Lignin Depolymerization and Conversion: A Review of Thermochemical Methods

Optimization and Potentials of Kraft Lignin Hydrolysates Obtained by Subcritical Water at Moderate Temperatures

Kraft lignin was treated with subcritical water at moderate temperatures (120–220 °C) in different gas atmospheres, with the goal of optimizing its depolymerization under mild conditions. Lignin depolymerization was observed and compared using different homogeneous and heterogeneous catalysts in both nitrogen and carbon dioxide atmospheres. The most important treatment parameters for maximum lignin depolymerization and the highest yields of phenolic and other aromatic monomers were optimized. The influence of the process temperature, pressure, and time in both gas atmospheres was defined and optimized for maximum liberation of monomers into the aqueous phase. The yields of total phenols and other aromatics in the nitrogen atmosphere were the highest at 150 °C, whereas treatment in the carbon dioxide atmosphere required higher temperatures (200 °C) for a comparable efficiency. The effects of phenol addition as a capping agent in lignin depolymerization were observed and defined for both gas atmospheres. Phenol addition caused a remarkable increase in the total phenols content in the aqueous phase; however, it did not significantly affect the contents of other aromatics. The antioxidant properties of lignin hydrolysates obtained at different temperatures in different gas atmospheres were compared, correlated with the total phenols contents, and discussed, showing the promising potential of lignin hydrolysates obtained under mild subcritical water conditions.

An insight into the principles of lignocellulosic biomass-based zero-waste biorefineries: a green leap towards imperishable energy-based future

Lignocellulosic biomass (LCB) is an energy source that has a huge impact in today's world. The depletion of fossil fuels, increased pollution, climatic changes, etc. have led the public and private sectors to move towards sustainability i.e. using LCB for the production of biofuels and value-added compounds. A major bottleneck of the process is the recalcitrant nature of LCB. This can be overcome by using various pretreatment strategies like physical, chemical, biological, physicochemical, etc. Further, the pretreated biomass is made to undergo various steps like hydrolysis, saccharification, etc. for the conversion of value-added products and the remaining waste residues can be further utilized for the synthesis of secondary products thus favouring the zero-waste biorefinery concept. Currently, microorganisms are being explored for their use in biorefinery but the unavailability of commercial strains is a major limitation. Thus, the use of metagenomics can be used to overcome the limitation which is both cost-effective and environmentally friendly. The review deliberates the composition of LCBs, and their recalcitrance nature, followed by the structural changes caused by various pretreatment methods. The further steps in biorefineries, strategies for the development of zero-waste refineries, bottlenecks, and suggestions are also discussed. Special emphasis is given to the use of metagenomics for the discovery of microorganisms efficient for zero-waste biorefineries.

Renewable Schiff-Base Ionic Liquids for Lignocellulosic Biomass Pretreatment

Growing interest in sustainable sources of chemicals and energy from renewable and reliable sources has stimulated the design and synthesis of renewable Schiff-base (iminium) ionic liquids (ILs) to replace fossil-derived ILs. In this study, we report on the synthesis of three unique iminium-acetate ILs from lignin-derived aldehyde for a sustainable “future” lignocellulosic biorefinery. The synthesized ILs contained only imines or imines along with amines in their structure; the ILs with only imines group exhibited better pretreatment efficacy, achieving >89% sugar release. Various analytical and computational tools were employed to understand the pretreatment efficacy of these ILs. This is the first study to demonstrate the ease of synthesis of these renewable ILs, and therefore, opens the door for a new class of “Schiff-base ILs” for further investigation that could also be designed to be task specific.

Towards efficient enzymatic saccharification of pretreated lignocellulose: Enzyme inhibition by lignin-derived phenolics and recent trends in mitigation strategies

Lignocellulosic biorefinery based on its sugar-platform has been considered as an efficient strategy to replace fossil fuel-based refinery. In the bioconversion process, pretreatment is an essential step to firstly open up lignocellulose cell wall structure and enhance the accessibility of carbohydrates to hydrolytic enzymes. However, various lignin and/or carbohydrates degradation products (e.g. phenolics, 5-hydroxymethylfurfural, furfural) also generated during pretreatment, which severely inhibit the following enzymatic hydrolysis and the downstream fermentation process. Among them, the lignin derived phenolics have been considered as the most inhibitory compounds and their inhibitory effects are highly dependent on the source of biomass and the type of pretreatment strategy. Although liquid-solid separation and subsequent washing can remove the lignin derived phenolics and other inhibitors, this is undesirable in the realistic industrial application where the whole slurry of pretreated biomass need to be directly used in the hydrolysis process. This review summarizes the phenolics formation mechanism for various commonly applied pretreatment methods and discusses the key factors that affect the inhibitory effect of phenolics on cellulose hydrolysis. In addition, the recent achievements on the rational design of inhibition mitigation strategies to boost cellulose hydrolysis for sugar-platform biorefinery are also introduced. This review also provides guidance for rational design detoxification strategies to facilitate whole slurry hydrolysis which helps to realize the industrialization of lignocellulose biorefinery.

