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Zhang Y, Liu Q, Liu Y, Tong J, Huang Z, Wu S, Liang P, Yang G, Cui C. Green synthesis of novel in situmicro/submicron-Cu paste for semiconductor interconnection. NANOTECHNOLOGY 2022; 33:285705. [PMID: 35030550 DOI: 10.1088/1361-6528/ac4b79] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/14/2021] [Accepted: 01/14/2022] [Indexed: 06/14/2023]
Abstract
A green method for the synthesis ofin situCu paste is developed. Cu particles are prepared through chemical reduction by selecting a special copper source, reducing agent, and solvent. Then the reaction solution is directly concentrated to obtain anin situCu paste. The synthesis of Cu particles and the preparation of Cu paste are conducted simultaneously, and the process of separation, purification, drying, storage, and re-dispersion of powder are reduced. Particles are not directly exposed to air, thus the oxidation of micro/submicron -Cu is effectively prevented, and the agglomeration of particles caused by drying and dispersion operations is simultaneously reduced. Furthermore, the proposed method has a certain universality, and different types of Cu sources can be used to preparein situpaste with different sizes and morphologies. The entire preparation process is simple, efficient, green, and the yield can reach 99.99%, which breaks through the bottleneck of the application of traditional micro/submicron-Cu materials. Copper acetate-basedin situpaste is sintered for 30 min at 260 °C and 2 MPa in a reducing atmosphere. The shear strength, resistivity, and thermal conductivity reach 55.26 MPa, 4.01 × 10-8Ω·m, and 92.75 W/(m·K), respectively, which could meet the interconnection application of power semiconductor devices.
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Kuscer D, Kmet B, Drnovšek S, Bustillo J, Levassort F. Lead-Free Sodium Potassium Niobate-Based Multilayer Structures for Ultrasound Transducer Applications. SENSORS 2022; 22:s22093223. [PMID: 35590911 PMCID: PMC9103309 DOI: 10.3390/s22093223] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 03/24/2022] [Revised: 04/15/2022] [Accepted: 04/20/2022] [Indexed: 10/30/2022]
Abstract
Thick films with nominal composition (K0.5Na0.5)0.99Sr0.005NbO3 (KNNSr) on porous ceramics with identical nominal composition were investigated as potential candidates for environmentally benign ultrasonic transducers composed entirely of inorganic materials. In this paper, the processing of the multilayer structure, namely, the thick film by screen printing and the porous ceramic by sacrificial template method, is related to their phase composition, microstructure, electromechanical, and acoustic properties to understand the performance of the devices. The ceramic with a homogeneous distribution of 8 μm pores had a sufficiently high attenuation coefficient of 0.5 dB/mm/MHz and served as an effective backing. The KNNSr thick films sintered at 1100 °C exhibited a homogeneous microstructure and a relative density of 97%, contributing to a large dielectric permittivity and elastic constant and yielding a thickness coupling factor kt of ~30%. The electroacoustic response of the multilayer structure in water provides a centre frequency of 15 MHz and a very large fractional bandwidth (BW) of 127% at -6 dB. The multilayer structure is a candidate for imaging applications operating above 15 MHz, especially by realising focused-beam structure through lenses to further increase the sensitivity in the focal zone.
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Noh Y, Kim GY, Lee H, Shin J, An K, Kumar M, Lee D. A review on intense pulsed light process as post-treatment for metal oxide thin films and nanostructures for device application. NANOTECHNOLOGY 2022; 33:272001. [PMID: 35358953 DOI: 10.1088/1361-6528/ac6314] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/31/2021] [Accepted: 03/30/2022] [Indexed: 05/27/2023]
Abstract
The intense pulsed light (IPL) post-treatment process has attracted great attention in the device fabrication due to its versatility and rapidity particularly for solution process functional structures in devices, flexible/printed electronics, and continuous manufacturing process. The metal oxide materials inherently have multi-functionality and have been widely used in form of thin films or nanostructures in device application such as thin film transistors, light emitting diodes, solar cells, supercapacitors, etc. The IPL treatment enhances the physical and/or chemical properties of the functional metal oxide through photothermal effects. However, most metal oxides are transparent to most range of visible light and require more energy for post-treatment. In this review, we have summarized the IPL post-treatment processes for metal oxide thin films and nanostructures in device applications. The sintering and annealing of metal oxides using IPL improved the device performances by employing additional light absorbing layer or back-reflector. The IPL process becomes an innovative versatile post-treatment process in conjunction with multi-functional metal oxides in near-future device applications.
