Microstructure and Mechanical Properties of Novel Lightweight TaNbVTi-Based Refractory High Entropy Alloys

A series of novel lightweight TaNbVTi-based refractory high entropy alloys (RHEA) were fabricated through ball-milling and spark plasma sintering (SPS). The reinforced phase of TiO precipitates were in-situ formed due to the introduction of Al₂O₃ ceramic particles. The RHEA with 15% Al₂O₃ exhibits a high compressive yield strength (1837 MPa) and a low density (7.75 g/cm³) with an adequate ductility retention. The yield strength and density are 32% higher and 15% lower, respectively, compared to the RHEA without Al₂O₃ addition. The specific yield strength (237 MPa cm³/g) of the RHEAs is much higher than that of other reported RHEAs, and is mainly ascribed to the introduction of high volume fraction of Al₂O₃ additives, resulting in solid solution strengthening and precipitation strengthening. Meanwhile, the ductile matrix is responsible for the good compressive plasticity.

[Comparative evaluation of traditional and speed sintering of dental ceramics based on zirconium dioxide]

This study analyzed the traditional and high-speed firing of dental ceramics based on zirconia. The types of furnaces for sintering zirconia, the basic principles of traditional, high-speed and super-speed firing, as well as the effect of the sintering protocol on the structure, physical, mechanical, optical properties, wear and marginal fit of zirconia were evaluated. The analysis showed that it`s necessary to develop a special optimal sintering technique using particular protocols in specific types of furnaces for each dental ceramic material based on zirconia, taking into account the composition and structure of the ceramics. To write this review, articles from the electronic databases of Medline, PubMed and the websites of dental journals were used.

Effect of Oxalic Acid Treatment on Conductive Coatings Formed by Ni@Ag Core-Shell Nanoparticles

Low-cost metallic nanoink based on nickel-silver core-shell nanoparticles (Ni@Ag NPs) was used for the formation of conductive metallic coatings with low sintering temperature, which can be successfully applied for replacement of currently used silver-based nanoinks in printed electronics. The effect of oxalic acid (OA) on the sintering temperature and conductivity of coatings formed by Ni@Ag NPs was evaluated. It was found that the addition of OA to the ink formulation and post-printing treatment of deposited films with this acid provided a noticeable decrease in the sintering temperature required for obtaining conductive patterns that is especially important for utilizing the polymeric substrates. The obtained resistivity of metallic coatings after sintering at temperature as low as 100 °C was found to be 30 µΩ·cm, only ~4 times higher compared to the resistivity of bulk Ni that is promising for future application of such materials for fabrication of low-cost flexible printed patterns.

Tribotechnical Properties of Sintered Antifriction Aluminum-Based Composite under Dry Friction against Steel

The disadvantage of antifriction Al-Sn alloys with high tin content is their low bearing capacity. To improve this property, the aluminum matrix of the alloys was alloyed with zinc. The powder of Al-10Zn alloy was blended with the powder of pure tin in the proportion of 40/60 (wt.%). The resulting mixture of the powders was compacted in briquettes and sintered in a vacuum furnace. The sintered briquettes were subjected to subsequent pressing in the closed press mold at an elevated temperature. After this processing, the yield strength of the sintered (Al-10Zn)-40Sn composite was 1.6 times higher than that of the two-phase Al-40Sn one. The tribological tests of the composites were carried out according to the pin-on-disk scheme without lubrication at pressures of 1-5 MPa. It was established that the (Al-10Zn)-40Sn composite has higher wear resistance compared with the Al-40Sn one. However, this advantage becomes insignificant with an increase in the pressure. It was found that the main wear mechanism of the investigated composites under the dry friction process is a delamination of their highly deformed matrix grains.

Modelling Thermal Conduction in Polydispersed and Sintered Nanoparticle Aggregates

Nanoparticle aggregation has been found to be crucial for the thermal properties of nanofluids and their performance as heating or cooling agents. Most relevant studies in the literature consider particles of uniform size with point contact only. A number of forces and mechanisms are expected to lead to deviation from this ideal description. In fact, size uniformity is difficult to achieve in practice; also, overlapping of particles within aggregates may occur. In the present study, the effects of polydispersity and sintering on the effective thermal conductivity of particle aggregates are investigated. A simulation method has been developed that is capable of producing aggregates made up of polydispersed particles with tailored morphological properties. Modelling of the sintering process is implemented in a fashion that is dictated by mass conservation and the desired degree of overlapping. A noticeable decrease in the thermal conductivity is observed for elevated polydispersity levels compared to that of aggregates of monodisperse particles with the same morphological properties. Sintered nanoaggregates offer wider conduction paths through the coalescence of neighbouring particles. It was found that there exists a certain sintering degree of monomers that offers the largest improvement in heat performance.

