Hydrophobic-modified nano-cellulose fiber/PLA biodegradable composites for lowering water vapor transmission rate (WVTR) of paper

Development of an active packaging system containing zinc oxide nanoparticles for the extension of chicken fillet shelf life

The casting method was employed to prepare gelatin-based nanocomposite films containing different concentrations of cellulose nanofiber (CNF) as a reinforcement filler (2.5%, 5%, and 7.5% w/w of gelatin) as well as zinc oxide nanoparticles (ZnO NPs) as an antimicrobial agent (1%, 3%, 5%, and 7% w/w of gelatin). The results showed that the incorporation of 5% CNFs (optimum concentration) significantly boosted the films' stiffness (YM; by 47%) and strength (TS; by 72%) but decreased its flexibility (EAB; by 28%), water vapor permeability, and moisture absorption. The best G/CNF film antibacterial activity was provided by the 5% concentration of ZnO NPs according to the disk diffusion assay; Gram-positive bacteria were inhibited significantly more than Gram-negative bacteria. The antimicrobial efficacy of the G/CNF/ZnO NPs film as a food packaging material was assessed via counts of Staphylococcus aureus and Pseudomonas fluorescens inoculated on chicken fillets (as a food model) in the treatment (G/5% CNF/5% ZnO) and control groups (plastic bag). The antibacterial film led to a significant reduction in the bacterial load of the chicken fillets (p < .05), especially against the Gram-positive strain. This study illustrated that G/CNF/ZnO NPs films can be utilized as active packaging to prolong the shelf life of different perishable foods such as meat.

Manufacturing of Food Packaging Based on Nanocellulose: Current Advances and Challenges

Nowadays, environmental pollution due to synthetic polymers represents one of the biggest worldwide challenges. As demonstrated in numerous scientific articles, plant-based nanocellulose (NC) is a biodegradable and nontoxic material whose mechanical, rheological, and gas barrier properties are competitive compared to those of oil-based plastics. However, the sensitivity of NC in humid ambient and lack of thermosealability have proven to be a major obstacle that hinders its breakthrough in various sectors including food packaging. In recent years, attempts have been made in order to provide a hydrophobic character to NC through chemical modifications. In addition, extensive works on nanocellulose applications in food packaging such as coating, layer-by-layer, casting, and electrospinning have been reported. Despite these enormous advances, it can easily be observed that packaging manufacturers have not yet shown a particular interest in terms of applicability and processability of the nanocellulose due to the lack of guidelines and guarantee on the success of their implementation. This review is useful for researchers and packaging manufacturers because it puts emphasis on recent works that have dealt with the nanocellulose applications and focuses on the best strategies to be adopted for swift and sustainable industrial manufacturing scale-up of high-performance bio-based/compostable packaging in replacement of the oil-based counterparts used today.

Facile Approach for Ecofriendly, Low-Cost, and Water-Resistant Paper Coatings via Palm Kernel Oil

Paper-based packaging is widely employed in industries ranging from food to beverages to pharmaceuticals because of its attractive advantages of biodegradability, recyclability, good strength, low cost, and lightweight. However, paper products usually have poor water barrier resistance properties because of paper and fibers porous microstructure. In this study, an ecofriendly water-resistant (hydrophobic) oil from biological origin, namely, palm kernel oil (PKO) was used to coat paper by using a facile and cost-effective dip-casting approach. PKO formulation was prepared by mixing with a solvent and furfuryl alcohol (FA). The water resistance, structural properties, and thermal and mechanical properties of the coated papers obtained under different processing conditions were reported and compared to understand the performance of coated paper. Contact angle (CA), Fourier transform infrared (FTIR), and thermal gravimetry (TGA) were used for analysis and characterization of coated papers. Data from contact angle measurements showed that the PKO formulation could considerably improve the liquid water barrier property of the paper, with a measured water contact angle (CA) of ∼120° and reduce the water vapor transmission rate (WVTR) by 22%. This novel, green, low-cost, and water-resistant paper coating made with biological and biodegradable oil is a potential candidate for replacing petroleum-based coatings used in a broad range of applications and will also be able to make an additional full use of the palm kernel oil.