Kumagawa and Soxhlet Solvent Fractionation of Lignin: The Impact on the Chemical Structure

We investigated the effects of solvent fractionation on the chemical structures of two commercial technical lignins. We compared the effect of Soxhlet and Kumagawa extraction. The aim of this work was to compare the impact of the methods and of the solvents on lignin characteristics. Our investigation confirmed the potentialities of fractionation techniques in refining lignin properties and narrowing the molecular weight distribution. Furthermore, our study revealed that the Kumagawa process enhances the capacity of oxygenated solvents (ethanol and tetrahydrofuran) to extract lignin that contains oxidized groups and is characterized by higher average molecular weights. Furthermore, the use of tetrahydrofuran after ethanol treatment enabled the isolation of lignin with a higher ratio between carbonyl and other oxidized groups. This result was confirmed by attenuated total reflectance-Fourier transform infrared spectroscopy (ATR-FTIR), ¹³C NMR and two-dimensional (2D) NMR spectroscopies, gel permeation chromatography (GPC), and analytical pyrolysis-gas chromatography-mass spectrometry (Py-GC-MS) analysis. Ultraviolet-visible (UV-vis) spectra evidenced the enrichment in the most conjugated species observed in the extracted fractions. Elemental analyses pointed at the cleavage of C-heteroatom bonds enhanced by the Kumagawa extraction.

Endophytes in Lignin Valorization: A Novel Approach

Lignin, one of the essential components of lignocellulosic biomass, comprises an abundant renewable aromatic resource on the planet earth. Although 15%––40% of lignocellulose pertains to lignin, its annual valorization rate is less than 2% which raises the concern to harness and/or develop effective technologies for its valorization. The basic hindrance lies in the structural heterogeneity, complexity, and stability of lignin that collectively makes it difficult to depolymerize and yield common products. Recently, microbial delignification, an eco-friendly and cheaper technique, has attracted the attention due to the diverse metabolisms of microbes that can channelize multiple lignin-based products into specific target compounds. Also, endophytes, a fascinating group of microbes residing asymptomatically within the plant tissues, exhibit marvellous lignin deconstruction potential. Apart from novel sources for potent and stable ligninases, endophytes share immense ability of depolymerizing lignin into desired valuable products. Despite their efficacy, ligninolytic studies on endophytes are meagre with incomplete understanding of the pathways involved at the molecular level. In the recent years, improvement of thermochemical methods has received much attention, however, we lagged in exploring the novel microbial groups for their delignification efficiency and optimization of this ability. This review summarizes the currently available knowledge about endophytic delignification potential with special emphasis on underlying mechanism of biological funnelling for the production of valuable products. It also highlights the recent advancements in developing the most intriguing methods to depolymerize lignin. Comparative account of thermochemical and biological techniques is accentuated with special emphasis on biological/microbial degradation. Exploring potent biological agents for delignification and focussing on the basic challenges in enhancing lignin valorization and overcoming them could make this renewable resource a promising tool to accomplish Sustainable Development Goals (SDG’s) which are supposed to be achieved by 2030.

Recycling and applications of ammonium polyphosphate/polycarbonate/acrylonitrile butadiene styrene by laser-scribing technologies for supercapacitor electrode materials

Fabricating a simple and valid high-property graphene-based supercapacitor employing engineered plastic waste as the original material has attracted tremendous interest. Herein we report an extendable method for producing nitrogen and phosphorus dual-doped porous three-dimensional (3D) graphene materials from the blends of ammonium polyphosphate (APP) and polycarbonate (PC)/acrylonitrile ((A), butadiene (B), and styrene (S)) (ABS) using a simple laser direct-writing technique. In APP/PC/ABS blends, APP/PC/ABS, a waste by-product generated in car interiors and exterior decoration and electronic device shells and other fields, served as a sufficient and economic carbon source, while APP was employed as a nitrogen and phosphorus source as well as flame retardant. APP/PC/ABS blends could be transformed into nitrogen and phosphorus dual-doped laser-induced graphene (NPLIG) via scribing under a CO₂ laser in air conditions. In addition, a supercapacitor was fabricated applying NPLIG as the electrode material, and KOH solution as the electrolyte. The as-fabricated NPLIG supercapacitor exhibited excellent electrochemical behaviours, namely, a high specific areal capacitance (239 F g⁻¹) at a current density of 0.05 A g⁻¹, which outperformed many LIG-based and GO-based supercapacitors. The concept of designing supercapacitors that can be obtained with a facile laser-scribing technology can stimulate both the building of supercapacitors and preparation of graphene, and the sustainable utilization of engineering plastics.

Fabricating a simple and valid high-property graphene-based supercapacitor employing engineered plastic waste as the original material has attracted tremendous interest.