Development of 3D Slurry Printing Technology with Submersion-Light Apparatus in Dental Application

This study proposes an innovative three-dimensional printing technology with submersion-light apparatus. A zirconia powder with an average particle size of 0.5 µm is mixed with 1,6-Hexanediol diacrylate (HDDA) and photo-initiator to form a slurry. The weight percentage of zirconia powder to HDDA is 70:30 wt.%. A light engine box is submerged in a slurry and emits a layered pattern to induce photopolymerization and transform a slurry into a printed green body. Green body sintering parameters for the first and second stages are 380 °C with a holding time of 1.5 h and 1550 °C with a holding time of 2 h. The sintered parts' length, width, and height shrinkage ratios are 29.9%, 29.7%, and 30.6%. The ball milling decreases the powder particle size to 158 ± 16 nm and the mean grain size of the sintered part is 423 ± 25 nm. The sintered part has an average hardness of 1224 (HV), a density of 5.45 g/cm³, and a flexural strength of 641.04 MPa. A three-unit zirconia dental bridge also has been fabricated with a clinically acceptable marginal gap.

Microstructural and Optical Properties of MgAl2O4 Spinel: Effects of Mechanical Activation, Y2O3 and Graphene Additions

Magnesium aluminate and other alumina-based spinels attract attention due to their high hardness, high mechanical strength, and low dielectric constant. MgAl₂O₄ was produced by a solid-state reaction between MgO and α-Al₂O₃ powders. Mechanical activation for 30 min in a planetary ball mill was used to increase the reactivity of powders. Yttrium oxide and graphene were added to prevent abnormal grain growth during sintering. Samples were sintered by hot pressing under vacuum at 1450 °C. Phase composition and microstructure of sintered specimens were characterized by X-ray powder diffraction and scanning electron microscopy. Rietveld analysis revealed 100% pure spinel phase in all sintered specimens, and a decrease in crystallite size with the addition of yttria or graphene. Density measurements indicated that the mechanically activated specimen reached 99.6% relative density. Furthermore, the highest solar absorbance and highest spectral selectivity as a function of temperature were detected for the mechanically activated specimen with graphene addition. Mechanical activation is an efficient method to improve densification of MgAl₂O₄ prepared from mixed oxide powders, while additives improve microstructure and optical properties.

The Effect of Cobalt on the Deformation Behaviour of a Porous TiNi-Based Alloy Obtained by Sintering

This research investigates the effect of cobalt on the deformation behaviour of a porous TiNi-based alloy that was obtained by sintering. Porous TiNi-based alloys with cobalt additives, accounting for 0-2 at. % and with a pitch of 0.5, were obtained. The structural-phase state of the porous material was researched by X-ray structural analysis. The effect of different amounts of Co (used as an alloying additive) on the deformation behaviour was investigated by tensile to fracture. The fractograms of fracture of the experimental samples were analysed using scanning electron microscopy. For the first time, the present research shows a diagram of the deformation of a porous TiNi-based alloy that was obtained by sintering under tensile. The stages of deformation were described according to the physical nature of the processes taking place. The effect of the cobalt-alloying additive on the change in the critical stress of martensitic shear was investigated. It was found that the behaviour of the concentration dependency of stress at concentrations under 1.5 at. % Co was determined by an increase in the stress in the TiNi solid solution. This phenomenon is attributed to the arrangement of Co atoms on the Ti sublattice, as well as an increase in the fraction of the B19' phase in the matrix. The steep rise of the developed forces on the concentration dependency of the martensitic shear stress at 2 at. % Co is presumably attributed to the precipitation hardening of austenite due to the precipitation of finely dispersed coherent Ti₃Ni₄ phase following the decrease of fraction of martensite. An analysis of fractograms showed that as more cobalt was added, areas of fracture with traces of martensite plates of the B19' phase started to prevail. At 2 at. % Co these plates fill almost the entire area of the fracture. The research findings presented in this work are of great importance, since they can be used to achieve the set of physical and mechanical properties required for the development of biocompatible materials for implantology.