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Raghatate A, Cortes Vega FD, Velazquez Meraz O, Ahmadi K, Chaudhari NM, Solanki D, Puthirath AB, Castaneda N, Ajayan PM, Herrera Ramirez JM, Balan V, Robles Hernández FC. Sustainable Biocomposites for Structural Applications with Environmental Affinity. ACS APPLIED MATERIALS & INTERFACES 2022; 14:17837-17848. [PMID: 35380421 DOI: 10.1021/acsami.2c02073] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/14/2023]
Abstract
In this work, we report a facile preparation of biocomposites using a chitosan matrix that is reinforced with morphed graphene in amounts from 1 to 5 wt % C. The composites are processed by milling and conventional sintering. The morphed graphene additions show clear improvements in mechanical properties, having a direct correlation with temperature in particular for 180 °C. Higher temperatures are detrimental to chitosan and the properties drop because chitosan degrades. Mechanical properties in the composite such as yield strength and compressive strength increase between 40 and 50% with respect to the pure chitosan samples. The Young's modulus presents a drop of approximately 10%, but the fracture toughness increases up to 3.5 fold. The properties of our sustainable composites are comparable to those seen in polymers such as polyethylene, polypropylene, nylon, and poly(methyl methacrylate), among other commodity or single use plastics. The enhancement in the mechanical properties is attributed to the morphed graphene embedded chitosan matrix that generates a network of intergranular "anchors" that hold the chitosan crystals in place, preventing failure. The composites can be molded into near-net-shape products, machined, or shaped using various methods including laser lithography. These studies demonstrate the feasibility of fabricating biocomposites with different architectures and sizes for disposable structural components. Both chitosan and the composites are compostable and biodegradable with the potential to sustain plant growth when discarded. In addition, morphed graphene and chitosan are produced from byproducts or waste, which may result in a negative carbon footprint on the environment.
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The Influence of Sintering Temperature on the Pore Structure of an Alkali-Activated Kaolin-Based Geopolymer Ceramic. MATERIALS 2022; 15:ma15072667. [PMID: 35408007 PMCID: PMC9000878 DOI: 10.3390/ma15072667] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 03/14/2022] [Revised: 03/30/2022] [Accepted: 04/02/2022] [Indexed: 12/04/2022]
Abstract
Geopolymer materials are used as construction materials due to their lower carbon dioxide (CO2) emissions compared with conventional cementitious materials. An example of a geopolymer material is alkali-activated kaolin, which is a viable alternative for producing high-strength ceramics. Producing high-performing kaolin ceramics using the conventional method requires a high processing temperature (over 1200 °C). However, properties such as pore size and distribution are affected at high sintering temperatures. Therefore, knowledge regarding the sintering process and related pore structures on alkali-activated kaolin geopolymer ceramic is crucial for optimizing the properties of the aforementioned materials. Pore size was analyzed using neutron tomography, while pore distribution was observed using synchrotron micro-XRF. This study elucidated the pore structure of alkali-activated kaolin at various sintering temperatures. The experiments showed the presence of open pores and closed pores in alkali-activated kaolin geopolymer ceramic samples. The distributions of the main elements within the geopolymer ceramic edifice were found with Si and Al maps, allowing for the identification of the kaolin geopolymer. The results also confirmed that increasing the sintering temperature to 1100 °C resulted in the alkali-activated kaolin geopolymer ceramic samples having large pores, with an average size of ~80 µm3 and a layered porosity distribution.
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Zhang D, Guo X, Zong X, Du H, Zhao J, Du L, Cao C, Jin X, Song G. Study on the difference of osteogenesis and Notch signaling pathway expression in biphasic calcium-phosphorus ceramic granule materials with different microstructure. J Biomed Mater Res B Appl Biomater 2022; 110:2028-2038. [PMID: 35377532 DOI: 10.1002/jbm.b.35057] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/28/2021] [Revised: 02/27/2022] [Accepted: 03/03/2022] [Indexed: 11/12/2022]
Abstract
Different microstructures including micropore diameter, micropore volume, and micropore area of biphasic calcium phosphate (BCP, hydroxyapatite: β-tricalcium phosphate = 8:2) ceramics granules were obtained by varying their sintering temperatures. Sprague-Dawley rat bone marrow-derived stem cells (BMSCs) were co-cultured with BCPs in vitro study and the BMSCs showed different degrees of proliferative activity under the influence of three materials. Cell proliferation and vitality were assessed. Three kinds of BCPs were implanted in the dorsal muscle of beagle dogs. At 1, 2, and 3 months, histological analyses were conducted to estimate the rate of osteogenesis. Expression of Notch pathway genes and osteogenic-related genes were detected by quantitative real-time polymerase chain reaction (q-rtPCR). The proportion of osteogenesis area increased to:48.75 ± 4.20%, 29.48 ± 1.55%, and 26.58 ± 3.86% at 3 months after the implantation (1050, 1150, 1250). Significant differences were observed in the upregulation of Notch pathway genes among different BCPs. BCPs with different micropore diameters have different ectopic osteogenesis effects and led to up-regulation of the Notch signaling pathway genes to different extents.