The Consistency of Yields and Chemical Composition of HTL Bio-Oils from Lignins Produced by Different Preprocessing Technologies

This work evaluates the effect of feedstock type and composition on the conversion of lignin to liquid by solvolysis with formic acid as hydrogen donor (LtL), by analyzing the yields and molecular composition of the liquid products and interpreting them in terms of both the type and the preprocessing of the lignocellulosic biomass using chemometric data analysis. Lignin samples of different types and purities from softwood, hardwood, and grasses (rice straw and corn stover) have been converted to bio-oil, and the molecular composition analyzed and quantified using GC-MS. LtL solvolysis was found to be a robust method for lignin conversion in terms of converting all samples into bio-oils rich in phenolic compounds regardless of the purity of the lignin sample. The bio-oil yields ranged from 24–94 wt.% relative to lignin input and could be modelled well as a function of the elemental composition of the feedstock. On a molecular basis, the softwood-derived bio-oil contained the most guaiacol-derivatives, and syringol was correlated to hardwood. However, the connection between compounds in the bio-oil and lignin origin was less pronounced than the effects of the methods for biomass fractionation, showing that the pretreatment of the biomass dominates both the yield and molecular composition of the bio-oil and must be addressed as a primary concern when utilization of lignin in a biorefinery is planned.

Current status, challenges and prospects for lignin valorization by using Rhodococcus sp

Lignin represents the most abundant renewable aromatics in nature, which has complicated and heterogeneous structure. The rapid development of biotransformation technology has brought new opportunities to achieve the complete lignin valorization. Especially, Rhodococcus sp. possesses excellent capabilities to metabolize aromatic hydrocarbons degraded from lignin. Furthermore, it can convert these toxic compounds into high value added bioproducts, such as microbial lipids, polyhydroxyalkanoate and carotenoid et al. Accordingly, this review will discuss the potentials of Rhodococcus sp. as a cell factory for lignin biotransformation, including phenol tolerance, lignin depolymerization and lignin-derived aromatic hydrocarbon metabolism. The detailed metabolic mechanism for lignin biotransformation and bioproducts spectrum of Rhodococcus sp. will be comprehensively discussed. The available molecular tools for the conversion of lignin by Rhodococcus sp. will be reviewed, and the possible direction for lignin biotransformation in the future will also be proposed.

The Reuse of Biomass and Industrial Waste in Biocomposite Construction Materials for Decreasing Natural Resource Use and Mitigating the Environmental Impact of the Construction Industry: A Review

The construction industry is the world's largest emitter of greenhouse gases. The CO₂ emission levels in the atmosphere are already reaching a tipping point and could cause severe climate change. An important element is the introduction of a technology that allows for the capture and sequencing of carbon dioxide levels, reducing both emissions and the carbon footprint from the production of Portland cement and cement-based building materials. The European Union has started work on the European Climate Law, establishing the European Green Deal program, which introduces the achievement of climate neutrality in the European Union countries. This includes a new policy of sustainable construction, the aim of which is to develop products with a closed life cycle through proper waste management. All efforts are being made to create generated waste and thus to support their production and/or use as substitutes for raw materials to produce biocomposites. This article reviews environmental issues and characterizes selected waste materials from the agri-food, mineral, and industrial sectors with specific properties that can be used as valuable secondary raw materials to produce traditional cements and biocomposite materials, while maintaining or improving their mechanical properties and applications.

Lignin as a Natural Carrier for the Efficient Delivery of Bioactive Compounds: From Waste to Health

Lignin is a fascinating aromatic biopolymer with high valorization potentiality. Besides its extensive value in the biorefinery context, as a renewable source of aromatics lignin is currently under evaluation for its huge potential in biomedical applications. Besides the specific antioxidant and antimicrobial activities of lignin, that depend on its source and isolation procedure, remarkable progress has been made, over the last five years, in the isolation, functionalization and modification of lignin and lignin-derived compounds to use as carriers for biologically active substances. The aim of this review is to summarize the current state of the art in the field of lignin-based carrier systems, highlighting the most important results. Furthermore, the possibilities and constraints related to the physico–chemical properties of the lignin source will be reviewed herein as well as the modifications and processing required to make lignin suitable for the loading and release of active compounds.

Effect of lignin on short-chain fatty acids production from anaerobic fermentation of waste activated sludge

Lignin, a biological resource with great potential, can be as high as ∼16% of the total organics in the waste activated sludge (WAS). This work therefore aims to fill the knowledge gap about the effect of lignin on short-chain fatty acids (SCFAs) production from anaerobic fermentation of sludge. Experimental results showed that lignin promoted rather than inhibited SCFAs production. Specifically, the presence of 15% lignin promoted the SCFAs production from 129.1 ± 6.5 to 223.14 ± 7.8 mg COD/g VSS compared with the control, and the proportion of acetic increased by 61.8%, while that of propionic decreased by 44.9%. Mechanism exploration revealed that lignin improved the solubilization of biodegradable substrates due to its hydrophobic characteristics. In addition, lignin enhanced the acidogenesis process, possibly by perfecting the electron transfer chain in the fermentation system, and the quinone structure in lignin may compete electrons with methanogens to inhibit the consumption of SCFAs. Microbiological analysis showed that the abundance of microorganisms related to acidogenesi, especially the acetogenesis, including Proteiniclasticum sp., Acetoanaerobium sp., in the fermenter with lignin increased, which caused the community to shift towards specialized and diverse SCFAs production.