Effect of Heat Treatment on Structural, Magnetic and Electrical Properties of La2FeMnO6

In this study, the effect of heat treatment on the structural, magnetic and electrical properties of La2FeMnO6 prepared via the sol-gel and sintering method were investigated. The heat-treatment conditions, i.e., the calcination temperature (1023 K and 1173 K), sintering temperature and time (1273 K for 1 and 3 h) were carried out. X-ray diffraction (XRD) revealed orthorhombic pnma (62) symmetry without any impurity phase for all samples. X-ray photoelectron spectroscopy confirmed the presence of Fe2+-Fe3+-Fe4+ and Mn3+-Mn4+ mixed states, and lanthanum and oxygen vacancies resulting in various magnetic exchange interactions. Furthermore, the magnetisation hysteresis showed enhanced hysteresis loops accompanied by an increase in magnetisation parameters with calcination temperature. The Raman phonon parameters induced a redshift in the phonon modes, alongside an increase in the intensity and compression of the linewidth, reflecting a decrease in lattice distortion, which was confirmed by XRD. The temperature-dependent conductivity showed that the conduction mechanism is dominated by p-type polaron hopping, and the lowest activation energy was approximately 0.237 ± 0.003 eV for the minimum heat-treatment conditions. These results show that varying heat-treatment conditions can significantly affect the structural, magnetic and electrical properties of the La2FeMnO6 system.

Multiscale Modeling of Sintering-Driven Conductivity in Large Nanowire Ensembles

Thermally driven sintering is widely used to enhance the conductivity of metal nanowire (NW) ensembles in printed electronics applications, with rapid nonisothermal sintering being increasingly employed to minimize substrate damage. The rational design of the sintering process and the NW morphology is hindered by a lack of mechanistically motivated and computationally efficient models that can predict sintering-driven neck growth between NWs and the resulting change in ensemble conductivity. We present a de novo modeling framework that, for the first time, links rotation-regulated nanoscale neck growth observed in atomistic simulations to continuum conductivity evolution in inch-scale NW ensembles via an analytical neck growth model and master curve formulations of neck growth and resistivity. This framework is experimentally validated against the emergent intense pulsed light-sintering process for Ag NWs. An ultralow computational effort of 0.2 CPU-h is achieved, 4-10 orders of magnitude reduction as compared to the state of the art. We show that the inherent local variation in the relative NW orientation within an ensemble drives significant junction-specific differences in neck growth kinetics and junction resistivity. This goes beyond the conventional assumption that the neck growth kinetics is the same at all the NW junctions in an ensemble, with significant implications on how nanoscale neck growth affects ensemble-scale conductivity. Through its low computational time, easy and rapid recalibration, and experimental relevance, our framework constitutes a much-needed foundational enabler for a priori design of the sintering process and the NWs.

The Analysis of Erosive Wear Resistance of WC-Co Carbides Obtained by Spark Plasma Sintering Method

WC-Co (tungsten carbide-cobalt) composites are widely used in industry, wear-resistant parts, and cutting tools. As successful tool materials, WC-Co carbides are widely applied in metal cutting, wear applications, chipless forming, stoneworking, wood, and plastic working. These materials are exposed to severe solid particle erosion by sand particles, such as in the wood industry. During the production of furniture with HDF (High Density Fibreboard), MDF (Medium Density Fibreboard), or OSB (Oriented Strand Board), there are observed problems with tool erosion. Contamination, mainly of the HDF by sand, is quite often, which is why all tools used for the machining of such materials are exposed to erosion by sand particles. Although many studies have been performed on the erosion of various metals, and erosion models exist to predict their erosion behavior, the issue is still relevant. The aim of the study was to determine the effect of grain size (submicron, ultrafine) and the manufacturing technology (SPS—Spark Plasma Sintering, conventional) used on the erosive properties of WC-Co sintered carbides. Sinters produced by the SPS method with different sizes of WC grains and commercial samples were used for the tests. Ten two-hour cycles were carried out under medium conditions of quartz sand and quartz sand with 10% SiC added. Used samples were characterised using scanning electron microscopy (SEM) and roughness was determined. Furthermore, erosion studies allowed individuating a wear mechanism as well as the possibility to foresee cutting performance in prospective application.

