Ceramic nanocomposite membranes and membrane fouling: A review

Interdependence of Kinetics and Fluid Dynamics in the Design of Photocatalytic Membrane Reactors

Photocatalytic membrane reactors (PMRs) are a promising technology for wastewater reclamation. The principles of PMRs are based on photocatalytic degradation and membrane rejection, the different processes occurring simultaneously. Coupled photocatalysis and membrane filtration has made PMRs suitable for application in the removal of emerging contaminants (ECs), such as diclofenac, carbamazepine, ibuprofen, lincomycin, diphenhydramine, rhodamine, and tamoxifen, from wastewater, while reducing the likelihood of byproducts being present in the permeate stream. The viability of PMRs depends on the hypotheses used during design and the kinetic properties of the systems. The choice of design models and the assumptions made in their application can have an impact on reactor design outcomes. A design’s resilience is due to the development of a mathematical model that links material and mass balances to various sub-models, including the fluid dynamic model, the radiation emission model, the radiation absorption model, and the kinetic model. Hence, this review addresses the discrepancies with traditional kinetic models, fluid flow dynamics, and radiation emission and absorption, all of which have an impact on upscaling and reactor design. Computational and analytical descriptions of how to develop a PMR system with high throughput, performance, and energy efficiency are provided. The potential solutions are classified according to the catalyst, fluid dynamics, thickness, geometry, and light source used. Two main PMR types are comprehensively described, and a discussion of various influential factors relating to PMRs was used as a premise for developing an ideal reactor. The aim of this work was to resolve potential divergences that occur during PMRs design as most real reactors do not conform to the idealized fluid dynamics. Lastly, the application of PMRs is evaluated, not only in relation to the removal of endocrine-disrupting compounds (EDCs) from wastewater, but also in dye, oil, heavy metals, and pesticide removal.

Cost and efficiency perspectives of ceramic membranes for water treatment

More robust ceramic membranes with tailorable structures and functions are increasingly employed for water treatment, particularly in some harsh applications for their ultra-long service lifespan due to their high mechanical, structural, chemical and thermal stability and anti-fouling properties. Decreasing cost and enhancing efficiency are two key but quite challenging application-oriented issues for broader and larger-scale engineering application of current ceramic membranes, and are required to make ceramic membranes a highly efficient and economic water treatment technique. In this review, we critically discuss these two significant concerns of both cost and efficiency for water treatment ceramic membranes, focusing on an overview of various advanced strategies and mechanism insights. A brief up-to-date discussion is first introduced about recent developments of ceramic membranes covering the major advances of novel membranes and applications. Then some promising strategies for decreasing the cost of ceramic membranes are discussed, including membrane material cost and processing cost. To fully address the issue of moderate efficiency with single separation function, valuable and considerable insights are provided into recent major progress and mechanism understandings in application with other unit processes, such as advanced oxidation and electrochemistry techniques, to significantly enhance treatment efficiency. Subsequently, a review of recent ceramic membrane applications emphasizing harsh operating environments is presented, such as oil-water separation, saline water, refractory organic and emerging contaminant wastewater treatment. Finally, engineering application, conclusions, and future perspectives of ceramic membrane for water treatment applications are critically discussed offering new insight based on understanding the issues of cost and efficiency.

Efficient removal of micropollutants from low-conductance surface water using an electrochemical Janus ceramic membrane filtration system

Electrochemical membrane filtration (EMF) technology is effective to remove the micropollutant in the wastewater but its efficacy is drastically compromised in treating the surface water having a typically low conductivity. In this work, a Janus Fe-Pt electrochemical ceramic membrane (ECM) was fabricated by depositing a thin Fe layer on the side of a ceramic membrane facing feed (cathode) and Pt layer on the other side facing permeate (anode). The low Fe-Pt electrode distance (∼1 mm) ensured a decent conductance of the EMF system even in the low-salinity surface water and thereby maintained the removal efficiency of the micropollutant. It was identified that hydroxyl radicals (•OH) generated via anodic water oxidation and cathodic heterogenous Fenton process on bilateral sides of ECM were the dominant reactive oxygen species. The EMF system not only achieved 74% removal of atrazine (ATZ) from the low-conductance synthetic surface water with a low energy consumption (3.6 Wh per gATZ or 7.2 Wh m ^- 3), but also realized a stable removal of ATZ from real surface water over a continuous filtration experiment of 168 h. The theoretical computations and experimental analysis identified the degradation pathway, i.e., the dechlorination and dealkylation of ATZ in the EMF system. This study highlights the great potential of the Janus ECM in removing micropollutants from low-conductance surface water and wastewater.