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107
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MgO-ZrO 2 Ceramic Composites for Silicomanganese Production. MATERIALS 2022; 15:ma15072421. [PMID: 35407755 PMCID: PMC8999776 DOI: 10.3390/ma15072421] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 03/11/2022] [Revised: 03/23/2022] [Accepted: 03/24/2022] [Indexed: 12/10/2022]
Abstract
The deterioration of the refractory lining represents a significant problem for the smooth operation in the ferroalloys industry, particularly in the production of silicomanganese, due to the periodic requirements of substitution of the damaged refractory. Within this context, magnesia refractories are commonly employed in the critical zones of the furnaces used in silicomanganese production since the slag involved in the process has a basic character. The behavior of MgO–ZrO2 ceramic composites with different ZrO2 nanoparticles (0, 1, 3, and 5 wt.%) contents in the presence of silicomanganese slags is proposed in this manuscript. XPS, XRD and SEM–EDX were used to evaluate the properties of the ceramic composite against the silicomanganese slag. The static corrosion test was used to evaluate the corrosion of the refractory. Results suggest that corrosion is controlled by the change in slag viscosity due to the reaction between CaZrO3 and the melted slag. Besides, ZrO2 nanoparticles located at both triple points and grain boundaries act as a barrier for the slag advance within the refractory. The utilization of MgO refractories with ZrO2 nanoparticles can extend the life of furnaces used to produce silicomanganese.
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Yang G, Luo S, Lai T, Lai H, Luo B, Li Z, Zhang Y, Cui C. A Green and Facile Microvia Filling Method via Printing and Sintering of Cu-Ag Core-Shell Nano-Microparticles. NANOMATERIALS 2022; 12:nano12071063. [PMID: 35407182 PMCID: PMC9000309 DOI: 10.3390/nano12071063] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 02/10/2022] [Revised: 03/20/2022] [Accepted: 03/22/2022] [Indexed: 02/01/2023]
Abstract
In this work, we developed an eco-friendly and facile microvia filling method by using printing and sintering of Cu-Ag core-shell nano-microparticles (Cu@Ag NMPs). Through a chemical reduction reaction in a modified silver ammonia solution with L-His complexing agent, Cu@Ag NMPs with compact and uniform Ag shells, excellent sphericity and oxidation resistance were synthesized. The as-synthesized Cu@Ag NMPs show superior microvia filling properties to Cu nanoparticles (NPs), Ag NPs, and Cu NMPs. By developing a dense refill method, the porosity of the sintered particles within the microvias was significantly reduced from ~30% to ~10%, and the electrical conductivity is increased about twenty-fold. Combing the Cu@Ag NMPs and the dense refill method, the microvias could obtain resistivities as low as 7.0 and 6.3 μΩ·cm under the sintering temperatures of 220 °C and 260 °C, respectively. The material and method in this study possess great potentials in advanced electronic applications.
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Drygas M, Lejda K, Janik JF, Stelmakh S, Palosz B. Novel Composite Nitride Nanoceramics from Reaction-Mixed Nanocrystalline Powders in the System Aluminum Nitride AlN/Gallium Nitride GaN/Titanium Nitride TiN (Al:Ga:Ti = 1:1:1). MATERIALS 2022; 15:ma15062200. [PMID: 35329651 PMCID: PMC8949097 DOI: 10.3390/ma15062200] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 02/12/2022] [Revised: 03/03/2022] [Accepted: 03/14/2022] [Indexed: 01/27/2023]
Abstract
A study is presented on the synthesis of reaction-mixed nitride nanopowders in the reference system of aluminium nitride AlN, gallium nitride GaN, and titanium nitride TiN (Al:Ga:Ti = 1:1:1) followed by their high-pressure and high-temperature sintering towards novel multi-nitride composite nanoceramics. The synthesis starts with a 4 h reflux in hexane of the mixture of the respective metal dimethylamides, which is followed by hexane evacuation, and reactions of the residue in liquid ammonia at −33 °C to afford a mixed metal amide/imide precursor. Plausible equilibration towards a bimetallic Al/Ga-dimethylamide compound upon mixing of the solutions of the individual metal-dimethylamide precursors containing dimeric {Al[N(CH3)2]3}2 and dimeric {Ga[N(CH3)2]3}2 is confirmed by 1H- and 13C{H}-NMR spectroscopy in C6D6 solution. The precursor is pyrolyzed under ammonia at 800 and 950 °C yielding, respectively, two different reaction-mixed composite nitride nanopowders. The latter are subjected to no-additive high-pressure and high-temperature sintering under conditions either conservative for the initial powder nanocrystallinity (650 °C, 7.7 GPa) or promoting crystal growth/recrystallization and, possibly, solid solution formation via reactions of AlN and GaN towards Al0.5Ga0.5N (1000 and 1100 °C, 7.7 GPa). The sintered composite pellets show moderately high mechanical hardness as determined by the Vicker’s method. The starting nanopowders and resulting nanoceramics are characterized by powder XRD, Raman spectroscopy, and SEM/EDX. It is demonstrated that, in addition to the multi-nitride composite nanoceramics of hexagonal AlN/hexagonal GaN/cubic TiN, under specific conditions the novel composite nanoceramics made of hexagonal Al0.5Ga0.5N and cubic TiN can be prepared.