Review on the preparation of fuels and chemicals based on lignin

Lignin is by far the most abundant natural renewable aromatic polymer in nature, and its reserves are second only to cellulose. In addition to the rich carbon content, the structure of lignin contains functional groups such as benzene rings, methoxyl groups, and phenolic hydroxyl groups. Lignin degradation has become one of the high value, high quality and high efficiency methods to convert lignin, which is of great significance to alleviating the current energy shortage and environmental crisis. This article introduces the hydrolysis methods of lignin in acidic, alkaline, ionic liquids and supercritical fluids, reviews the heating rate, the source of lignin species and the effects of heating rate on the pyrolysis of lignin, and briefly describes the metal catalysis, oxidation methods such as electrochemical degradation and photocatalytic oxidation, and degradation reduction methods using hydrogen and hydrogen supply reagents. The lignin degradation methods for the preparation of fuels and chemicals are systematically summarized. The advantages and disadvantages of different methods, the selectivity under different conditions and the degradation efficiency of different catalytic combination systems are compared. In this paper, a new approach to improve the degradation efficiency is envisioned in order to contribute to the efficient utilization and high value conversion of lignin.

High-Value Chemicals from Electrocatalytic Depolymerization of Lignin: Challenges and Opportunities

Lignocellulosic biomass is renewable and one of the most abundant sources for the production of high-value chemicals, materials, and fuels. It is of immense importance to develop new efficient technologies for the industrial production of chemicals by utilizing renewable resources. Lignocellulosic biomass can potentially replace fossil-based chemistries. The production of fuel and chemicals from lignin powered by renewable electricity under ambient temperatures and pressures enables a more sustainable way to obtain high-value chemicals. More specifically, in a sustainable biorefinery, it is essential to valorize lignin to enhance biomass transformation technology and increase the overall economy of the process. Strategies regarding electrocatalytic approaches as a way to valorize or depolymerize lignin have attracted significant interest from growing scientific communities over the recent decades. This review presents a comprehensive overview of the electrocatalytic methods for depolymerization of lignocellulosic biomass with an emphasis on untargeted depolymerization as well as the selective and targeted mild synthesis of high-value chemicals. Electrocatalytic cleavage of model compounds and further electrochemical upgrading of bio-oils are discussed. Finally, some insights into current challenges and limitations associated with this approach are also summarized.

Effects of Colloid Milling and Hot-Water Pretreatment on Physical Properties and Enzymatic Digestibility of Oak Wood

A two-step process using colloid milling (CM) and hot water (HW) treatment was evaluated for its ability to improve xylose recovery and the enzymatic digestibility of oak wood. In the first step, CM pretreatment was applied at a milling (feeding) speed of 100 mL/min with four different milling times (3, 6, 9, and 12 h), and the enzymatic digestibility and physical properties of each substrate were measured. In the second-step, the HW pretreatment was applied to enhance the enzymatic digestibility and xylan recovery at various reaction severities (Log R0) from 2.07 to 4.43 using 12 h colloid-milled (CM-treated) oak wood. Compared with untreated oak wood, CM not only significantly disrupted the structure of oak wood but also increased its Brunauer–Emmett–Teller surface area (42-fold) and pore volume (28-fold). The crystallinity of two-step-treated oak wood was decreased to 34.8, while the enzymatic digestibility of 12 h CM-treated oak wood was increased to 58.1% at enzyme loading of 30 filter paper units (FPU)/g glucan for 96 h. After HW treatment of CM-treated oak wood at Log R0 = 3.83, 80.7% of xylan recovery yield and 91.1% of enzymatic digestibility (with 15 FPU/g glucan at 96 h) was obtained, which was 84.2% higher than the enzymatic digestibility of untreated oak wood (6.9%).

Microwave-Assisted Lignin Wet Peroxide Oxidation to C4 Dicarboxylic Acids

Innovative methodologies, such as microwave-assisted reaction, can help to valorize lignin with higher productivity and better energy efficiency. In this work, microwave heating was tested in the wet peroxide oxidation of three lignins (Indulin AT, Lignol, and Eucalyptus globulus lignins) as a novel methodology to obtain C₄ dicarboxylic acids. The effect of temperature, time, and catalyst type (TS-1 or Fe-TS1) was evaluated in the production of these acids. The TS-1 catalyst improved succinic acid yield, achieving up to 9.4 wt % for Lignol lignin. Moreover, the microwave heating specifically enhanced Lignol conversion to malic acid (34 wt %), even without catalyst, showing to be an attractive path for the future valorization of organosolv lignins. Overall, compared to conventional heating, microwave heating originated a rapid lignin conversion. Nevertheless, for prolonged times, conventional heating led to better results for some target products, e.g., malic and succinic acids.