Contrasting behaviors of pre-ozonation on ceramic membrane biofouling: Early stage vs late stage

Pre-ozonation coupled with ceramic membrane filtration has been widely used to alleviate membrane fouling. However, information on the efficiency and underlying mechanism of pre-ozonation in the evolution of ceramic membrane biofouling is limited. Herein, filtration experiments with a synthesis wastewater containing activated sludge were conducted in a cross-flow system to evaluate the effects of pre-ozonation on ceramic membrane biofouling. Results of flux tests show that pre-ozonation aggravated biofouling at the early stage, but alleviated the biofouling at the late stage. In situ FTIR spectra show that the aggravated biofouling with pre-ozonation was mainly caused by the enhanced complexation between phosphate group from DNA and Al₂O₃ surface and the increased rigid of proteins' structure. At the early stage, more severe pore blockage further substantiated the higher permeate resistance. By contrast, more dead cells were observed on membrane surface at the late stage, indicating the prevention of biofouling development after long-term pre-ozonation. Additionally, the structures and compositions of cake layers at the early and late stages exhibited considerable differences accompanied by the variation in microbial community with the evolution of biofouling. Therefore, this work demonstrates the effectiveness of pre-ozonation in biofouling in long-term operation and provides mechanistic insights into the evolution of biofouling on ceramic membrane.

Peracetic acid integrated catalytic ceramic membrane filtration for enhanced membrane fouling control: Performance evaluation and mechanism analysis

Endowing ceramic membrane (CM) catalytic reactivity can enhance membrane fouling control in the aid of in situ oxidation process. Peracetic acid (PAA) oxidant holds great prospect to integrate with CM for membrane fouling control, owing to the prominent advantages of high oxidation efficacy and easy activation. Herein, this study, for the first time, presented a PAA/CM catalytic filtration system achieving highly-efficient protein fouling alleviation. A FeOCl functionalized CM (FeOCl-CM) was synthesized, possessing high hydrophilicity, low surface roughness, and highly-efficient activation towards PAA oxidation. Using bovine serum albumin (BSA) as the model protein foulant, the PAA/FeOCl-CM catalytic filtration notably alleviated fouling occurring in both membrane pores and surface, and halved the flux reduction degree as compared with the conventional CM filtration. The PAA/FeOCl-CM catalytic oxidation allows quick and complete disintegration of BSA particles, via the breakage of the amide I and II bands and the ring opening of the aromatic amino acids (e.g., Tryptophan, Tyrosine). In-depth investigation revealed that the in situ generated ^•OH and ¹O₂ were the key reactive species towards BSA degradation during catalytic filtration, while the organic radical oxidation and the direct electron transfer pathway from BSA to PAA via FeOCl-CM played minor roles. Overall, our findings highlight a new PAA/CM catalytic filtration strategy for achieving highly-efficient membrane fouling control and provide an understanding of the integrated PAA catalytic oxidation - membrane filtration behaviors.

Silicon carbide microfiltration membranes for oil-water separation: Pore structure-dependent wettability matters

Both the pore size and surface properties of silicon carbide (SiC) membranes are demonstrated to significantly affect their separation efficiency when used for oily water treatment. However, the potential influences of open porosity together with the pore size of SiC membranes on their surface properties and oil-water separation performance have rarely been investigated. In this work, porous SiC ceramic membranes with tunable open porosity and pore size were purposely prepared and selected to systematically study the effect of pore structure-dependent wettability on the oil-water separation performance. The measured pure water flux of selected membranes as a function of open porosity (34-48%) and pore size (0.43-0.67 μm) was well-fitted by using a modified H-P equation. Interestingly, the hydrophilicity of SiC membranes was improved with the increase in open porosity and pore size, as evidenced by the gradually decreased dynamic water contact angle and underwater adhesion of oil droplets. Further, the open porosity of SiC membranes was found to contribute more to the improved surface wettability. As a result, the stable flux of SiC membranes in oil-in-water (O/W) emulsions was increased by 24% with the increased open porosity while the oil rejection rate remained above 90%. This work quantitatively reveals the contributions of the pore structure to the surface wettability of ceramic membranes, and thus provides an effective pathway to improve their performance in oil-water separation.