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Guignard J, Prakasam M, Largeteau A. A Review of Binderless Polycrystalline Diamonds: Focus on the High-Pressure-High-Temperature Sintering Process. MATERIALS (BASEL, SWITZERLAND) 2022; 15:2198. [PMID: 35329649 PMCID: PMC8951216 DOI: 10.3390/ma15062198] [Citation(s) in RCA: 6] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 12/22/2021] [Revised: 02/11/2022] [Accepted: 02/16/2022] [Indexed: 01/27/2023]
Abstract
Nowadays, synthetic diamonds are easy to fabricate industrially, and a wide range of methods were developed during the last century. Among them, the high-pressure-high-temperature (HP-HT) process is the most used to prepare diamond compacts for cutting or drilling applications. However, these diamond compacts contain binder, limiting their mechanical and optical properties and their substantial uses. Binderless diamond compacts were synthesized more recently, and important developments were made to optimize the P-T conditions of sintering. Resulting sintered compacts had mechanical and optical properties at least equivalent to that of natural single crystal and higher than that of binder-containing sintered compacts, offering a huge potential market. However, pressure-temperature (P-T) conditions to sinter such bodies remain too high for an industrial transfer, making this the next challenge to be accomplished. This review gives an overview of natural diamond formation and the main experimental techniques that are used to synthesize and/or sinter diamond powders and compact objects. The focus of this review is the HP-HT process, especially for the synthesis and sintering of binderless diamonds. P-T conditions of the formation and exceptional properties of such objects are discussed and compared with classic binder-diamonds objects and with natural single-crystal diamonds. Finally, the question of an industrial transfer is asked and outlooks related to this are proposed.
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Sintering Behavior of Bi-Material Micro-Component of 17-4PH Stainless Steel and Yttria-Stabilized Zirconia Produced by Two-Component Micro-Powder Injection Molding Process. MATERIALS 2022; 15:ma15062059. [PMID: 35329511 PMCID: PMC8952308 DOI: 10.3390/ma15062059] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 02/04/2022] [Revised: 03/03/2022] [Accepted: 03/08/2022] [Indexed: 02/01/2023]
Abstract
In this research, we investigated the influence of the sintering temperature on the physical and mechanical properties of micro-sized bi-material components of 17-4PH stainless steel and 3 mol% yttria-stabilized zirconia fabricated using a two-component micro-powder injection molding (2C-μPIM) process. First, 17-4PH and zirconia powders were separately mixed with binders to obtain feedstocks, which were then injection-molded into the dumbbell shape, followed by the binder extraction process. Subsequently, the debound micro-specimens were subjected to sintering between 1250 °C and 1350 °C for 3 h. Per the observations of the microstructures using scanning electron microscopy (SEM), a strong bond between metal and ceramic in micro-sized 17-4PH/zirconia components was formed when the sintering temperature exceeded 1300 °C. The maximum relative density of 99% was achieved when the bi-material micro-part was sintered at 1350 °C. The linear shrinkage increased from 9.6% to 17.4% when the sintering temperature was increased from 1250 °C to 1350 °C. The highest hardness value of 1439.6 HV was achieved at 1350 °C along the bi-material bonding region. Moreover, a maximum tensile strength of 13.7 MPa was obtained at 1350 °C.
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Rodrigues Fiuza TE, Muniz da Silva M, Bettini J, Leite ER. Visualization of the Final Stage of Sintering in Nanoceramics with Atomic Resolution. NANO LETTERS 2022; 22:1978-1985. [PMID: 35225619 DOI: 10.1021/acs.nanolett.1c04708] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/14/2023]
Abstract
The deep understanding of the sintering mechanism is pivotal to optimizing denser ceramics production. Although several models explain the sintering satisfactorily on the micrometric scale, the extrapolation for nanostructured systems is not trivial. Aiming to provide additional information about the particularities of the sintering at the nanoscale, we performed in situ experiments using high-resolution transmission electron microscopy (HRTEM). We studied the pore elimination process in a ZrO2 thin film and identified a high anisotropic pore elimination. Interestingly, there is a redistribution of the atoms from the rough surface in the solid-gas surface, followed by the atom attachment in a faceted surface. Finally, we found evidence of the pore acting as a pin, reducing the GB mobility. These findings certainly can contribute to enhance the kinetic models to describe the densification process of systems at the nanoscale.
