Al2O3 Hybrids in Aqueous Media under Mild Conditions

Novel hybrid materials with integrated catalytic properties and hydrophobic response, C@Fe–Al₂O₃ hybrid samples, were presented and tested as catalysts for phenol reaction in aqueous solutions at atmospheric pressure and mild temperature conditions, using CO₂ as a feedstock. A series of carbon-coated γ-alumina pellets (C@Fe–Al₂O₃) were synthesized and characterized by TGA, Brunauer–Emmett–Teller (BET) method, Raman spectroscopy, SEM, TEM, and XPS in order to get comprehensive knowledge of their properties at the nanoscale and relate them with their catalytic behavior. The results obtained correlated their catalytic activities with their carbon surface compositions. The application of these materials as active catalysts in the Kolbe–Schmitt reaction for CO₂ conversion in aqueous media was proposed as an alternative reaction for the valorization of exhausts industrial effluents. In these early tests, the highest conversion of phenol was observed for the hybrid samples with the highest graphitic characteristic and the most hydrophobic behavior. Carboxylation products such as benzoic acid, p-hydroxybenzoic acid, and salicylic acid, have been identified under these experimental conditions.

3D-Printed Hermetic Alumina Housings

Ceramics are repeatedly investigated as packaging materials because of their gas tightness, e.g., as hermetic implantable housing. Recent advances also make it possible to print the established aluminum oxide in a Fused Filament Fabrication process, creating new possibilities for manufacturing personalized devices with complex shapes. This study was able to achieve integration of channels with a diameter of 500 µm (pre-sintered) with a nozzle size of 250 µm (layer thickness 100 µm) and even closed hemispheres were printed without support structures. During sintering, the weight-bearing feedstock shrinks by 16.7%, resulting in a relative material density of 96.6%. The well-known challenges of the technology such as surface roughness (Ra = 15-20 µm) and integrated cavities remain. However, it could be shown that the hollow structures in bulk do not represent a mechanical weak point and that the material can be gas-tight (<10-12 mbar s-1). For verification, a volume-free helium leak test device was developed and validated. Finally, platinum coatings with high adhesion examined the functionalization of the ceramic. All the prerequisites for hermetic housings with integrated metal structures are given, with a new level of complexity of ceramic shapes available.

Biomechanical Features of Graphene-Augmented Inorganic Nanofibrous Scaffolds and Their Physical Interaction with Viruses

Nanofibrous substrates and scaffolds are widely being studied as matrices for 3D cell cultures, and disease models as well as for analytics and diagnostic purposes. These scaffolds usually comprise randomly oriented fibers. Much less common are nanofibrous scaffolds made of stiff inorganic materials such as alumina. Well-aligned matrices are a promising tool for evaluation of behavior of biological objects affected by micro/nano-topologies as well as anisotropy. In this work, for the first time, we report a joint analysis of biomechanical properties of new ultra-anisotropic, self-aligned ceramic nanofibers augmented with two modifications of graphene shells (GAIN scaffolds) and their interaction of three different viral types (influenza virus A, picornavirus (human parechovirus) and potato virus). It was discovered that nano-topology and structure of the graphene layers have a significant implication on mechanical properties of GAIN scaffolds resulting in non-linear behavior. It was demonstrated that the viral adhesion to GAIN scaffolds is likely to be guided by physical cues in dependence on mutual steric factors, as the scaffolds lack common cell membrane proteins and receptors which viruses usually deploy for transfection. The study may have implications for selective viral adsorption, infected cells analysis, and potentially opening new tools for anti-viral drugs development.