A DFT Mechanistic Study on Base-Catalyzed Cleavage of the β-O-4 Ether Linkage in Lignin: Implications for Selective Lignin Depolymerization

The detailed mechanism of the base-catalyzed C-C and C-O bond cleavage of a model compound representing the β-O-4 linkage in lignin is elucidated using DFT calculations at the M06/6-31G* level of theory. Two types of this linkage have been studied, a C2 type which contains no γ-carbinol group and a C3 type which contains a γ-carbinol. Cleavage of the C2 substrate is seen to proceed via a 6-membered transition structure involving the cation of the base, the hydroxide ion and the α-carbon adjacent to the ether bond. The reaction with KOH has the lowest activation barrier of 6.1 kcal mol⁻¹ with a calculated rate constant of 2.1 × 10⁸ s⁻¹. Cleavage of the C3 substrate is found to proceed via two pathways: an enol-formation pathway and an epoxide-formation pathway. The first path is the thermodynamically favored pathway which is similar to the pathway for the C2 substrate and is the preferred pathway for the isolation of an enol-containing monomer. The second path is the kinetically favored pathway, which proceeds via an 8-membered transition state involving a hydrogen hopping event, and is the preferred pathway for the isolation of an epoxide-containing monomer. The KOH-catalyzed reaction also has the lowest activation barrier of 10.1 kcal mol⁻¹ along the first path and 3.9 kcal mol⁻¹ along the second path, with calculated rate constants of 2.4 × 10⁵s⁻¹ and 8.6 × 10⁹s⁻¹ respectively. Overall, the results provide clarity on the mechanism for the base-catalyzed depolymerization of lignin to phenolic monomers. The results also suggest both NaOH and KOH to be the preferred catalysts for the cleavage of the β-O-4 linkage in lignin.

Next generation applications of lignin derived commodity products, their life cycle, techno-economics and societal analysis

The pulp and biorefining industries produce their waste as lignin, which is one of the most abundant renewable resources. So far, lignin has been remained severely underutilized and generally burnt in a boiler as a low-value fuel. To demonstrate lignin's potential as a value-added product, we will review market opportunities for lignin related applications by utilizing the thermo-chemical/biological depolymerization strategies (with or without catalysts) and their comparative evaluation. The application of lignin and its derived aromatics in various sectors such as cement industry, bitumen modifier, energy materials, agriculture, nanocomposite, biomedical, H2 source, biosensor and bioimaging have been summarized. This comprehensive review article also highlights the technical, economic, environmental, and socio-economic variable that affect the market value of lignin-derived by-products. The review shows the importance of lignin, and its derived products are a platform for future bioeconomy and sustainability.

Machine learning based analysis of reaction phenomena in catalytic lignin depolymerization

Heterogeneously catalyzed lignin solvolysis opens the possibility of transforming low value biomass into high value, useful aromatic chemicals, however, its reaction behavior is poorly understood due to the many possible interactions between reaction parameters. In this study, a novel predictive model for bio-oil yield, char yield and reaction time is developed using Random Forest (RF) regression method using data available from the literature to study the impact of surface properties of the catalyst and the weight averaged molecular weight of the lignin (M_w) used in the reaction. The models achieved a coefficient of determination (R2) score of 0.9062, 0.9428 and 0.8327, respectively, and feature importance for each case was explained and tied to studies that provide a mechanistic explanation for the performance of the model. Surface properties and lignin M_w showed no importance to the prediction of bio-oil yield and average pore diameter contributed 3% of feature importance to reaction time.

A review on physico-chemical delignification as a pretreatment of lignocellulosic biomass for enhanced bioconversion

Effective pretreatment of lignocellulosic biomass (LCB) is one of the most important steps in biorefinery, ensuring the quality and commercial viability of the overall bioprocess. Lignin recalcitrance in LCB is a major bottleneck in biological conversion as the polymerization of lignin with hemicellulose hinders enzyme accessibility and further bioconversion to fuels and chemicals. Therefore, there is a need to delignify LCB to ease further bioprocessing. The efficiency of delignification, quality and quantity of the desired products, and generation of inhibitors depend upon the type of pretreatment employed. This review summarizes different single and integrated physicochemical pretreatments for delignification. Additionally, conditions required for effective delignification and the advantages and drawbacks of each method were evaluated. Advances in overcoming the recalcitrance of residual lignin to saccharification and the methods to recover lignin after delignification are also discussed. Efficient lignin recovery and valorization strategies provide an avenue for the sustainable lignocellulose biorefinery.