Potential perspectives of biodegradable plastics for food packaging application-review of properties and recent developments

Potential hazardous effects caused by non-biodegradable plastics are considered to be one of the most widely discussed and notable challenges of the 21st century. To address this particular problem, immense efforts have been devoted to the preparation of biodegradable plastics material. This green approach mitigates the major drawbacks e.g. improper waste management, low degradation rates, waste accumulation in water reservoirs and harmful chemical reagents hence providing a natural, economical and biodegradable alternative to the customarily employed non-biodegradable plastics. This review provides an insight into recently engineered biodegradable plastics used for packaging applications. Properties such as barrier/permeation indexes, thermal, electrical and mechanical characteristics of the biodegradable plastics are considered in detail for developing an understanding regarding the fundamentals of biodegradable materials. Recent literature (2010-2018) was classified according to the composition and nature of the used material. Materials such as polylactic acid, polyhydroxyalkanoates, polyhydroxybutyrate, polycaprolactone, starch and cellulose were comprehensively discussed along with their properties and blending agents.

Properties of multifunctional composite materials based on nanomaterials: a review

Composite materials are being used for high-end applications such as aviation technology, space ships, and heavy equipment manufacturing. The use of composite materials has been observed in recent advancements in the field of multifunctional composite materials (MFCMs). There is continuous progress related to improvements, innovations, and replacement of metals inspite of rigorous destructive and non-destructive testing, proving the toughness and lifelong durability of such materials. The present study aims to review the topics relevant to modern multifunctional composite materials. The reviewed articles mostly cover the field of MFCMs based on nanomaterials. The structural functions emphasize on the mechanical properties such as fracture toughness, strength, thermal stability, damping, stiffness, and tensile strength. The non-structural properties include biodegradability, thermal conductivity, electrical conductivity, and electromagnetic interference (EMI) shielding. The study has concluded that the applications of multifunctional nanoparticle-based composite materials and structures include durable but light-weight aircraft wings, components and structures of electric self-driving vehicles, and biomedical composite materials for drug delivery.

Composite materials are being used for high-end applications such as aviation technology, space ships, and heavy equipment manufacturing.

X-ray shielding structural and properties design for the porous transparent BaSO4/cellulose nanocomposite membranes

Since effective shielding of X-rays was required in medical, aviation and nuclear fields, a novel X-ray shielding BaSO₄/cellulose nanocomposite membrane (BSCM) material with porous transparent structure has been designed. The effects of carboxylated nano-BaSO₄ (BS) addition on the physical and morphological properties of the cellulose membrane (CM) were investigated. Meanwhile, the influence of X-ray shielding capacity was studied by different layers of composite membranes and the shielding mechanism of the X-ray was also discussed. Scanning electron microscopy (SEM) images displayed the aggregations of BS in the cellulose surface. Fourier transform infrared spectroscopy (FTIR) showed that the incorporation of BS into CM caused molecular interactions between CM and BS. Brunauer-Emmett-Teller (BET) indicated that the load of BS contributed little to the specific surface area and pore size. Meanwhile, the water vapor transmission rates (WVTR) also stayed at the same level before and after the binding of BS. The swelling ratios, weight loss ratios and mechanical property were decreased along with the addition of BS. The radiation shielding ability was enhanced. Therefore, this work was regarded as a possible example that the BSCM was designed as X-ray radiation shielding material or sandwich filler material in the implication of radiation shielding glass.

A Review of the Surface Modification of Cellulose and Nanocellulose Using Aliphatic and Aromatic Mono- and Di-Isocyanates

Nanocellulose has been subjected to a wide range of chemical modifications towards increasing its potential in certain fields of interest. These modifications either modulated the chemistry of the nanocellulose itself or introduced certain functional groups onto its surface, which varied from simple molecules to polymers. Among many, aliphatic and aromatic mono- and di-isocyanates are a group of chemicals that have been used for a century to modify cellulose. Despite only being used recently with nanocellulose, they have shown great potential as surface modifiers and chemical linkers to graft certain functional chemicals and polymers onto the nanocellulose surface. This review discusses the modification of cellulose and nanocellulose using isocyanates including phenyl isocyanate (PI), octadecyl isocyanate (OI), toluene diisocyanate (TDI), diphenylmethane diisocyanate (MDI), hexamethylene diisocyanate (HMDI), and their derivatives and polymers. It also presents the most commonly used nanocellulose modification strategies including their advantages and disadvantages. It finally discusses the challenges of using isocyanates, in general, for nanocellulose modification.