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Lim YC, Chen CF, Chen CW, Dong CD. Development of alternative disposals for waste rice husk and dredged harbor sediment by sintering as lightweight aggregates. ENVIRONMENTAL TECHNOLOGY 2022:1-12. [PMID: 35200116 DOI: 10.1080/09593330.2022.2046647] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/15/2021] [Accepted: 02/17/2022] [Indexed: 06/14/2023]
Abstract
This study developed the alternative disposals for dredged harbor sediments by co-sintering with waste rice husk into lightweight aggregates (LWA) to benefit resource sustainability and waste valorization. The effects of rice husk addition and sintering temperature on LWA performances such as water absorption, particle density, crushing strength, weight loss, volume shrinkage, and open porosity were investigated. The key parameters (e.g. C/Fe ratio in raw materials) controlling the LWA performances and engineering applications were determined. Results showed that dredged harbor sediments could be made into suitable LWA for engineering applications from the controlled rice husk addition and sintering temperature. The addition of rice husk led to lower LWA particle density, but raised water absorption and reduced crushing strength. The increase of sintering temperature reduced water absorption and improved crushing strength. The aggregates with 10-15% rice husk, sintered at 1150 °C had appropriate particle density (1.60-1.73 g/cm3), water absorption (11.8-16.6%), and crushing strength (6.0-10.6 MPa), which could be suitable for lightweight concrete applications. Low water-soluble chloride and heavy metals leachabilities aligned with Taiwan's regulatory standards for concrete aggregates. Co-treating waste rice husk and dredged harbor sediment into LWA can benefit the waste reduction and circular economy, and reduce the environmental impacts associated with their disposals.
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Kondarage AI, Poologasundarampillai G, Nommeots‐Nomm A, Lee PD, Lalitharatne TD, Nanayakkara ND, Jones JR, Karunaratne A. In situ 4D tomography image analysis framework to follow sintering within 3D-printed glass scaffolds. JOURNAL OF THE AMERICAN CERAMIC SOCIETY. AMERICAN CERAMIC SOCIETY 2022; 105:1671-1684. [PMID: 35875405 PMCID: PMC9297994 DOI: 10.1111/jace.18182] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 05/17/2021] [Revised: 10/06/2021] [Accepted: 10/08/2021] [Indexed: 06/15/2023]
Abstract
We propose a novel image analysis framework to automate analysis of X-ray microtomography images of sintering ceramics and glasses, using open-source toolkits and machine learning. Additive manufacturing (AM) of glasses and ceramics usually requires sintering of green bodies. Sintering causes shrinkage, which presents a challenge for controlling the metrology of the final architecture. Therefore, being able to monitor sintering in 3D over time (termed 4D) is important when developing new porous ceramics or glasses. Synchrotron X-ray tomographic imaging allows in situ, real-time capture of the sintering process at both micro and macro scales using a furnace rig, facilitating 4D quantitative analysis of the process. The proposed image analysis framework is capable of tracking and quantifying the densification of glass or ceramic particles within multiple volumes of interest (VOIs) along with structural changes over time using 4D image data. The framework is demonstrated by 4D quantitative analysis of bioactive glass ICIE16 within a 3D-printed scaffold. Here, densification of glass particles within 3 VOIs were tracked and quantified along with diameter change of struts and interstrut pore size over the 3D image series, delivering new insights on the sintering mechanism of ICIE16 bioactive glass particles in both micro and macro scales.
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GÜÇTAŞ D, SARIBOĞA V, ÖKSÜZÖMER MF. Microstructure and ionic conductivity investigation of samarium doped ceria (Sm 0.2Ce 0.8O 1.9) electrolytes prepared by the templating methods. Turk J Chem 2022; 46:910-922. [PMID: 37720606 PMCID: PMC10503988 DOI: 10.55730/1300-0527.3379] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/17/2021] [Revised: 06/16/2022] [Accepted: 02/25/2022] [Indexed: 11/13/2022] Open
Abstract
Sm0.2Ce0.8O1.9 (SDC20) electrolytes were synthesized with cellulose templating (CT) and PVA templating (PVAT) methods. Powder characteristics were examined using TG/DTA, XRD, and SEM. Pellets are sintered at various temperatures for different durations. Mean grain sizes were calculated from SEM micrographs using the linear intercept method. Grain growth behavior of the electrolytes was investigated and the dominant diffusion mechanism was examined. The grain growth activation energies were obtained for the first time for the mentioned electrolytes prepared by the mentioned methods. The ionic conductivities were calculated by electrochemical impedance spectroscopy. The highest ionic conductivity value was found to be 0.050 S cm-1 for the cellulose templating method.