A Study of the Pyrolysis Products of Kraft Lignin

In order to valorize lignin wastes to produce useful aromatic compounds, the thermal degradation pyrolysis of Kraft lignin in the absence of catalysts has been investigated at 350, 450, and 550 °C. The high content of sulfur in the fresh sample led to the formation of S-containing compounds in products whose evolution in the gas phase was monitored through GC-MS analysis. Pyrolytic gas is rich in CH4, CO, CO2, and H2S with the presence of other sulfur compounds in smaller amounts (i.e., CH3SH, CH3-S-CH3, SO2, COS, and CS2). Biochar morphology and elemental composition have been investigated by means of SEM and EDX. The carbon content reaches ~90% after pyrolysis at 550 °C, while the oxygen content showed a decreasing trend with increasing temperature. From GC-MS analysis, bio-oil resulted rich in alkyl-alkoxy phenols, together with (alkyl)dihydroxy benzenes and minor amounts of hydrocarbons and sulfur compounds. NaOH/H2O and EtOH/H2O extraction were performed with the aim of extracting phenolic-like compounds. Sodium hydroxide solution allowed a better but still incomplete extraction of phenolic compounds, leaving a bio-oil richer in sulfur.

Lignin Depolymerization in the Presence of Base, Hydrogenation Catalysts and Ethanol

Being the major renewable source of bio-aromatics, lignin possesses considerable potential for the chemical industry as raw material. Kraft lignin is a couple product of paper industry with an annual production of 55,000,000 ton/y and is considered the largest share of available lignin. Here we report a facile approach of Kraft lignin depolymerization to defined oligomeric units with yields of up to 70 wt.%. The process implies utilization of an aqueous base in combination with a metal containing catalyst and an alcohol under non-oxidative atmosphere at 300 °C. An advantage of the developed approach is the facile separation of the oligomer product that precipitates from the reaction mixture. In addition, the process proceeds without char formation; both factors make it attractive for industrialization. The suppression of the repolymerization processes that lead to char formation is possible when the combination of metal containing catalyst in the presence of an alcohol is used. It was found that the oligomer units have structural features found in phenol-acetaldehyde resins. These features result from the base catalyzed condensation of lignin fragments with in situ formed aldehydes. Catalytic dehydrogenation of the alcohol provides the latter. This reaction pathway is confirmed by the presence condensation products of Guerbet type reactions.

Semi-Batch Hydrotreatment of Lignin-Derived Phenolic Compounds over Raney-Ni with a Continuous Regeneration of the H-Donor Solvent

Lignin can be converted into useful precursors of fuels and fine chemicals by thermochemical conversion followed by catalytic hydrogenation using metal catalysts at severe reaction conditions. Thus, mild hydrogenation would significantly improve the sustainability of lignin valorization. Here, hydrogenation of phenols, alkylphenols, and methoxyphenols was achieved at mild reaction conditions (70 °C and atmospheric pressure) via H-transfer hydrogenation over Raney-Ni catalyst in 2-propanol and 2-butanol solvents. The transfer hydrogenation was feasible at the mild conditions, but the complexity of the reactant greatly decreased or even completely suppressed its reactivity. The position of the functional group (o-, m-, p-position) had a great effect on the reactivity of phenols. Moreover, 2-butanol enhanced the conversion of phenols in comparison with 2-propanol. When comparing classic hydrogenation with H-transfer hydrogenation in presence of external H₂ , it was found that external H₂ not only regenerated H-donor solvent and ensured stable performance but also increased conversion of phenols and alkylphenols. On the other hand, the absence of external H₂ boosted the conversion of methoxy phenols. Finally, phenols extracted from a pyrolysis oil aqueous phase were hydrogenated. The conversion of phenols was greatly affected by competitive adsorption of different compounds present in the reaction mixture. External H₂ promoted hydrogenation of the complex reaction mixture and prevented condensation of the reactive species in contrast to the H-transfer hydrogenation.

Microwave-assisted depolymerization of lignin with synergic alkali catalysts and a transition metal catalyst in the aqueous system

In this study, synergic alkali catalysts (NaOH + NaAlO2) and Ni/ZrO2 were used for microwave-assisted lignin depolymerization.

A fluorinated cross-linked polystyrene with good dielectric properties at high frequency derived from bio-based vanillin

A facile method for the conversion of the bio-based vanillin into a high performance material showing good dielectric properties at a high frequency of 5 GHz, as well as exhibiting good hydrophobicity and thermostability, has been developed.

Review: chemical approaches toward catalytic lignin degradation

Lignin is a potentially high natural source of biological aromatic substances. However, decomposition of the polymer has proven to be quite challenging, as the complex bonds are fairly difficult to break down chemically. This article is intended to provide an overview of various recent methods for the catalytic chemical depolymerization of the biopolymer lignin into chemical products. For this purpose, nickel-, zeolite- and palladium-supported catalysts were examined in detail. In order to achieve this, various experiments of the last years were collected, and the efficiency of the individual catalysts was examined. This included evaluating the reaction conditions under which the catalysts work most efficiently. The influence of co-catalysts and Lewis acidity was also investigated. The results show that it is possible to control the obtained product selectivity very well by the choice of the respective catalysts combined with the proper reaction conditions.