The Role of Multiwalled Carbon Nanotubes in the Mechanical, Thermal, Rheological, and Electrical Properties of PP/PLA/MWCNTs Nanocomposites

Polypropylene/polylactic acid (PP/PLA) blend (10–40% of PLA) and PP/PLA/MWCNTs nanocomposites (0.5, 1, and 2 wt% of MWCNTs) were prepared via melt compounding. Scanning electron microscopy revealed a co-continuous PLA phase in the PP/PLA blends with high PLA content. Moreover, the addition of 2 wt% multi-walled carbon nanotubes (MWCNTs) increased the tensile modulus and tensile strength of the PP/PLA40% by 60% and 95%, respectively. A conductive network was found with the addition of 2 wt% MWCNTs, where the electrical conductivity of the PP/PLA increased by nine orders of magnitude. At 2 wt% MWCNTs, a solid network within the composite was characterized by rheological assessment, where the composite turned from nonterminal to terminal behavior. Soil burial testing of the PP/PLA blend within 30 days in natural humus compost soil featured suitable biodegradation, which indicates the PP/PLA blend is as an appropriate candidate for food packing applications.

Continuous Processing of Nanocellulose and Polylactic Acid into Multilayer Barrier Coatings

Recent years have seen an increased interest toward utilizing biobased and biodegradable materials for barrier packaging applications. Most of the abovementioned materials usually have certain shortcomings that discourage their adoption as a preferred material of choice. Nanocellulose falls into such a category. It has excellent barrier against grease, mineral oils, and oxygen but poor tolerance against water vapor, which makes it unsuitable to be used at high humidity. In addition, nanocellulose suspensions' high viscosity and yield stress already at low solid content and poor adhesion to substrates create additional challenges for high-speed processing. Polylactic acid (PLA) is another potential candidate that has reasonably high tolerance against water vapor but rather a poor barrier against oxygen. The current work explores the possibility of combining both these materials into thin multilayer coatings onto a paperboard. A custom-built slot-die was used to coat either microfibrillated cellulose or cellulose nanocrystals onto a pigment-coated baseboard in a continuous process. These were subsequently coated with PLA using a pilot-scale extrusion coater. Low-density polyethylene was used as for reference extrusion coating. Cationic starch precoating and corona treatment improved the adhesion at nanocellulose/baseboard and nanocellulose/PLA interfaces, respectively. The water vapor transmission rate for nanocellulose + PLA coatings remained lower than that of the control PLA coating, even at a high relative humidity of 90% (38 °C). The multilayer coating had 98% lower oxygen transmission rate compared to just the PLA-coated baseboard, and the heptane vapor transmission rate reduced by 99% in comparison to the baseboard. The grease barrier for nanocellulose + PLA coatings increased 5-fold compared to nanocellulose alone and 2-fold compared to PLA alone. This approach of processing nanocellulose and PLA into multiple layers utilizing slot-die and extrusion coating in tandem has the potential to produce a barrier packaging paper that is both 100% biobased and biodegradable.