Ceramic vs polymeric membrane implementation for potable water treatment

The continued technological developments and decreased purchase costs of ceramic membranes have seen increased recent interest in the technology as an alternative to the more widely used polymeric membranes. This paper assesses the relative technical, practical and economic merits of the two membrane materials in the context of potable water production from surface water sources. The work focuses on phenomena of direct technoeconomic significance, namely cleaning efficacy (manifested as permeability recovery), membrane integrity and incurred labour effort. Topics reviewed thus comprise: (a) practical comparison of the two technologies challenged with the same feedwater, (b) comparative technoeconomic analyses, (c) membrane integrity studies of polymeric membranes - incorporating aged samples extracted from operating installations, (d) sludging incidents, and (e) pilot and full-scale data. Available relevant data reveal: (a) bench-scale comparative tests do not indicate a consistent significant difference in the net permeability between the two membranes; (b) polymeric membranes are subject to a decline in both mechanical strength and permeability from the loss of the hydrophilic agent over a period of years from the action of hypochlorite used for cleaning; (c) the decreased mechanical strength with age of polymeric membranes increases the manual repair requirement and shortens membrane life, respectively impacting on labour and membrane replacement costs where the latter is also determined by the permeability; (d) the chemical and mechanical robustness of ceramic membranes permits more aggressive chemical cleaning, which then affects the chemicals consumption cost; and (e) anecdotal evidence suggests that polymeric membranes challenged with pre-coagulated surface waters may be subject to sludging, the agglomeration of solids in the membrane channels, which may also be age-related. Notwithstanding the above, data from published comparative technoeconomic studies indicate a linear relationship between the overall cost benefit and the membrane module cost ratio mitigated by the relative membrane life and operating flux.

The Imperative Need of Metal Salt for the Treatment of Industrial Wastewater via the Synergic Coagulation-Flocculation Method

Tile industry wastewater is known to contain a high concentration of TSS and turbidity resulting from various raw materials. In the present study, the effectiveness of the coagulation process on turbidity and TSS removal from Kuwait ceramic tile industry wastewater was investigated using ferric chloride as a coagulant. The experiments were conducted using jar tests to determine the optimum operating conditions of coagulant dosages, pH, and settling time. It was found that the coagulant dosage and medium pH greatly affect the efficiency of the coagulation process. A gradual increase in coagulant dosage from 10 to 50 mg/L increased the efficiency of turbidity removal from 95.6% to 99.5%. The efficiency of the coagulation process was also found to be dependent on pH values, where higher pH improved the efficiency of turbidity removal. It was found that a medium pH of 10, 1 h settling time, and 50 mg/L of coagulant dosage are the optimum process conditions to achieve almost complete removal of turbidity (99.5%) and TSS (99.8%). This study concluded that coagulation might be useful as a primary wastewater treatment process for tile industry wastewater.

Sunlight-active phytol-ZnO@TiO2 nanocomposite for photocatalytic water remediation and bacterial-fouling control in aquaculture: A comprehensive study on safety-level assessment

With a growing consciousness of the importance of nature stewardship, researchers are focusing their efforts on utilizing renewable energy, particularly solar energy, to address environmental concerns. In this context, photocatalysis has long been viewed as one of the most promising cleaning methods. Hence, we have prepared a sunlight-active phytol-assisted ZnO-TiO₂ nanocomposite (PZTN) for photocatalytic bacterial deactivation and dye degradation process. The PZTN-photocatalysis effectively deactivated the bacterial pathogens as well as malachite green dye within 240 min under direct-sunlight. Moreover, this will be the first complete study on safety level assessment of photocatalytically-remediated water through toxicity studies. The obtained results evidenced that photocatalytically-deactivated bacteria and MG-dye showed to have no toxic effects, signifying that the PZTN-photocatalyzed water seems to be extremely safe for the environment. As a result of this research, we suggest that the PZTN could be a promising sunlight-active photocatalyst for environmental water treatment. On the other hand, biofouling is a ubiquitous phenomenon in the marine environment. Bacteria are the first organisms to foul surfaces and produce biofilms on man-made submerged materials. Interestingly, PZTN-coated PVC plastic-films effectively disallowed biofilms on their surface. This part of this research suggests that PZTN coated PVC-plastics are the best alternative for biofouling management.