Highly Efficient Synthesis of Poly(silylether)s: Access to Degradable Polymers from Renewable Resources

The design of new materials with tunable properties and intrinsic recyclability, derived from biomass under mild conditions, stands as a gold standard in polymer chemistry. Reported herein are platinum complexes which catalyze the formation of poly(silylether)s (PSEs) at low catalyst loadings. These polymers are directly obtained from dual-functional biobased building blocks such as 5-hydroxymethylfurfural (HMF) or vanillin, coupled with various dihydrosilanes. Access to different types of copolymer architectures (statistical or alternating) is highlighted by several synthetic strategies. The materials obtained were then characterized as low T_g materials (ranging from -60 to 29 °C), stable upon heating (T_-5% up to 301 °C) and resistant towards uncatalyzed methanolysis. Additionally, quantitative chemical recycling of several PSEs could be triggered by acid-catalyzed hydrolysis or methanolysis. These results emphasize the interest of biobased poly(silylether)s as sustainable materials with high recycling potential.

pH-Dependent interaction mechanism of lignin nanofilms

Lignin has been spotlighted as an abundant renewable bioresource for use in material technologies and applications such as biofuels, binders, composites, and nanomaterials for drug delivery. However, owing to its complex and irregular structure, it is difficult to investigate its fundamental interaction mechanism, which is necessary to promote its use. In this study, a surface forces apparatus (SFA) was used to investigate the pH-dependent molecular interactions between a lignin nanofilm and five functionalized self-assembled monolayers (SAMs). The lignin nanofilm adhered most strongly to the amine-functionalized SAM, indicating that the molecular interactions with lignin were mainly electrostatic and cation-π interactions. The force-distance profile between lignin and a methyl-functionalized SAM revealed pH-dependent interactions similar to those between two lignin nanofilms. This finding indicates that the dominant cohesion mechanism is hydrophobic interactions. A quartz crystal microbalance with dissipation was used to investigate the adsorption of free lignin molecules on functionalized SAMs. Lignin molecules, which were free in solution, were most effectively adsorbed to the phenyl-functionalized SAM. To investigate whether the nanoscopic interaction forces could be extended to macroscopic properties, the compressive strength of activated carbon-lignin composites prepared at different pH values was evaluated. As the pH increased, the compressive strength decreased owing to the reduced hydrophobic interactions between the activated carbon and lignin, consistent with the SFA results. These quantitative results regarding lignin interactions can advance the potential use of lignin as an eco-friendly biomaterial.

Lignosulphonates as an Alternative to Non-Renewable Binders in Wood-Based Materials

Lignin is a widely abundant renewable source of phenolic compounds. Despite the growing interest on using it as a substitute for its petroleum-based counterparts, only 1 to 2% of the global lignin production is used for obtaining value-added products. Lignosulphonates (LS), derived from the sulphite pulping process, account for 90% of the total market of commercial lignin. The most successful industrial attempts to use lignin for wood adhesives are based on using this polymer as a partial substitute in phenol-formaldehyde or urea-formaldehyde resins. Alternatively, formaldehyde-free adhesives with lignin and lignosulphonates have also been developed with promising results. However, the low number of reactive sites available in lignin's aromatic ring and high polydispersity have hindered its application in resin synthesis. Currently, finding suitable crosslinkers for LS and decreasing the long pressing time associated with lignin adhesives remains a challenge. Thus, several methods have been proposed to improve the reactivity of lignin molecules. In this paper, techniques to extract, characterize, as well as improve the reactivity of LS are addressed. The most recent advances in the application of LS in wood adhesives, with and without combination with formaldehyde, are also reviewed.

The multiscale solvation effect on the reactivity of β-O-4 of lignin dimers in deep eutectic solvents

Deep eutectic solvents (DESs) emerge as a medium to enhance the depolymerization of lignin. One critical question is how the solvation of lignin in DESs may affect the reactivity of lignin. To shed light on this question, we investigate the solvation of four lignin dimers in three DES solutions using molecular dynamics simulations and quantum mechanical calculations. The four lignin dimers are composed of guaiacyl and syringyl units and are used as the models for lignin. The three DES solutions are composed of choline, Cl^- and three acids: lactic acid, levulinic acid and oxalic acid. We investigate the preferential accumulation of individual DES components in the solvation shells and the exposure area and electrostatic potential of the β-O-4 linkage of the four lignin dimers in the three DESs. The results show that DESs could influence the affinity and nucleophilicity of the β-O-4 linkage through three effects: (1) forming a charged solvation shell, (2) varying the exposure of the β-O-4 linkage and (3) adjusting the electrostatic potential of the β-O-4 linkage. Our simulations indicate a comprehensive and multiscale effect of DESs on lignin decomposition.