Continuous Processing of Nanocellulose and Polylactic Acid into Multilayer Barrier Coatings

Recent years have seen an increased interest toward utilizing biobased and biodegradable materials for barrier packaging applications. Most of the abovementioned materials usually have certain shortcomings that discourage their adoption as a preferred material of choice. Nanocellulose falls into such a category. It has excellent barrier against grease, mineral oils, and oxygen but poor tolerance against water vapor, which makes it unsuitable to be used at high humidity. In addition, nanocellulose suspensions' high viscosity and yield stress already at low solid content and poor adhesion to substrates create additional challenges for high-speed processing. Polylactic acid (PLA) is another potential candidate that has reasonably high tolerance against water vapor but rather a poor barrier against oxygen. The current work explores the possibility of combining both these materials into thin multilayer coatings onto a paperboard. A custom-built slot-die was used to coat either microfibrillated cellulose or cellulose nanocrystals onto a pigment-coated baseboard in a continuous process. These were subsequently coated with PLA using a pilot-scale extrusion coater. Low-density polyethylene was used as for reference extrusion coating. Cationic starch precoating and corona treatment improved the adhesion at nanocellulose/baseboard and nanocellulose/PLA interfaces, respectively. The water vapor transmission rate for nanocellulose + PLA coatings remained lower than that of the control PLA coating, even at a high relative humidity of 90% (38 °C). The multilayer coating had 98% lower oxygen transmission rate compared to just the PLA-coated baseboard, and the heptane vapor transmission rate reduced by 99% in comparison to the baseboard. The grease barrier for nanocellulose + PLA coatings increased 5-fold compared to nanocellulose alone and 2-fold compared to PLA alone. This approach of processing nanocellulose and PLA into multiple layers utilizing slot-die and extrusion coating in tandem has the potential to produce a barrier packaging paper that is both 100% biobased and biodegradable.

Poly(lactic acid)/Cellulose Films Produced from Composite Spheres Prepared by Emulsion-Solvent Evaporation Method

The compound of poly(lactic acid) (PLA) and cellulose was made by the emulsion-solvent evaporation technique in order to obtain spheres which are then compression molded to produce a biocomposite film. The effect of the dispersant (poly(vinyl alcohol)-PVA)/PLA ratio on the spheres yield was studied. Moreover, to evaluate the effect of cellulose particle size and surface chemistry on the process yield, unbleached eucalypt kraft pulp and microcrystalline cellulose (MCC), both unmodified and physically or chemically modified were used. PLA/cellulose spheres were characterized regarding its physical properties. It was found that the spheres yield is essentially determined by the PVA/PLA ratio and the percentage of cellulose incorporation is greatly affected by the surface chemistry of cellulose. Regarding the films, DSC runs showed a significant effect of the cellulose type incorporated into PLA matrix on the cold crystallization temperature and on the degree of crystallinity of the biocomposite films. The measurement of tensile properties of the biocomposite films revealed that the strength, elongation at break and toughness (tensile energy absorption at break) of the films incorporating unmodified and chemically modified MCC were substantially improved.

Investigating the properties of maleated poly(lactic acid) and its effect on poly(lactic acid)/cellulose nanofiber composites

In this research, maleated poly(lactic acid) (PLA-g-MA) was manufactured by different levels of maleic anhydride (MAH). Also PLA-g-MA effects as a compatibilizer were investigated on PLA/cellulose nanofiber (CNF) composites. The grafting reaction was performed in the presence of dicumyl peroxide (DCP) as an initiator at constant level (0.2 phr) via reactive extrusion. Furthermore, the effects of four different levels of MAH (1–4 phr) were studied on the physical properties of PLA grafted films. We used the Fourier transform infrared (FTIR) and titration methods for confirmation of the grafting process. Based on the titration method, the greatest amount of yield was gained by 4 phr of MAH in grafting. Contact angle analysis shows that increasing the amount of MAH led to a decrease in the contact angle of films. Moreover, the glass transition temperature (Tg) and % crystallinity were decreased by increasing MAH content. PLA-g-MA was added to the composites in two levels of 3% and 5% in total. CNF was used at a constant level of 5%. The thermal, morphological and mechanical properties of nanocomposites were determined as a function of PLA-g-MA content using thermogravimetric analysis, heat distortion temperature (HDT) and tensile testing. All the prepared nanocomposite materials showed improvement in the mechanical and thermal properties compared to neat PLA.