Recent developments in architecturing the g-C3N4 based nanostructured photocatalysts: Synthesis, modifications and applications in water treatment

Water pollution is becoming an inevitable problem in today's world. Tons and tons of wastewater with hazardous pollutants are getting discharged into the clean water bodies every day. In this regard, photocatalytic environmental remediation using nanotechnology such as the use of organic, metal and non-metal based semiconductor photocatalysts for photodegradation of pollutants has gained enormous attention in the past few decades. This review is focused particularly on graphitic carbon nitride (g-C₃N₄) which is a cheap, metal-free, polymeric photoactive compound and it is used as a potential photocatalyst in wastewater treatment. Though, pristine g-C₃N₄ is a good photocatalyst, it has certain drawbacks such as poor visible light absorption capacity, quicker recombination of photoelectrons and holes, delayed mass and charge transfer, etc. As a result, the pristine g-C₃N₄ catalyst is modified into novel 0D, 1D, 2D and 3D morphologies such as nano-quantum dots, nanorods, nanotubes, nanowires, nanosheets, nanoflakes, nanospheres, nanoshells, etc. It was also tailored into novel composites along with various compounds through doping, metal deposition, heterojunction formation, etc., to enhance the photocatalytic property of pure g-C₃N₄. The modified catalysts showed promising photocatalytic performance such as degradation of majority of pollutants in the environment. It also showed excellent results in the removal or reduction of heavy metals. This review provides a detailed record of g-C₃N₄ and its diverse photocatalytic applications in the past years and it provides knowledge for the development of such similar novel compounds in the future.

Assessment of the Potential of Using Nanofiltration Polymeric and Ceramic Membranes to Treat Refinery Spent Caustic Effluents

Spent caustic effluents are very challenging due to their very hazardous nature in terms of toxicity as well as their extreme pH (approximately 12–14). Spent caustic has presented a challenge for wastewater treatment in refineries, due to its composition rich in mercaptans, sulfides and other aromatic compounds. To address such problems, membrane filtration was studied using real effluents from Sines Refinery, in Portugal. The present study attempts to assess the potential for spent caustic treatment with nanofiltration (NF) polymeric and ceramic membranes, assessing membrane life expectancy. For that, membrane aging studies in static mode were performed with the polymeric membrane before attempting NF treatment (dynamic studies). A ceramic membrane was also tested for the first time with this type of effluents, though only in dynamic mode. Although the polymeric membrane performance was very good and in accordance with previous studies, its lifespan was very reduced after 6 weeks of contact with spent caustic, compromising its use in an industrial unit. Contrarily to expectations, the ceramic membrane tested was not chemically more resistant than the polymeric one upon direct contact with spent caustic (loss of retention capacity in less than 1 h in contact with the spent caustic). The results obtained suggest that a pH of 13.9 is very aggressive, even for ceramic membranes.

Robust zirconia ceramic membrane with exceptional performance for purifying nano-emulsion oily wastewater

While membrane-based oil-water separation has been widely explored, using conventional membranes to treat oily wastewaters remains practically challenging especially when such wastewaters contain more stable nano-sized oil droplets and are of high oil content, and harsh chemical conditions. Herein, we report a novel protocol of efficiently separating both synthetic and real oil nano-emulsions via specially designed robust zirconia membranes. The best-performing zirconia membrane, fabricated at low sintering temperature, has relatively uniform sub-100 nm pores and is underwater superoleophobic. Such zirconia membranes possess not only outstanding separation performance under long-term operation but robust structural stability at harsh conditions. At different cross-flow velocities, a combined model of intermediate pore blocking and cake filtration dominated membrane fouling behavior. Specifically, at high pH value (especially > pH_(IEP)), membrane fouling was effectively mitigated due to a dominant role of electrostatic repulsion interaction at membrane-oil interface. Compared with conventional and commercial ceramic membranes, our zirconia membrane is the first reported in literature that can effectively reject nano-sized oil droplets (∼18 nm) with over 99% rejection. Moreover, the zirconia membrane has also been challenged with real degreasing wastewater with very high oil content (∼4284 mg L^-1) and pH (∼12.4) and delivered consistently high separation performance over many operation cycles.