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Luo W, Wang M, Wang K, Yan P, Huang J, Gao J, Zhao T, Ding Q, Qiu P, Wang H, Lu P, Fan Y, Jiang W. A Robust Hierarchical MXene/Ni/Aluminosilicate Glass Composite for High-Performance Microwave Absorption. ADVANCED SCIENCE (WEINHEIM, BADEN-WURTTEMBERG, GERMANY) 2022; 9:e2104163. [PMID: 34898048 PMCID: PMC8811826 DOI: 10.1002/advs.202104163] [Citation(s) in RCA: 6] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/17/2021] [Revised: 10/24/2021] [Indexed: 05/12/2023]
Abstract
The 2D titanium carbide MXene with both extraordinary electromagnetic attenuation and elastic properties has shown great potential as the building block for constructing mechanically robust microwave absorbing composites (MACs). However, the weak thermal stability has inhibited the successful incorporation of MXene into the inorganic MACs matrix so far. Herein, an ultralow temperature sintering strategy to fabricate a hierarchical aluminosilicate glass composite is demonstrated by using EMT zeolite as starting powder, which can not only endow the composites with high sinterability, but also facilitate the alignment of MXene in the glass matrix. Accordingly, the highly oriented MXene and mesoporous structure can effectively reduce the conduction loss in the out-of-plane direction while maintaining its large polarization loss. Meanwhile, the in situ formed Ni nanoparticles via ion exchange serve as a synergistic modulator to further improve the attenuation capability and impedance matching of composite, resulting in a low reflection loss of -59.5 dB in X band and general values below -20 dB with a low fitting thickness from 4 to 18 GHz. More attractively, such a delicate structure also gives the composite a remarkable fracture strength and contact-damage-resistance, which qualifies the mesoporous glass composite as a structural MACs with a superior comprehensive performance.
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Fu A, Cao Y, Liu Y, Xu S. Microstructure and Mechanical Properties of Novel Lightweight TaNbVTi-Based Refractory High Entropy Alloys. MATERIALS 2022; 15:ma15010355. [PMID: 35009506 PMCID: PMC8746096 DOI: 10.3390/ma15010355] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 11/18/2021] [Revised: 12/24/2021] [Accepted: 12/25/2021] [Indexed: 02/04/2023]
Abstract
A series of novel lightweight TaNbVTi-based refractory high entropy alloys (RHEA) were fabricated through ball-milling and spark plasma sintering (SPS). The reinforced phase of TiO precipitates were in-situ formed due to the introduction of Al2O3 ceramic particles. The RHEA with 15% Al2O3 exhibits a high compressive yield strength (1837 MPa) and a low density (7.75 g/cm3) with an adequate ductility retention. The yield strength and density are 32% higher and 15% lower, respectively, compared to the RHEA without Al2O3 addition. The specific yield strength (237 MPa cm3/g) of the RHEAs is much higher than that of other reported RHEAs, and is mainly ascribed to the introduction of high volume fraction of Al2O3 additives, resulting in solid solution strengthening and precipitation strengthening. Meanwhile, the ductile matrix is responsible for the good compressive plasticity.
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Dyakonenko EE, Sakhabieva DA, Axelrod IB, Lebedenko IY. [Comparative evaluation of traditional and speed sintering of dental ceramics based on zirconium dioxide]. STOMATOLOGIIA 2022; 101:106-113. [PMID: 35362712 DOI: 10.17116/stomat2022101021106] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/14/2023]
Abstract
This study analyzed the traditional and high-speed firing of dental ceramics based on zirconia. The types of furnaces for sintering zirconia, the basic principles of traditional, high-speed and super-speed firing, as well as the effect of the sintering protocol on the structure, physical, mechanical, optical properties, wear and marginal fit of zirconia were evaluated. The analysis showed that it`s necessary to develop a special optimal sintering technique using particular protocols in specific types of furnaces for each dental ceramic material based on zirconia, taking into account the composition and structure of the ceramics. To write this review, articles from the electronic databases of Medline, PubMed and the websites of dental journals were used.
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Pajor-Świerzy A, Pawłowski R, Sobik P, Kamyshny A, Szczepanowicz K. Effect of Oxalic Acid Treatment on Conductive Coatings Formed by Ni@Ag Core-Shell Nanoparticles. MATERIALS (BASEL, SWITZERLAND) 2022; 15:305. [PMID: 35009452 PMCID: PMC8746183 DOI: 10.3390/ma15010305] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 12/06/2021] [Revised: 12/28/2021] [Accepted: 12/30/2021] [Indexed: 12/07/2022]
Abstract
Low-cost metallic nanoink based on nickel-silver core-shell nanoparticles (Ni@Ag NPs) was used for the formation of conductive metallic coatings with low sintering temperature, which can be successfully applied for replacement of currently used silver-based nanoinks in printed electronics. The effect of oxalic acid (OA) on the sintering temperature and conductivity of coatings formed by Ni@Ag NPs was evaluated. It was found that the addition of OA to the ink formulation and post-printing treatment of deposited films with this acid provided a noticeable decrease in the sintering temperature required for obtaining conductive patterns that is especially important for utilizing the polymeric substrates. The obtained resistivity of metallic coatings after sintering at temperature as low as 100 °C was found to be 30 µΩ·cm, only ~4 times higher compared to the resistivity of bulk Ni that is promising for future application of such materials for fabrication of low-cost flexible printed patterns.