Polydimethylsiloxane incorporated with reduced graphene oxide (rGO) sheets for wound dressing application: Preparation and characterization

Toward fabricating a novel multifunctional wound dressing material, we incorporated a series of contents of reduced graphene oxide (rGO) sheets into polydimethylsiloxane (PDMS) matrix to prepare the rGO-PDMS composite membrane and be used for wound dressing. The pore structure, dispersion of rGO, physical properties, water vapor transmission rate (WVTR), cytotoxicity and antibacterial activity were studied. Finally, the effect of the rGO-PDMS composite membrane on wound healing was investigated on a murine full-thickness skin wound model. The rGO-PDMS composite membrane exhibited bionic performance (ordered pore structure and suitable WVTR), improved mechanical properties, good compatibility and effective antibacterial activity. In vivo experiment indicated that the rGO-PDMS composite membrane could accelerate wound healing via enhancement of the re-epithelialization and granulation tissue formation. These findings suggest that rGO doping PDMS uniquely resulted in a multifunctional material for potential use in wound dressing.

Effects of Surfactants on the Preparation of Nanocellulose-PLA Composites

Thermoplastic composite materials containing wood fibers are gaining increasing interest in the manufacturing industry. One approach is to use nano- or micro-size cellulosic fibrils as additives and to improve the mechanical properties obtainable with only small fibril loadings by exploiting the high aspect ratio and surface area of nanocellulose. In this study, we used four different wood cellulose-based materials in a thermoplastic polylactide (PLA) matrix: cellulose nanofibrils produced from softwood kraft pulp (CNF) and dissolving pulp (CNFSD), enzymatically prepared high-consistency nanocellulose (HefCel) and microcellulose (MC) together with long alkyl chain dispersion-improving agents. We observed increased impact strength with HefCel and MC addition of 5% and increased tensile strength with CNF addition of 3%. The addition of a reactive dispersion agent, epoxy-modified linseed oil, was found to be favorable in combination with HefCel and MC.

Nanocellulose as a sustainable biomass material: structure, properties, present status and future prospects in biomedical applications

Nanocellulose, extracted from the most abundant biomass material cellulose, has proved to be an environmentally friendly material with excellent mechanical performance owing to its unique nano-scaled structure, and has been used in a variety of applications as engineering and functional materials. The great biocompatibility and biodegradability, in particular, render nanocellulose promising in biomedical applications. In this review, the structure, treatment technology and properties of three different nanocellulose categories, i.e., nanofibrillated cellulose (NFC), nanocrystalline cellulose (NCC) and bacterial nanocellulose (BNC), are introduced and compared. The cytotoxicity, biocompatibility and frontier applications in biomedicine of the three nanocellulose categories were the focus and are detailed in each section. Future prospects concerning the cytotoxicity, applications and industrial production of nanocellulose are also discussed in the last section.

Processing and characterization of nanocomposite based on poly(butylene/triethylene succinate) copolymers and cellulose nanocrystals

A new class of biodegradable materials developed by a combination of random eco-friendly copolyesters containing butylene succinate (BS) and triethylene succinate (TES) sequences with cellulose nanocrystals (CNC), is proposed and studied. Polymers and nanocomposite films were prepared by an optimized extrusion process to improve the processability and mechanical response for flexible film manufacturing. Poly(butylene succinate) (PBS) homopolymer and two random copolyesters containing different amounts of TES co-units, P(BS85TES15) and P(BS70TES30), were synthesized by melt polycondensation. The effect of TES and CNC presence and content on the microstructure, tensile properties, thermal characteristics and disintegration under composting conditions, as well as on the toughening mechanism of the blends was investigated. Material properties were modulated by varying the chemical composition. CNC were used as reinforcement additive and their effect is modulated by the interaction with the three polymeric matrices. The extruded films displayed tunable degradation rates, mechanical properties and wettability, and showed promising results for different industrial applications.

Controlled synthesis and transformation of nano-hydroxyapatite with tailored morphologies for biomedical applications

Controllable nucleation, growth and transformation of nano-scaled hydroxyapatite from spherical to needle-like shapes with excellent dispersibility.