Multi-Response Optimization of Processing Parameters for Micro-Pockets on Alumina Bioceramic Using Rotary Ultrasonic Machining

The machining of ceramic materials is challenging and often impossible to realize with conventional machining tools. In various manufacturing applications, rotary ultrasonic milling (RUM) shows strengths, in particular for the development of high-quality micro-features in ceramic materials. The main variables that influence the performance and price of the product are surface roughness, edge chipping (EC), and material removal rate (MRR) during the processing of ceramics. RUM has been considered in this research for the milling of micro-pockets in bioceramic alumina (Al2O3). Response surface methodology in the context of a central composite design (CCD) is being used to plan the experiments. The impacts of important RUM input parameters concerning cutting speed, feed rate, depth of cut, frequency, and amplitude have been explored on the surface roughness in terms of arithmetic mean value (Ra), the EC, and the MRR of the machined pockets. The main effect and the interaction effect of the implemented RUM parameters show that by providing a lower feed rate and cutting depth levels and elevated frequency and cutting speed, the Ra and the EC can be minimized. At greater levels of feed rate and cutting depth, higher MRR can be obtained. The influence of RUM input parameters on the surface morphology was also recorded and analyzed using scanning electron microscopic (SEM) images. The study of the energy dispersive spectroscopy (EDS) shows that there is no modification in the alumina bioceramic material. Additionally, a multi-response optimization method has been applied by employing a desirability approach with the core objectives of minimizing the EC and Ra and maximizing the MRR of the milled pockets. The obtained experimental values for Ra, EC, and MRR at an optimized parametric setting were 0.301 µm, 12.45 µm, and 0.873 mm3/min respectively with a combined desirability index value of 0.73.

Back-Surface Passivation of CdTe Solar Cells Using Solution-Processed Oxidized Aluminum

Although back-surface passivation plays an important role in high-efficiency photovoltaics, it has not yet been definitively demonstrated for CdTe. Here, we present a solution-based process, which achieves passivation and improved electrical performance when very small amounts of oxidized Al³⁺ species are deposited at the back surface of CdTe devices. The open circuit voltage (V_oc) is increased and the fill factor (FF) and photoconversion efficiency (PCE) are optimized when the total amount added corresponds to ∼1 monolayer, suggesting that the passivation is surface specific. Addition of further Al³⁺ species, present in a sparse alumina-like layer, causes the FF and PCE to drop as the interface layer becomes blocking to current flow. The optimized deposit increases the average baseline PCE for both Cu-free devices and devices where Cu is present as a dopant. The greatest improvement is found when the Al³⁺ species are deposited prior to the CdCl₂ activation step and Cu is employed. In this case, the best-cell efficiency was improved from 12.6 to 14.4%. Time-resolved photoluminescence measurements at the back surface and quantum efficiency measurements performed at the maximum power point indicate that the performance enhancement is due to a reduction in the interface recombination current at the back surface.

Joining Alumina to Titanium Alloys Using Ag-Cu Sputter-Coated Ti Brazing Filler

The joining of alumina (Al₂O₃) to γ-TiAl and Ti6Al4V alloys, using Ag-Cu sputter-coated Ti brazing filler foil, was investigated. Brazing experiments were performed at 980 °C for 30 min in vacuum. The microstructure and chemical composition of the brazed interfaces were analyzed by scanning electron microscopy and by energy dispersive X-ray spectroscopy, respectively. A microstructural characterization of joints revealed that sound multilayered interfaces were produced using this novel brazing filler. Both interfaces are composed mainly of α-Ti, along with Ti₂(Ag,Cu) and TiAg intermetallics. In the case of the brazing of γ-TiAl alloys, α₂-Ti₃Al and γ-TiAl intermetallics are also detected at the interface. Bonding to Al₂O₃ is promoted by the formation of a quite hard Ti-rich layer, which may reach a hardness up to 1872 HV 0.01 and is possibly composed of a mixture of α-Ti and Ti oxides. Hardness distribution maps indicate that no segregation of either soft or brittle phases occurs at the central regions of the interfaces or near the base Ti alloys. In addition, a smooth hardness transition was established between the interface of Al₂O₃ to either γ-TiAl or Ti6Al4V alloys.