Phenomena Occurring upon the Sintering of a Mixture of Yttria-Zirconia Nanometric Powder and Sub-Micrometric Pure Zirconia Powder

Mixtures of powders essentially differing in their particle morphology and size were applied to prepare polycrystals in a Y₂O₃-ZrO₂ system. An yttria–zirconia solid solution nanometric powder with a Y₂O₃ concentration of 3.5% was prepared by subjecting co-precipitated gels to hydrothermal treatment at 240 °C. The crystallization occurred in distilled water. The pure zirconia powders composed of elongated and sub-micrometer size particles were also manufactured through the hydrothermal treatment of pure zirconia gel, although in this case, the process took place in the NaOH solution. Mixtures of the two kinds of powder were prepared so as to produce a mean composition corresponding to an yttria concentration of 3 mol%. Compacts of this powder mixture were sintered, and changes in phase composition vs. temperature were studied using X-ray diffraction. The dilatometry measurements revealed the behavior of the powder compact during sintering. The polished surfaces revealed the microstructure of the resulting polycrystal. Additionally, the electron back scattering diffraction technique (EBSD) allowed us to identify symmetry between the observed grains. Hardness, fracture toughness, and mechanical strength measurements were also performed.

Effect of Nanostructuring on the Thermoelectric Properties of β-FeSi2

Nanostructured β-FeSi₂ and β-Fe_0.95Co_0.05Si₂ specimens with a relative density of up to 95% were synthesized by combining a top-down approach and spark plasma sintering. The thermoelectric properties of a 50 nm crystallite size β-FeSi₂ sample were compared to those of an annealed one, and for the former a strong decrease in lattice thermal conductivity and an upshift of the maximum Seebeck’s coefficient were shown, resulting in an improvement of the figure of merit by a factor of 1.7 at 670 K. For β-Fe_0.95Co_0.05Si₂, one observes that the figure of merit is increased by a factor of 1.2 at 723 K between long time annealed and nanostructured samples mainly due to an increase in the phonon scattering and an increase in the point defects. This results in both a decrease in the thermal conductivity to 3.95 W/mK at 330 K and an increase in the power factor to 0.63 mW/mK² at 723 K.

Marine-Derived Biowaste Conversion into Bioceramic Membrane Materials: Contrasting of Hydroxyapatite Synthesis Methods

Marine-derived biowaste increment is enormous, yet could be converted into valuable biomaterial, e.g., hydroxyapatite-based bioceramic. Bioceramic material possesses superiority in terms of thermal, chemical, and mechanical properties. Bioceramic material also has a high level of biocompatibility when projected into biological tissues. Tuning the porosity of bioceramic material could also provide benefits for bioseparation application, i.e., ultrafiltration ceramic membrane filtration for food and dairy separation processes. This work presents the investigation of hydroxyapatite conversion from crab-shells marine-based biowaste, by comparing three different methods, i.e., microwave, coprecipitation, and sol-gel. The dried crab-shells were milled and calcinated as calcium precursor, then synthesized into hydroxyapatite with the addition of phosphates precursors via microwave, coprecipitation, or sol-gel. The compound and elemental analysis, degree of crystallinity, and particle shape were compared. The chemical compounds and elements from three different methods were similar, yet the degree of crystallinity was different. Higher Ca/P ratio offer benefit in producing a bioceramic ultrafiltration membrane, due to low sintering temperature. The hydroxyapatite from coprecipitation and sol-gel methods showed a significant degree of crystallinity compared with that of the microwave route. However, due to the presence of Fe and Sr impurities, the secondary phase of Ca9FeH(PO4)7 was found in the sol-gel method. The secondary phase compound has high absorbance capacity, an advantage for bioceramic ultrafiltration membranes. Furthermore, the sol-gel method could produce a snake-like shape, compared to the oval shape of the coprecipitation route, another benefit to fabricate porous bioceramic for a membrane filter.