Investigating the potential of ammonium retention by graphene oxide ceramic nanofiltration membranes for the treatment of semiconductor wastewater

Ceramic membranes with high chemical and fouling resistance can play a critical role in treating industrial wastewater. In the present study, we demonstrate the fabrication of graphene oxide (GO) assembled ceramic nanofiltration (NF) membranes that provide effective ammonium retention and excellent fouling resistance for treating semiconductor wastewater. The GO-ceramic NF membranes were prepared via a layer-by-layer (LbL) assembly of GO and polyethyleneimine (PEI) on a ceramic ultrafiltration (UF) substrate. The successful fabrication of the GO-ceramic NF membranes was verified through surface characterization and pore size evaluation. We also investigated the performance of GO-ceramic NF membranes assembled with different numbers of bilayers for the rejection of ammonium ions. GO-ceramic NF membranes with three GO-PEI bilayers exhibited 8.4- and 3.2-times higher ammonium removal with simulated and real semiconductor wastewater, respectively, compared to the pristine ceramic UF substrate. We also assessed flux recovery after filtration using real semiconductor wastewater samples to validate the lower fouling potential of the GO-ceramic NF membranes. Results indicate that flux recovery increases from 39.1 % in the pristine UF substrate to 71.0 % and 90.8 % for the three- and ten-bilayers GO-ceramic NF membranes, respectively. The low-fouling GO-ceramic NF membranes developed in this study are effective and promising options for the removal of ammonium ions from semiconductor wastewater.

Degradation of antibiotics, organic matters and ammonia during secondary wastewater treatment using boron-doped diamond electro-oxidation combined with ceramic ultrafiltration

In this study, a BDD electrolytic oxidation-ceramic membrane ultrafiltration (EO-CM) system for the removals of antibiotics, organic matters and ammonia in wastewater was evaluated. Sulfamethazine (SMZ) was degraded following a pseudo first-order kinetics. The removal rate of SMZ improved with the increase of electro-oxidation time (0-60 min) and current density (5-30 mA/cm²). During the BDD electro-oxidation process, H₂O₂ and hydroxyl radicals (•OH) were generated which were detected by N, N-diethyl-p-phenylenediamine (DPD) method and electron paramagnetic resonance spectroscopy (EPR), respectively. Chemical oxygen demand (COD) was able to be removed by EO and CM processes, in which proteins and humic acids were regarded as the main removed components measured using excitation-emission matrix (EEM) technique. Moreover, BDD electro-oxidation pretreatment could make the CM process maintain a high water flux and significantly control the membrane fouling and relieve transmembrane pollution. In addition, the removal of ammonia was enhanced with the increase of chloride ions (Cl^-) in wastewater during EO process due to the generation of active chlorine (i.e., ClO^-, HClO, or Cl₂) from the oxidation of Cl^-. Chloramine and nitrogen were produced in the oxidation of ammonia by active chlorine. Overall, the results of this study suggest that BDD EO-CM system is a promising process for removing antibiotics, organic matters and ammonia.

Enhanced water permeability and fouling resistance properties of ultrafiltration membranes incorporated with hydroxyapatite decorated orange-peel-derived activated carbon nanocomposites