New Feedstock System for Fused Filament Fabrication of Sintered Alumina Parts

Only a few 3D-printing techniques are able to process ceramic materials and exploit successfully the capabilities of additive manufacturing of sintered ceramic parts. In this work, a new two component binder system, consisting of polyethyleneglycol and polyvinylbutyral, as well stearic acid as surfactant, was filled with submicron sized alumina up to 55 vol.% and used in fused filament fabrication (FFF) for the first time. The whole process chain, as established in powder injection molding of ceramic parts, starting with material selection, compounding, measurement of shear rate and temperature dependent flow behavior, filament fabrication, as well as FFF printing. A combination of solvent pre-debinding with thermal debinding and sintering at a reduced maximum temperature due to the submicron sized alumina and the related enhanced sinter activity, enabled the realization of alumina parts with complex shape and sinter densities around 98 % Th. Finally the overall shrinkage of the printed parts were compared with similar ones obtained by micro ceramic injection molding.

Bio-based Substances From Compost as Reactant and Active Phase for Selective Capture of Cationic Pollutants From Waste Water

Alumina porous monoliths were successfully fabricated using a simple and reproducible synthesis dispersing gamma alumina phase from commercial boehmite (GAB) in water containing water-soluble bio-based substances (BBSs) obtained from composted biowaste. The wet mixture obtained was shaped in form of small spheres and then dried and calcined at 500°C in order to burn the organic matter and obtain mesoporous monoliths. They were successively functionalized with BBSs in order to introduce BBS functional groups and obtain an efficient adsorbing system. Therefore, in this work, BBSs acted as template/binder for the production of monoliths and as functionalizing agent of the produced monoliths. The reference powders, deeply studied in a published article (Sadraei et al., 2019b), and the monoliths of GAB before and after functionalization were characterized by means of x-ray diffraction to evidence their crystal structure, Fourier transform infrared spectroscopy for evaluating the presence of BBSs on the supports, thermogravimetric analysis to measure the thermal stability of the materials and quantify the functionalizing BBS amount immobilized on the supports, nitrogen adsorption at 77 K for the investigation of the surface area and porosity of the systems, and zeta potential measurements to analyze the effect of BBS immobilization on the surface charge of the supports and to predict the type of interaction, which can be established with substrates. Finally, the systems were applied in removal of pollutants with different charge, polarity, and molecular structure, such as dyes (crystal violet and acid orange 7) and contaminants of emerging concern (carbamazepine and atenolol). Only the cationic dye CV is captured by the adsorbing material, and this allows envisaging a possible use of the functionalized monoliths for selective adsorption of cationic substrates.

On the Role of Hollow Aluminium Oxide Microballoons during Machining of AZ31 Magnesium Syntactic Foam

The role played by hollow ceramic thin-walled aluminium oxide microballoons on the shear deformation characteristics of AZ31 Magnesium syntactic foam is studied through high-speed machining. The ceramic microballoons embedded in the AZ31 matrix provides the necessary stiffness for these novel foams. The effect of hollow ceramic microballoon properties, such as the volume fraction, thin wall thickness to diameter ratio, and microballoon diameter, profoundly affects the chip formation. A novel force model has been proposed to explain the causes of variation in cutting forces during chip formation. The results showed an increase in machining forces during cutting AZ31 foams dispersed with higher volume fraction and finer microballoons. At a lower (Davg/h) ratio, the mode of microballoon deformation was a combination of bubble burst and fracture through an effective load transfer mechanism with the plastic AZ31 Mg matrix. The developed force model explained the key role played by AZ31 matrix/alumina microballoon on tool surface friction and showed a better agreement with measured machining forces.

Effect of Sol-Gel Alumina Biocomposite on the Viability and Morphology of Dermal Human Fibroblast Cells

This paper is the continuation of our previous work on the ability of biocomposites based on sol-gel alumina (boehmite) to promote skin recovery from burns and atrophic scars. The present study describes the increasing of the cytoplasma volume and the number of filopodias of HDF cells, which for the first time indicates their proliferation on the alumina itself and on alumina-based biocomposite. Studies in vivo confirm the efficiency of the composite in the treatment of atrophic scars.