Characterization of Slurry-Cast Layer Compounds for 3D Printing of High Strength Casting Cores

Additive manufacturing of casting cores and molds is state of the art in industrial application today. However, improving the properties of chemically bonded casting cores regarding temperature stability, bending strength, and surface quality is still a major challenge. The process of slurry-based 3D printing allows the fabrication of dense structures and therefore sinterable casting cores. This paper presents a study of the slurry-based fabrication of ceramic layer compounds focusing on the drying process and the achievable properties in slurry-based 3D printing of casting cores. This study aims at contributing to a better understanding of the interrelations between the drying conditions in the 3D printing process and the properties of sintered specimens relating thereto. The drying intensity influenced by an IR heater as well as the drying periods are varied for layer thicknesses of 50, 75, and 100 µm. Within this study, a process window applicable for 3D printing of sinterable casting cores is identified and further indications are given for optimization potentials. At layer heights of 75 µm, bending strengths between ~8 and 11 MPa as well as densities of around 50% of the theoretical density were achieved. Since the mean roughness depth Rz is determined to be <30 µm in plane, an application of slurry-based 3D printing in investment casting is conceivable.

Advances in Sintering Techniques for Calcium Phosphates Ceramics

Calcium phosphate (CaP) biomaterials are extensively used to reconstruct bone defects. They resemble a chemical similarity to the inorganic mineral present in bones. Thus, they are termed as the key players in bone regeneration. Sintering is a heat treatment process applied to CaP powder compact or fabricated porous material to impart strength and integrity. Conventional sintering is the simplest sintering technique, but the processing of CaPs at a high temperature for a long time usually leads to the formation of secondary phases due to their thermal instability. Furthermore, it results in excessive grain growth that obstructs the densification process, limiting the application of CaP’s ceramics in bone regeneration. This review focuses on advanced sintering techniques used for the densification of CaPs. These techniques utilize the synergy of temperature with one or more parameters such as external pressure, electromagnetic radiation, electric current, or the incorporation of transient liquid that boosts the mass transfer while lowering the sintering temperature and time.

Modification of Aerosol Gold Nanoparticles by Nanosecond Pulsed-Periodic Laser Radiation

This study investigates the processes of interaction of nanosecond pulsed-periodic laser radiation with the flow of aerosol agglomerates of gold nanoparticles synthesized in a spark discharge. Nanoparticles in a gas flow are spatially separated nano-objects whose interaction with each other and with the walls of an experimental cell was insignificant. Therefore, the energy absorbed by nanoparticles was used only for their own heating with further shape and size modification and on heat transfer to the surrounding gas. In the research, we used laser radiation with wavelengths of 527 and 1053 nm at pulse energies up to 900 µJ and pulse repetition rates up to 500 Hz. The dynamics of changes in the nanoparticles size during their sintering process depending on the laser pulses energy is characterized by an S-shaped shrinkage curve. Complete sintering of the initial agglomerates with their transformation into spherical nanoparticles is achieved by a series of impacting laser pulses. The result of nanoparticles’ laser modification is largely determined by the pulse energy and the efficiency of the nanoparticles’ radiation absorption.

Design and Sintering of All-Solid-State Composite Cathodes with Tunable Mixed Conduction Properties via the Cold Sintering Process

Electrodes for solid-state batteries require the conduction of both ions and electrons for extraction of the energy from the active material. In this study, we apply cold sintering to a model composite cathode system to study how low-temperature densification enables a degree of control over the mixed conducting properties of such systems. The model system contains the NASICON-structured Na₃V₂(PO₄)₃ (NVP) active material, NASICON-structured solid electrolyte (Na₃Zr₂Si₂PO₁₂, NZSP), and electron-conducting carbon nanofiber (CNF). Pellets of varying weight fractions of components were cold-sintered to greater than 90% of the theoretical density at 350-375 °C, a 360 MPa uniaxial pressure, and with a 3 h dwell time using sodium hydroxide as the transient sintering aid. The bulk conductivity of the diphasic composites was measured with impedance spectroscopy; the total conductivities of the composites are increased from 3.8 × 10^-8 S·cm^-1 (pure NVP) to 5.81 × 10^-6 S·cm^-1 (60 wt % NZSP) and 1.31 × 10^-5 S·cm^-1 (5 wt % CNF). Complimentary direct current polarization experiments demonstrate a rational modulation in transference number (τ) of the composites; τ of pure NVP = 0.966, 60 wt % NZSP = 0.995, and 5 wt % CNF = 0.116. Finally, all three materials are combined into triphasic composites to serve as solid-state cathodes in a half-cell configuration with a liquid electrolyte. Electrochemical activity of the active material is maintained, and the capacity/energy density is comparable to prior work.