Hydroxyapatite-decorated activated carbon (HAp/AC) nanocomposite was synthesized and utilized as a nanofiller to fabricate a novel type of polyethersulfone (PES) nanocomposite ultrafiltration (UF) membranes. Activated carbon (AC) derived from orange peel was synthesized by low-temperature pyrolysis at 400 °C. A hydroxyapatite/AC (HAp/AC) nanocomposite was developed by a simple one-pot hydrothermal synthesis method. The UF membrane was fabricated by intercalating HAp/AC fillers into PES casting solution by the non-solvent induced phase separation (NIPS) process. The prepared membranes exhibited a lower water contact angle than the pristine PES membrane. The hybrid membrane with 4 wt% HAp/AC nanocomposite displayed 4.6 times higher pure water flux (~660 L/m² h) than that of the pristine membrane (143 L/m² h). In static adsorption experiments, it was found that the amount of humic acid (HA) and bovine serum albumin (BSA) adsorbed by the HAp/AC-PES hybrid membrane was much lower than that of the original membrane due to the electrostatic repulsive forces between them and the surface of the membrane. Irreversible fouling was reduced from 33 to 6 % for HA and from 46 to 8 % for BSA after HAp/AC was incorporated into the PES matrix. After 7 cycles of water-BSA-water, the HAp/AC-PES hybrid membrane maintained a high pure water flux of 540 L/m² h with an excellent flux recovery ratio (FRR), demonstrating the long-term stability of the membranes. The developed UF membranes outperformed the original PES membranes in terms of permeability, selectivity, and antifouling.

Review of New Approaches for Fouling Mitigation in Membrane Separation Processes in Water Treatment Applications

This review investigates antifouling agents used in the process of membrane separation (MS), in reverse osmosis (RO), ultrafiltration (UF), nanofiltration (NF), microfiltration (MF), membrane distillation (MD), and membrane bioreactors (MBR), and clarifies the fouling mechanism. Membrane fouling is an incomplete substance formed on the membrane surface, which will quickly reduce the permeation flux and damage the membrane. Foulant is colloidal matter: organic matter (humic acid, protein, carbohydrate, nano/microplastics), inorganic matter (clay such as potassium montmorillonite, silica salt, metal oxide, etc.), and biological matter (viruses, bacteria and microorganisms adhering to the surface of the membrane in the case of nutrients) The stability and performance of the tested nanometric membranes, as well as the mitigation of pollution assisted by electricity and the cleaning and repair of membranes, are reported. Physical, chemical, physico-chemical, and biological methods for cleaning membranes. Biologically induced biofilm dispersion effectively controls fouling. Dynamic changes in membrane foulants during long-term operation are critical to the development and implementation of fouling control methods. Membrane fouling control strategies show that improving membrane performance is not only the end goal, but new ideas and new technologies for membrane cleaning and repair need to be explored and developed in order to develop future applications.

Recent Progress and Prospects in Catalytic Water Treatment

Presently, conventional technologies in water treatment are not efficient enough to completely mineralize refractory water contaminants. In this context, the implementation of catalytic processes could be an alternative. Despite the advantages provided in terms of kinetics of transformation, selectivity, and energy saving, numerous attempts have not yet led to implementation at an industrial scale. This review examines investigations at different scales for which controversies and limitations must be solved to bridge the gap between fundamentals and practical developments. Particular attention has been paid to the development of solar-driven catalytic technologies and some other emerging processes, such as microwave assisted catalysis, plasma-catalytic processes, or biocatalytic remediation, taking into account their specific advantages and the drawbacks. Challenges for which a better understanding related to the complexity of the systems and the coexistence of various solid-liquid-gas interfaces have been identified.

Nanofiltration for drinking water treatment: a review

In recent decades, nanofiltration (NF) is considered as a promising separation technique to produce drinking water from different types of water source. In this paper, we comprehensively reviewed the progress of NF-based drinking water treatment, through summarizing the development of materials/fabrication and applications of NF membranes in various scenarios including surface water treatment, groundwater treatment, water reuse, brackish water treatment, and point of use applications. We not only summarized the removal of target major pollutants (e.g., hardness, pathogen, and natural organic matter), but also paid attention to the removal of micropollutants of major concern (e.g., disinfection byproducts, per- and polyfluoroalkyl substances, and arsenic). We highlighted that, for different applications, fit-for-purpose design is needed to improve the separation capability for target compounds of NF membranes in addition to their removal of salts. Outlook and perspectives on membrane fouling control, chlorine resistance, integrity, and selectivity are also discussed to provide potential insights for future development of high-efficiency NF membranes for stable and reliable drinking water treatment.