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Rusin NM, Skorentsev AL, Krinitcyn MG, Dmitriev AI. Tribotechnical Properties of Sintered Antifriction Aluminum-Based Composite under Dry Friction against Steel. MATERIALS (BASEL, SWITZERLAND) 2021; 15:180. [PMID: 35009323 PMCID: PMC8746084 DOI: 10.3390/ma15010180] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 11/26/2021] [Revised: 12/17/2021] [Accepted: 12/24/2021] [Indexed: 06/14/2023]
Abstract
The disadvantage of antifriction Al-Sn alloys with high tin content is their low bearing capacity. To improve this property, the aluminum matrix of the alloys was alloyed with zinc. The powder of Al-10Zn alloy was blended with the powder of pure tin in the proportion of 40/60 (wt.%). The resulting mixture of the powders was compacted in briquettes and sintered in a vacuum furnace. The sintered briquettes were subjected to subsequent pressing in the closed press mold at an elevated temperature. After this processing, the yield strength of the sintered (Al-10Zn)-40Sn composite was 1.6 times higher than that of the two-phase Al-40Sn one. The tribological tests of the composites were carried out according to the pin-on-disk scheme without lubrication at pressures of 1-5 MPa. It was established that the (Al-10Zn)-40Sn composite has higher wear resistance compared with the Al-40Sn one. However, this advantage becomes insignificant with an increase in the pressure. It was found that the main wear mechanism of the investigated composites under the dry friction process is a delamination of their highly deformed matrix grains.
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Karagiannakis NP, Skouras ED, Burganos VN. Modelling Thermal Conduction in Polydispersed and Sintered Nanoparticle Aggregates. NANOMATERIALS (BASEL, SWITZERLAND) 2021; 12:nano12010025. [PMID: 35009975 PMCID: PMC8747020 DOI: 10.3390/nano12010025] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/17/2021] [Revised: 12/17/2021] [Accepted: 12/18/2021] [Indexed: 06/01/2023]
Abstract
Nanoparticle aggregation has been found to be crucial for the thermal properties of nanofluids and their performance as heating or cooling agents. Most relevant studies in the literature consider particles of uniform size with point contact only. A number of forces and mechanisms are expected to lead to deviation from this ideal description. In fact, size uniformity is difficult to achieve in practice; also, overlapping of particles within aggregates may occur. In the present study, the effects of polydispersity and sintering on the effective thermal conductivity of particle aggregates are investigated. A simulation method has been developed that is capable of producing aggregates made up of polydispersed particles with tailored morphological properties. Modelling of the sintering process is implemented in a fashion that is dictated by mass conservation and the desired degree of overlapping. A noticeable decrease in the thermal conductivity is observed for elevated polydispersity levels compared to that of aggregates of monodisperse particles with the same morphological properties. Sintered nanoaggregates offer wider conduction paths through the coalescence of neighbouring particles. It was found that there exists a certain sintering degree of monomers that offers the largest improvement in heat performance.
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Jiang CP, Hentihu MFR, Cheng YC, Lei TY, Lin R, Chen Z. Development of 3D Slurry Printing Technology with Submersion-Light Apparatus in Dental Application. MATERIALS 2021; 14:ma14247873. [PMID: 34947467 PMCID: PMC8708360 DOI: 10.3390/ma14247873] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 09/30/2021] [Revised: 11/16/2021] [Accepted: 12/10/2021] [Indexed: 11/16/2022]
Abstract
This study proposes an innovative three-dimensional printing technology with submersion-light apparatus. A zirconia powder with an average particle size of 0.5 µm is mixed with 1,6-Hexanediol diacrylate (HDDA) and photo-initiator to form a slurry. The weight percentage of zirconia powder to HDDA is 70:30 wt.%. A light engine box is submerged in a slurry and emits a layered pattern to induce photopolymerization and transform a slurry into a printed green body. Green body sintering parameters for the first and second stages are 380 °C with a holding time of 1.5 h and 1550 °C with a holding time of 2 h. The sintered parts' length, width, and height shrinkage ratios are 29.9%, 29.7%, and 30.6%. The ball milling decreases the powder particle size to 158 ± 16 nm and the mean grain size of the sintered part is 423 ± 25 nm. The sintered part has an average hardness of 1224 (HV), a density of 5.45 g/cm3, and a flexural strength of 641.04 MPa. A three-unit zirconia dental bridge also has been fabricated with a clinically acceptable marginal gap.