Synthesized Nanorods Hydroxyapatite by Microwave-Assisted Technology for In Vitro Osteoporotic Bone Regeneration through Wnt/β-Catenin Pathway

This research presents an optimal and inexpensive, without any additives, method for the synthesis and sintering of hydroxyapatite (HA) by microwave-assisted technology (MAT) furnace. The target sintering temperature of the furnace (1100 ℃) was held for one and two hours for conventional sintering. With regard to the microwave hybrid sintering, it was held at 100%MW for 20 and 30 min. FTIR, XRD, TGA, SEM/EDS, and TEM were assessed to determine HA phase composition, and structural as well as thermal decomposition behavior. The in vitro effects of sintered HA discs on cultured aged mice-isolated osteoblast cells and hydrocortisone-induced osteoclast cells were assessed by measuring ALP, osteocalcin, TRAP, calcium, and Alizarin red S staining. Moreover, their effects on cell differentiation (CD90 and CD 105 and PARR- ɣ) and death markers (GSK3b, MAPK, and β-catenin) were evaluated. The results demonstrate the production of ≈35 nm crystal-sized pure hydroxyapatite nanorod-like particles with a high degree of crystallinity and no impurities as required for biomedical application. HA increased osteogenesis (ALP, osteocalcin, and calcium) markers and decreased cell resorption markers. In addition, HA nanorods reversed the effect of cortisone on cell differentiation and death markers. In conclusion, microwave hybrid sintered HA is a potential nanomaterial for osteoporotic bone regeneration as HA reversed the cortisone adverse effect on osteoblast cell death through canonical and non-canonical pathways.

From Machining Chips to Raw Material for Powder Metallurgy-A Review

Chips are obtained by subtractive processes such as machining workpieces and until recently considered as waste. However, in recent years they are shown to have great potential as sustainable raw materials for powder technologies. Powder production from metal chips, through the application of solid-state processes, seems to be an alternative to conventional atomization from liquid cooled with different fluids. However, chip material and processing have an essential role in the characteristics of powder particles, such as particle size, shape, size distribution and structure (4S’s), which are essential parameters that must be considered having in mind the powder process and the metallurgy applications. Moreover, different approaches refereed in the application of this new “powder process” are highlighted. The goal is to show how the actual research has been transforming subtractive processes from a contributor of wastes to clean technologies.

Selective Laser Melting of Hydroxyapatite: Perspectives for 3D Printing of Bioresorbable Ceramic Implants

Hydroxyapatite, being the major mineral component of tooth enamel and natural bones, is a good candidate for bone tissue engineering applications. One of the promising approaches for manufacturing of three-dimensional objects is selective laser sintering/melting which enables the creation of a dense structure directly during 3D printing by adding material layer-by-layer. The effect of laser irradiation with a wavelength of 10.6 μm on the behavior of mechanochemically synthesized hydroxyapatite under different treatment conditions was studied for the first time in this work. It was shown that, in contrast to laser treatment, the congruent melting is impossible under conditions of a relatively slow rate of heating in a furnace. Depending on the mode of laser treatment, hydroxyapatite can be sintered or melted, or partially decomposed into the more resorbable calcium phosphates. It was found that the congruent selective laser melting of hydroxyapatite can be achieved by treating the dense powder layer with a 0.2 mm laser spot at a power of 4 W and at a scanning speed of 700 mm/s. Melting was shown to be accompanied by the crystallization of a dense monolayer of oxyhydroxyapatite while preserving the initial apatite crystal lattice. The thickness of the melted layer, the presence of micron-sized pores, and the phase composition can be controlled by varying the scanning speed and laser power. This set of parameters permits the use of selective laser melting technology for the production of oxyhydroxyapatite biodegradable implants with acceptable properties by 3D printing.