State-of-the-Art Ceramic Membranes for Oily Wastewater Treatment: Modification and Application

Membrane filtration is considered to be one of the most promising methods for oily wastewater treatment. Because of their hydrophilic surface, ceramic membranes show less fouling compared with their polymeric counterparts. Membrane fouling, however, is an inevitable phenomenon in the filtration process, leading to higher energy consumption and a shorter lifetime of the membrane. It is therefore important to improve the fouling resistance of the ceramic membranes in oily wastewater treatment. In this review, we first focus on the various methods used for ceramic membrane modification, aiming for application in oily wastewater. Then, the performance of the modified ceramic membranes is discussed and compared. We found that, besides the traditional sol-gel and dip-coating methods, atomic layer deposition is promising for ceramic membrane modification in terms of the control of layer thickness, and pore size tuning. Enhanced surface hydrophilicity and surface charge are two of the most used strategies to improve the performance of ceramic membranes for oily wastewater treatment. Nano-sized metal oxides such as TiO2, ZrO2 and Fe2O3 and graphene oxide are considered to be the potential candidates for ceramic membrane modification for flux enhancement and fouling alleviation. The passive antifouling ceramic membranes, e.g., photocatalytic and electrified ceramic membranes, have shown some potential in fouling control, oil rejection and flux enhancement, but have their limitations.

Integration of coagulation and ozonation with flat-sheet ceramic membrane filtration for shale gas hydraulic fracturing wastewater treatment: A laboratory study

The performance of the integrated process of coagulation and ozonation with ceramic membrane filtration was evaluated for the treatment of shale gas hydraulic fracturing flowback wastewater (HFFW). The removal efficiencies of carbon oxygen demand (COD_Cr ), dissolved organic carbon (DOC), petroleum oils, and turbidity in effluent by the combined process were 87.1%, 72.2%, 94.3%, and 99.6%, respectively. Compared with sole membrane filtration, the transmembrane pressure (TMP) of ceramic membrane filtration was reduced by >99% with the integrated process. The coagulation and ozonation can effectively remove the organics with high molecular weights in the cake layer of ceramic membrane. To the best of our knowledge, this work proposed the combined process of coagulation, ozonation, and flat-sheet ceramic membrane filtration for the treatment of HFFW for the first time. The water quality of the effluent met the discharge standard (Comprehensive Wastewater Discharge Standard GB8978-1996). The findings can provide an important technical foundation for the innovation of integrated equipment for HFFW treatment. PRACTITIONER POINTS: An integrated process combining coagulation and ozonation with flat-sheet ceramic membrane ultrafiltration for the treatment of shale gas wastewater. The water quality of this integrated process met the discharge standard. Coagulation and ozonation effectively alleviated the membrane fouling related to organics with high molecular weights. A new avenue for on-site treatment of shale gas wastewater and an alternative of the current centralized wastewater management.

Comparison between novel vibrating ceramic MBR and conventional air-sparging MBR for domestic wastewater treatment: Performance, fouling control and energy consumption

Two crucial themes emerge from the growing application of MBRs treating domestic wastewater so far: fouling control and energy demand. The significance of in-situ shear-enhanced methods for fouling control in MBRs has been widely acknowledged with air sparging over decades. However, it is still a challenge to develop energy-efficient ways to replace energy-intensive air sparging for effective fouling control during long-term real domestic wastewater treatment. A novel vibrating flat-sheet ceramic MBR (VMBR) was established for investigating the effects of different shear rates on treatment performance, fouling control and specific energy demand compared with air-sparging MBR (ASMBR). Three levels of shear rates with vibration speed of 120, 80, and 40 RPM in the VMBR, versus specific aeration rate of 1.5, 1.0 and 0.5 LPM in the ASMBR were examined as high-, middle- and low-shear phases. Results showed that the VMBR removed over 78.35% TOC, 89.89% COD and 99.9% NH₄-N over three phases, and retarded initial increases in transmembrane pressure to control membrane fouling effectively with average fouling rate around 2.31 kPa/d, 3.59 kPa/d and 10.15 kPa/d, almost 70% lower than the ASMBR in Phase 1, 2 and 3, respectively. Particle size distribution of mixed liquor revealed that colloids and biopolymer clusters were significantly reduced in the VMBR showing less propensity for foulant formation. DOM characteristics further indicated that lower production of polysaccharides and protein (by approximately half in Phases 1 and 2) of SMP and EPS in the VMBR generated lower biopolymer content, promoting better fouling mitigation and enhanced dewaterability compared to the ASMBR. Moreover, the VMBR showed superior energy efficiency for fouling control and could save 51.7% to 78.5% energy of the ASMBR under similar-shear condition. The combination of excellent treatment performance, fouling control and energy efficiency from the VMBR makes this an attractive strategy for future improvement of MBR designs in full-scale application with the potential to replace conventional ASMBR.