Preparation and Characterization of Polyvinyl Alcohol-Chitosan Composite Films Reinforced with Cellulose Nanofiber

In this study microcrystalline cellulose (MCC) was oxidized by 2,2,6,6-tetramethylpiperidine-1-oxyl radical (TEMPO)-mediated oxidation. The treated cellulose slurry was mechanically homogenized to form a transparent dispersion which consisted of individual cellulose nanofibers with uniform widths of 3-4 nm. Bio-nanocomposite films were then prepared from a polyvinyl alcohol (PVA)-chitosan (CS) polymeric blend with different TEMPO-oxidized cellulose nanofiber (TOCN) contents (0, 0.5, 1.0 and 1.5 wt %) via the solution casting method. The characterizations of pure PVA/CS and PVA/CS/TOCN films were performed in terms of field emission scanning electron microscopy (FESEM), tensile tests, thermogravimetric analysis (TGA), Fourier transform infrared spectroscopy (FTIR), and X-ray diffraction (XRD). The results from FESEM analysis justified that low loading levels of TOCNs were dispersed uniformly and homogeneously in the PVA-CS blend matrix. The tensile strength and thermal stability of the films were increased with the increased loading levels of TOCNs to a maximum level. The thermal study indicated a slight improvement of the thermal stability upon the reinforcement of TOCNs. As evidenced by the FTIR and XRD, PVA and CS were considered miscible and compatible owing to hydrogen bonding interaction. These analyses also revealed the good dispersion of TOCNs within the PVA/CS polymer matrix. The improved properties due to the reinforcement of TOCNs can be highly beneficial in numerous applications.

Nanocellulose, a tiny fiber with huge applications

Nanocellulose is of increasing interest for a range of applications relevant to the fields of material science and biomedical engineering due to its renewable nature, anisotropic shape, excellent mechanical properties, good biocompatibility, tailorable surface chemistry, and interesting optical properties. We discuss the main areas of nanocellulose research: photonics, films and foams, surface modifications, nanocomposites, and medical devices. These tiny nanocellulose fibers have huge potential in many applications, from flexible optoelectronics to scaffolds for tissue regeneration. We hope to impart the readers with some of the excitement that currently surrounds nanocellulose research, which arises from the green nature of the particles, their fascinating physical and chemical properties, and the diversity of applications that can be impacted by this material.

Composite Films of Poly(vinyl alcohol) and Bifunctional Cross-linking Cellulose Nanocrystals

Long and flexible cellulose nanofibrils or stiff and short cellulose nanocrystals (CNCs) are both promising lightweight materials with high strength and the potential to serve as reinforcing agents in many polymeric materials. In this study, bifunctional reactive cellulose nanocrystals (RCNCs) with carboxyl and aldehyde functionalities were used as reinforcements to prepare acetal-bonding cross-linked poly(vinyl alcohol) (PVA) films. Two RCNCs were obtained through the mechanical homogenization of partially carboxylated dialdehyde cellulose (DAC) with a residual aldehyde content of 0.55 and 1.93 mmol/g and a carboxyl content of 1.65 and 1.93 mmol/g, respectively. The mechanical, thermal, and barrier properties of PVA-RCNC films with a variable mass ratio of RCNCs (0.5-10%) were determined. Reference CNCs without reactive aldehydes were obtained through the reduction of aldehyde functionalities to primary hydroxide groups, and their reinforcing effect was compared to RCNCs. With the addition of 10% acetal-bonding RCNCs with respect to PVA weight, the tensile strength and Young's modulus were up to 2-fold greater than those of pure PVA film. An addition of only 0.5% RCNCs improved the tensile strength of the PVA film by 66% and the modulus by 61%. In comparison, a significantly lower reinforcing effect (19% with CNC loading of 0.5%) was found using reference CNCs. PVA's effective oxygen barrier and thermal properties were preserved when RCNCs were introduced into the films.

Moderate surface acetylation of nanofibrillated cellulose for the improvement of paper strength and barrier properties

This study evaluated the effect of using acetylated nanofibrillated cellulose (ANFC) and acetylated pulp (AP) fibers to modify strength and barrier properties of paper.