Bio-Based Epoxy Adhesives with Lignin-Based Aromatic Monophenols Replacing Bisphenol A

A bio-epoxy surface adhesive for adherence of the metal component species to glass substrate with desirable adhesion strength, converted controlled removal upon request, and bio-based resource inclusion was developed. For the development of resin, three different lignin-based aromatic monophenols, guaiacol, cresol, and vanillin, were used in the chemical epoxidation reaction with epichlorohydrin. The forming transformation process was studied by viscoelasticity, in situ FTIR monitoring, and Raman. Unlike other hydroxyl phenyls, guaiacol showed successful epoxide production, and stability at room temperature. Optimization of epoxide synthesis was conducted by varying NaOH concentration or reaction time. The obtained product was characterized by nuclear magnetic resonance and viscosity measurements. For the production of adhesive, environmentally problematic bisphenol A (BPA) epoxy was partially substituted with the environmentally acceptable, optimized guaiacol-based epoxy at 20, 50, and 80 wt.%. Mechanics, rheological properties, and the possibility of adhered phase de-application were assessed on the bio-substitutes and compared to commercially available polyepoxides or polyurethanes. Considering our aim, the sample composed of 80 wt.% bio-based epoxy/20 wt.% BPA thermoset was demonstrated to be the most suitable among those analyzed, as it was characterized by low BPA, desired boundary area and recoverability using a 10 wt.% acetic acid solution under ultrasound.

Lignin-to-chemicals: Application of catalytic hydrogenolysis of lignin to produce phenols and terephthalic acid via metal-based catalysts

Lignin is the only renewable aromatic material in nature and contains a large number of oxygen-containing functional groups. High-value and green utilization of "lignin-to-chemicals" can be realized via using lignin to produce fine chemicals such as phenols and carboxylic acids, which can not only reduce the waste of lignin in the process of lignocellulosic biomass treatment, but gradually make the substitution of traditional fossil fuels come true. The hydrogenolysis process under catalysis of metal catalyst has high product selectivity and less impurity, which is suitable for the production of same type or single fine chemicals. Hydrogenolysis of lignin via metal catalysts to produce lignin oil, and further modification of functional groups (e.g. methoxyl, alkyl and hydroxyl group) of depolymerized monomers in the bio-oil to yeild phenols and terephthalic acid are reviewed, and catalytic mechanisms are briefly summarized in this paper. Finally, the problems of lignin catalytic conversion existing currently are investigated, and the future development of this field is also prospected.

Enzymatic bioconversion process of lignin: mechanisms, reactions and kinetics

Lignin is a wasted renewable source of biomass-derived value-added chemicals. However, due to its material resistance to degradation, it remains highly underutilized. In order to develop new, catalysed and more environment friendly reaction processes for lignin valorization, science has turned a selective concentrated attention to microbial enzymes. This present work looks at the enzymes involved with the main reference focus on the different elementary mechanisms of action/conversion rate kinetics. Pathways, like with laccases/peroxidases, employ radicals, which more readily result in polymerization than de-polymerization. The β-etherase system interaction of proteins targets β-O-4 ether covalent bond, which targets lower molecular weight product species. Enzymatic activity is influenced by a wide variety of different factors which need to be considered in order to obtain the best functionality and synthesis yields.

Recent nanobiotechnological advancements in lignocellulosic biomass valorization: A review

Increase in human population, rapid industrialization, excessive utilization of fossil fuel utilization and anthropogenic activities have caused serious threats to the environment in terms of greenhouse gas emissions (GHGs), global warming, air pollution, acid rain, etc. This destruction in sustainability can be averted by a paradigm shift in the fuel production from fossil resources to bioenergy. Amongst different forms of bioenergy, lignocellulosic biomass can be utilized as an attractive substrate for the production of several high-value products owing to its renewability, easy availability, and abundance. Additionally, utilization of these waste biomasses reduces the environmental hazards associated with its disposal. Impedance of lignin and crystalline nature of cellulose pose major bottlenecks in biomass based energy. Though, several physio-chemicals processes are recommended as mitigation route but none of them seems to be promising for large scale application. In recent years, a right fusion of biological treatment combined with nanotechnology for efficient pretreatment and subsequent hydrolysis of biomass by ubiquitous enzymes seems to be promising alternative. In addition, to overcome these difficulties, nanotechnology-based methods have been recently adopted in catalytic valorization of lignocellulosic biomass. The present review has critically discussed the application of nano-biotechnology in lignocellulosic biomass valorization in terms of pretreatment and hydrolysis. A detailed discussion on the application of various nanoparticles in these processes, enzyme immobilization and end-production utilization is presented in this review. Finally, the review emphasizes the major challenges of this process along with different routes and recommendations to address the issues.