Hydrothermal conversion of dewatered sewage sludge: Focusing on the transformation mechanism and recovery of phosphorus

Sewage Sludge Valorization via Hydrothermal Carbonization: Optimizing Dewaterability and Phosphorus Release

As the use of sewage sludge as a fertilizer in agriculture is increasingly restricted in the European Union, other ways to utilize this waste stream need to be developed. Sewage sludge is an ideal input material for the process of hydrothermal carbonization, as it can convert wet biomass into a solid energy carrier with increased mechanical dewaterability. Digested sewage sludge was hydrothermally carbonized at 160–200 °C for 30–60 min with initial pH levels of 1.93–8.08 to determine optimal reaction conditions for enhanced dewaterability and phosphorus release into the liquid phase. Design of experiments was used to develop response surface models, which can be applied to optimize the process conditions. For optimal dewaterability and phosphorus release, low initial pH values (pH 1.93) and mild temperatures around 170 °C are favorable. Because holding time had no statistically relevant effect, a dependency of reaction time was investigated. Though it did not yield substantially different results, it could be included in investigations of short reaction times prospectively. Low reaction temperatures and short holding times are desirable considering economic reasons for scale-up, while the high acid consumption necessary to achieve these results is unfavorable.

Hydrothermal Carbonization as a Valuable Tool for Energy and Environmental Applications: A Review

Hydrothermal carbonization (HTC) represents an efficient and valuable pre-treatment technology to convert waste biomass into highly dense carbonaceous materials that could be used in a wide range of applications between energy, environment, soil improvement and nutrients recovery fields. HTC converts residual organic materials into a solid high energy dense material (hydrochar) and a liquid residue where the most volatile and oxygenated compounds (mainly furans and organic acids) concentrate during reaction. Pristine hydrochar is mainly used for direct combustion, to generate heat or electricity, but highly porous carbonaceous media for energy storage or for adsorption of pollutants applications can be also obtained through a further activation stage. HTC process can be used to enhance recovery of nutrients as nitrogen and phosphorous in particular and can be used as soil conditioner, to favor plant growth and mitigate desertification of soils. The present review proposes an outlook of the several possible applications of hydrochar produced from any sort of waste biomass sources. For each of the applications proposed, the main operative parameters that mostly affect the hydrochar properties and characteristics are highlighted, in order to match the needs for the specific application.

Effects of suspended particular matters, excess PO43-, and salinity on phosphorus speciation in coastal river sediments

Phosphorus (P) is an essential biogenic element in aquatic ecosystem, and its speciation in sediment may influence the water quality. The composition of P in suspended particular matters (SPM) and sediments were analyzed. Metal ions bonding PO₄^3- and chelating organic P (OP) were explored by Visual MINTEQ simulation and infrared spectroscopy. Inorganic P (IP) mainly comprises orthophosphate and pyrophosphate in SPM. OP mainly includes α-glycerol phosphate, β-Gly, monophosphate, and mononucleotides from aquatic plants in SPM. Cyclotella, Nitzschia, Amphiprore, and terrestrial C₃ plants are the main source of aquatic plants in JH, while they are from Oscillatoria and Merismopedia in JL. These aquatic plants directly determine whether OP or IP is taken to surface sediments during the setting of SPM. The bonding between PO₄^3- and Ca is more preferential than Al and Fe, so the excess PO₄^3- makes Ca compounds bonding IP (Ca-IP) and Al/Fe/Mn (hydr) oxides associated IP (Al/Fe/Mn-IP) dominant, but limited PO₄^3- preferentially contributes more Ca-IP. Metal ions in saline water can firmly cheat with OP via P-OH and/or P=O groups to promote the burial of OP.

Migration and transformation of phosphorus in waste activated sludge during ozonation

For phosphorus (P) recovery from waste activated sludge (WAS), the most important step is to release P into the solution. This study aimed to explore the migration and transformation of P in WAS during ozonation based on the Standards Measurements and Testing Program analysis. The results showed that WAS contained 7.10% P element and could be selected as potential substitution of phosphate rock. Inorganic phosphorus (IP) was the major P fraction in raw WAS (68.10%), and non-apatite inorganic phosphorus (NAIP) occupied 62.40% of IP. Ozonation facilitated the P application in agriculture as the bio-available P in the solid phase increased by 23.63% at ozone dosage 0.20 gO₃/gSS. The highest concentration of total phosphorus in liquid (TP_(L)) (40.68 mg/L) was achieved at ozone dosage 0.20 gO₃/gSS, and 89.62% of TP_(L) was PO₄^3--P, which was easy to be recovered by struvite precipitation. The contributions of different P fractions in solid phase to TP_(L) were related to ozone dosage. The analysis of P mass balance suggested that the optimum ozone dosage for P recovery was 0.15 O₃/gSS.