SHS-Derived Powders by Reactions' Coupling as Primary Products for Subsequent Consolidation

The capability of self-propagating high-temperature synthesis (SHS) to produce powders that are characterized by a high sintering ability, owing to high heating and cooling rates inherent to the exothermic reaction, is of a special interest for the industry. In particular, SHS-derived powders comprise a significant defect concentration in order to effectively enhance the mass transfer processes during the sintering, which allows for the successful consolidation of difficult-to-sinter materials at relatively low sintering temperatures. From this perspective, the design of precursors suitable for sintering, synthesis in a controlled temperature regime and the optimization of geometrical and structural parameters of SHS powders as a potential feedstock for the consolidation is of key importance. Here, we report on the comparative studies concerning the SHS processing of composites for advanced powder metallurgy techniques. The synthesis and sintering peculiarities of the SHS through coupled reactions in the Me'O₃(WO₃,MoO₃)-Me''O(CuO,NiO)-Mg-C, Ti-B-Al₁₂Mg₁₇ systems are comparatively reviewed. The SHS coupling approach was used for the preparation of powders with a tuned degree of fineness (a high specific surface area of particles), a high-homogeneity and a controllable distribution of elements via both the regulation of the thermal regime of combustion in a wide range and the matching of the thermal and kinetic requirements of two interconnected reactions. Microstructural features of the powder feedstock greatly contributed to the subsequent consolidation process.

Confectionery Xylitol Gum-Containing Tablets for Medical Application and the Sintering Effect on Gum Tablets

Confectionery ingredients are expected to enhance the medication adherence of pediatric patients taking bitter-tasting drugs when adequate pediatric medicines are not available in practical settings. Gum is a familiar confectionery, and several drug-loaded gums are on the market as medicated chewing gums. In this study, medical gum tablets composed of confectionery xylitol gum and a drug (ibuprofen or acetaminophen) were prepared and evaluated for the purpose of potential hospital applications. The effect of the sintering process, a heating treatment, on the physical properties of the solid materials was also examined. The sintering process markedly improved the hardness of the gum tablets. The sintering temperature and time affected the hardness of both ibuprofen- and acetaminophen-loaded gum tablets, whereas heat treatment around the melting point of ibuprofen or xylitol and longer heat treatment resulted in failure of the preparation or a reduction in hardness. The sintered gum tablets exhibited a delayed drug release profile in artificial saliva after an in vitro chewing test. The current results provide basic and useful information about the preparation of gum-containing tablets in future clinical settings.

Interaction of Reactive Gases with Platinum Aerosol Particles at Room Temperature: Effects on Morphology and Surface Properties

Nanoparticles produced in technical aerosol processes exhibit often dendritic structures, composed of primary particles. Surprisingly, a small but consistent discrepancy was observed between the results of common aggregation models and in situ measurements of structural parameters, such as fractal dimension or mass-mobility exponent. A phenomenon which has received little attention so far is the interaction of agglomerates with admixed gases, which might be responsible for this discrepancy. In this work, we present an analytical series, which underlines the agglomerate morphology depending on the reducing or oxidizing nature of a carrier gas for platinum particles. When hydrogen is added to openly structured particles, as investigated by tandem differential mobility analysis (DMA) and transmission electron microscopy (TEM) analysis, Pt particles compact already at room temperature, resulting in an increased fractal dimension. Aerosol Photoemission Spectroscopy (APES) was also able to demonstrate the interaction of a gas with a nanoscaled platinum surface, resulting in a changed sintering behavior for reducing and oxidizing atmospheres in comparison to nitrogen. The main message of this work is about the structural change of particles exposed to a new environment after complete particle formation. We suspect significant implications for the interpretation of agglomerate formation, as many aerosol processes involve reactive gases or slightly contaminated gases in terms of trace amounts of unintended species.

Unexpected High Ductility of Fe40Al Alloys at Room Temperature

Iron aluminium alloys, especially those sintered from elemental powders, suffer from low ductility. In this paper, an iron aluminium alloy (Fe40Al) produced by pressure-assisted induction sintering from elemental powders is shown and described. Samples produced by this method show an unexpectedly high ductility in the compression test that is an order of magnitude higher than the literature values. Microstructural observations show plastic behaviour with significant deformation of the grains and a lack of decohesion. At the same time, the tensile properties of these samples remain at much lower levels. An attempt to explain this phenomenon is made and described in this paper.