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Microstructural and Optical Properties of MgAl 2O 4 Spinel: Effects of Mechanical Activation, Y 2O 3 and Graphene Additions. MATERIALS 2021; 14:ma14247674. [PMID: 34947270 PMCID: PMC8707405 DOI: 10.3390/ma14247674] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 11/22/2021] [Revised: 12/08/2021] [Accepted: 12/09/2021] [Indexed: 11/16/2022]
Abstract
Magnesium aluminate and other alumina-based spinels attract attention due to their high hardness, high mechanical strength, and low dielectric constant. MgAl2O4 was produced by a solid-state reaction between MgO and α-Al2O3 powders. Mechanical activation for 30 min in a planetary ball mill was used to increase the reactivity of powders. Yttrium oxide and graphene were added to prevent abnormal grain growth during sintering. Samples were sintered by hot pressing under vacuum at 1450 °C. Phase composition and microstructure of sintered specimens were characterized by X-ray powder diffraction and scanning electron microscopy. Rietveld analysis revealed 100% pure spinel phase in all sintered specimens, and a decrease in crystallite size with the addition of yttria or graphene. Density measurements indicated that the mechanically activated specimen reached 99.6% relative density. Furthermore, the highest solar absorbance and highest spectral selectivity as a function of temperature were detected for the mechanically activated specimen with graphene addition. Mechanical activation is an efficient method to improve densification of MgAl2O4 prepared from mixed oxide powders, while additives improve microstructure and optical properties.
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Artyukhova N, Anikeev S, Promakhov V, Korobenkov M. The Effect of Cobalt on the Deformation Behaviour of a Porous TiNi-Based Alloy Obtained by Sintering. MATERIALS 2021; 14:ma14247584. [PMID: 34947181 PMCID: PMC8708278 DOI: 10.3390/ma14247584] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 11/04/2021] [Revised: 12/05/2021] [Accepted: 12/06/2021] [Indexed: 01/29/2023]
Abstract
This research investigates the effect of cobalt on the deformation behaviour of a porous TiNi-based alloy that was obtained by sintering. Porous TiNi-based alloys with cobalt additives, accounting for 0-2 at. % and with a pitch of 0.5, were obtained. The structural-phase state of the porous material was researched by X-ray structural analysis. The effect of different amounts of Co (used as an alloying additive) on the deformation behaviour was investigated by tensile to fracture. The fractograms of fracture of the experimental samples were analysed using scanning electron microscopy. For the first time, the present research shows a diagram of the deformation of a porous TiNi-based alloy that was obtained by sintering under tensile. The stages of deformation were described according to the physical nature of the processes taking place. The effect of the cobalt-alloying additive on the change in the critical stress of martensitic shear was investigated. It was found that the behaviour of the concentration dependency of stress at concentrations under 1.5 at. % Co was determined by an increase in the stress in the TiNi solid solution. This phenomenon is attributed to the arrangement of Co atoms on the Ti sublattice, as well as an increase in the fraction of the B19' phase in the matrix. The steep rise of the developed forces on the concentration dependency of the martensitic shear stress at 2 at. % Co is presumably attributed to the precipitation hardening of austenite due to the precipitation of finely dispersed coherent Ti3Ni4 phase following the decrease of fraction of martensite. An analysis of fractograms showed that as more cobalt was added, areas of fracture with traces of martensite plates of the B19' phase started to prevail. At 2 at. % Co these plates fill almost the entire area of the fracture. The research findings presented in this work are of great importance, since they can be used to achieve the set of physical and mechanical properties required for the development of biocompatible materials for implantology.
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Triyono D, Yunida Y, Rafsanjani RA. Effect of Heat Treatment on Structural, Magnetic and Electrical Properties of La 2FeMnO 6. MATERIALS (BASEL, SWITZERLAND) 2021; 14:7501. [PMID: 34947097 PMCID: PMC8709439 DOI: 10.3390/ma14247501] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/23/2021] [Revised: 11/26/2021] [Accepted: 11/30/2021] [Indexed: 11/25/2022]
Abstract
In this study, the effect of heat treatment on the structural, magnetic and electrical properties of La2FeMnO6 prepared via the sol-gel and sintering method were investigated. The heat-treatment conditions, i.e., the calcination temperature (1023 K and 1173 K), sintering temperature and time (1273 K for 1 and 3 h) were carried out. X-ray diffraction (XRD) revealed orthorhombic pnma (62) symmetry without any impurity phase for all samples. X-ray photoelectron spectroscopy confirmed the presence of Fe2+-Fe3+-Fe4+ and Mn3+-Mn4+ mixed states, and lanthanum and oxygen vacancies resulting in various magnetic exchange interactions. Furthermore, the magnetisation hysteresis showed enhanced hysteresis loops accompanied by an increase in magnetisation parameters with calcination temperature. The Raman phonon parameters induced a redshift in the phonon modes, alongside an increase in the intensity and compression of the linewidth, reflecting a decrease in lattice distortion, which was confirmed by XRD. The temperature-dependent conductivity showed that the conduction mechanism is dominated by p-type polaron hopping, and the lowest activation energy was approximately 0.237 ± 0.003 eV for the minimum heat-treatment conditions. These results show that varying heat-treatment conditions can significantly affect the structural, magnetic and electrical properties of the La2FeMnO6 system.
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