Coevolution of Iron, Phosphorus, and Sulfur Speciation during Anaerobic Digestion with Hydrothermal Pretreatment of Sewage Sludge

Anaerobic digestion (AD) with hydrothermal (HT) pretreatment is an emerging technology for enhanced resource recovery from sewage sludge. This study investigates the speciation of Fe, P, and S during sequential HT-AD treatment of sewage sludge using sequential chemical extraction, X-ray diffraction, and X-ray absorption spectroscopy. Results suggest strong correlations between Fe and P species as well as Fe and S species, affecting the solubility and bioavailability of each other. For instance, much vivianite formed in the hydrochars after HT treatment at low temperature, while more strengite precipitated at higher HT temperature. During the subsequent AD process, microbial reduction of strengite and other Fe(III) species led to the formation of more vivianite, with concurrent P release into the solution and adsorption onto other minerals. HT pretreatment of sewage sludge had a weak effect on the sulfidation of Fe during the AD process. This work has important implications for understanding the nutrient speciation and availability in sludge-derived hydrochars and AD solids. It also provides fundamental knowledge for the selection and optimization of HT pretreatment conditions for enhanced resource recovery through sequential HT-AD process.

Hydrothermal Carbonization as a Strategy for Sewage Sludge Management: Influence of Process Withdrawal Point on Hydrochar Properties

Conventional activated sludge systems, still widely used to treat wastewater, produce large amounts of solid waste that is commonly landfilled or incinerated. This study addresses the potential use of Hydrothermal Carbonization (HTC) to valorize sewage sludge residues examining the properties of hydrochars depending on HTC process conditions and sewage sludge withdrawal point. With increasing HTC severity (process residence time and temperature), solid yield, total Chemical Oxygen Demand (COD) and solid pH decrease while ash content increases. Hydrochars produced from primary (thickened) and secondary (digested and dewatered) sludge show peculiar distinct properties. Hydrochars produced from thickened sludge show good fuel properties in terms of Higher Heating Value (HHV) and reduced ash content. However, relatively high volatile matter and O:C and H:C ratios result in thermal reactivity significantly higher than typical coals. Both series of carbonized secondary sludges show neutral pH, low COD, enhanced phosphorous content and low heavy metals concentration: as a whole, they show properties compatible with their use as soil amendments.

Distribution and transformation behaviors of heavy metals and phosphorus during hydrothermal carbonization of sewage sludge

This study investigated the distribution and transformation behaviors of heavy metals (HMs) and phosphorus (P) during hydrothermal carbonization (HTC) of sewage sludge. In addition to a large reduction in sludge volume, HTC significantly decreased the exchangeable fraction of HMs (Zn, Cu, Cr, Ni, and Mn) and increased their residual fraction, which resulted in immobilization of HMs accumulated in hydrochar. The ecological toxicity of HMs was greatly reduced, and all HMs exhibited their lowest risk levels after HTC at 220 °C for 1 h in 2% H₂SO₄ solution. Most of the P (~ 97%) in the input sludge remained in the hydrochar after HTC. HTC facilitated transformation of organic P to inorganic P and promoted conversion of apatite P to non-apatite inorganic P under acidic conditions. The feasibility of recovering P from sludge by HTC was verified by an acid extraction experiment utilizing hydrochar, which recovered more than 90% P. Graphical abstract.

A perspective on hydrothermal processing of sewage sludge

The US annually produces 79 million dry tons of liquid organic waste including sewage sludge. Anaerobic digestion can only reduce the sludge volume by 50% in mass, leaving the other half as a growing waste management and hygienic problem. Hydrothermal processing (HTP), a set of several chemical digestion processes, could be used to convert sewage sludge into valuable products and minimize potential environmental pollution risks. Specifically, hydrothermal carbonization and hydrothermal liquefaction have been extensively studied to sustainably manage sludge. Two of the main reasons for this are the high upscalability of HTP for public waste management and that it is estimated that HTP can recover eleven times more energy from waste products than landfilling. An integration of HTP with anaerobic digestion or recycling the soluble organics (in the HTP aqueous products) into the HTP process could lead to a higher overall rate of energy recovery for municipal sewage sludge.

Moving bed biofilm reactor as an alternative wastewater treatment process for nutrient removal and recovery in the circular economy model

Over the last years, an increasing concern has emerged regarding the eco-friendly management of wastewater. Apart from the role of wastewater treatment plants (WWTPs) for wastewater and sewage sludge treatment, the increasing need of the recovery of the resources contained in wastewater, such as nutrients and water, should be highlighted. This would allow for transforming a wastewater treatment plant (WWTP) into a sustainable technological system. The objective of this review is to propose a moving bed biofilm reactor (MBBR) as a novel technology that contributes to the circularity of the wastewater treatment sector according to the principles of circular economy. In this regard, this paper aims to consider the MBBR process as the initial step for water reuse, and nutrient removal and recovery, within the circular economy model.

Catalytic Gasification of Sewage Sludge in Supercritical Water: Influence of K2CO3 and H2O2 on Hydrogen Production and Phosphorus Yield

In this work, the catalytic gasification of sewage sludge in supercritical water was investigated in a batch reactor (460 °C, 27 MPa, 6 min), and the separate and combined effects of the catalyst on the H2 production and phosphorus yield were investigated. The experimental results indicated that K2CO3 alone improved the H2 yield, gasification efficiency (GE), and carbon gasification efficiency (CE). The largest H2 yield of 54.28 mol/kg was achieved, which was approximately three times that without a catalyst. Furthermore, the inorganic phosphorus (IP) yield increased with the addition of K2CO3. However, when H2O2 was added, the H2 yield quickly decreased with increasing H2O2 coefficient, and more than 97.8% of organic phosphorus (OP) was converted into IP. The H2 yield increased with the addition of various K2CO3/H2O2 ratios, whereas the IP yield decreased.

Aqueous phase recirculation during hydrothermal carbonization of microalgae and soybean straw: A comparison study

Aqueous phase (AP) is the wastewater (byproduct) produced during hydrothermal treatment of biomass. This study aims to investigate the effect of AP recirculation on hydrochar from different types of biomass. Therefore, Chlorella (CL) and soybean straw (SS) were hydrothermally carbonized (HTC) at 220 °C for 240 min with AP recirculation for four cycles, respectively. The yield of hydrochar was increased from 20.5% to 26.7% for CL and from 47.7% to 54.7% for SS. More carbon distribution in hydrochar was observed, which increased the energy recovery from biomass by HTC by 10%-12%. Most fuel properties such as elemental compositions of the hydrochar were only slightly influenced by the AP recirculation. Furthermore, AP was used for algal cultivation, and the maximum biomass density of ~1.2 (inoculum optical density 680 nm of ~ 0.2) was obtained in CL AP without recirculation and in SS AP with three times of recirculation, respectively.

Experimental and thermodynamic studies of phosphate behavior during the hydrothermal carbonization of sewage sludge

Recovered phosphate from sewage sludge is becoming a key product in the fertilizer market. This study investigates the fate of phosphate during the hydrothermal carbonization of digested sewage sludge to support the development of an economic and sustainable solution for dealing with sewage sludge for phosphate recovery. The solid products from the hydrothermal carbonization of digested sewage sludge in a batch reactor (180, 220, and 260 °C; 1, 2, and 4 h; digested sewage sludge-to-water ratios of 0.2 and 0.1 w/w) were analyzed using a sequential chemical extraction procedure to understand and predict the formation of phosphate species and the related extraction behavior of phosphate. The obtained results were compared with the thermochemical equilibrium composition of hydrothermal carbonization products, calculated using the software FactSage 7.2. The majority of phosphate was retained as Al, Ca, and Fe salts in hydrochar. The decomposition of organic phosphates was observed by processing at lower temperatures. Hydrothermal carbonization at temperatures higher than 180 °C resulted in the transformation of the Al-bound phosphate into Ca-bound phosphate. Hydroxyapatite (Ca₅(PO₄)₃(OH)) and Fe₇(PO₄)₆ were calculated as stable phosphate-containing minerals at equilibrium. This study suggests that kinetic constraints inhibit the formation of these minerals in the batch reactor and presents a mechanism of phosphate transformation using the obtained data. The results allow for targeted optimization of phosphate recovery strategy.