Ceramic membrane overview and applications in textile industry: a review

The importance of water recovery and reuse is increasing day by day. Therefore, the use of advanced technologies is applied for the treatment and recovery of textile wastewater. The fact that ceramic membranes are resistant to the challenging characteristics of textile wastewater makes the use of ceramic membranes useful. Within the scope of this review, general information about the textile industry and treatment techniques are mentioned, as well as the properties of ceramic membranes and textile wastewater treatment. In the literature review made in this study, recent studies on the production of ceramic membranes and laboratory applications have been compiled. However, it has been observed that although the real-scale studies are relatively higher in industries such as the food and petrochemical industry, it is rather limited in the textile industry.

Combined Nanofiltration and Thermocatalysis for the Simultaneous Degradation of Micropollutants, Fouling Mitigation and Water Purification

Due to progressive limitation of access to clean drinkable water, it is nowadays a priority to find an effective method of water purification from those emerging organic contaminants, which might have potentially harmful and irreversible effects on living organisms and environment. This manuscript reports the development of a new strategy for water purification, which combines a novel and recently developed Al2O3-doped silica nanofiltration membrane with a thermocatalytic perovskite, namely cerium-doped strontium ferrate (CSF). The thermocatalytic activity of CSF offers the opportunity to degrade organic pollutants with no light and without input of chemical oxidants, providing simplicity of operation. Moreover, our studies on real samples of secondary effluent from wastewater treatment showed that the thermocatalyst has the ability to degrade also part of the non-toxic organic matter, which allows for reducing the chemical oxygen demand of the retentate and mitigating membrane fouling during filtration. Therefore, the new technology is effective in the production of clean feed and permeate and has a potential to be used in degradation of micropollutants in water treatment.

Emerging graphitic carbon nitride-based membranes for water purification

Membrane separation is a promising technology that can effectively remove various existing contaminants from water with low energy consumption and small carbon footprint. The critical issue of membrane technology development is to obtain a low-cost, stable, tunable and multifunctional material for membrane fabrication. Graphitic carbon nitride (g-C₃N₄) has emerged as a promising membrane material, owing to the unique structure characteristics and outstanding catalytic activity. This review paper outlined the advanced material strategies used to regulate the molecule structure of g-C₃N₄ for membrane separation. The presentative progresses on the applications of g-C₃N₄-based membranes for water purification have been elaborated. Essentially, we highlighted the innovation integration of physical separation, catalysis and energy conversion during water purification, which was of great importance for the sustainability of water treatment techniques. Finally, the continuing challenges of g-C₃N₄-based membranes and the possible breakthrough directions in the future research was prospected.

Comprehensive review of water management and wastewater treatment in food processing industries in the framework of water-food-environment nexus

Food processing is among the greatest water-consuming industries with a significant role in the implementation of sustainable development goals. Water-consuming industries such as food processing have become a threat to limited freshwater resources, and numerous attempts are being carried out in order to develop and apply novel approaches for water management in these industries. Studies have shown the positive impact of the new methods of process integration (e.g., water pinch, mathematical optimization, etc.) in maximizing water reuse and recycle. Applying these methods in food processing industries not only significantly supported water consumption minimization but also contributed to environmental protection by reducing wastewater generation. The methods can also increase the productivity of these industries and direct them to sustainable production. This interconnection led to a new subcategory in nexus studies known as water-food-environment nexus. The nexus assures sustainable food production with minimum freshwater consumption and minimizes the environmental destructions caused by untreated wastewater discharge. The aim of this study was to provide a thorough review of water-food-environment nexus application in food processing industries and explore the nexus from different aspects. The current study explored the process of food industries in different sectors regarding water consumption and wastewater generation, both qualitatively and quantitatively. The most recent wastewater treatment methods carried out in different food processing sectors were also reviewed. This review provided a comprehensive literature for choosing the optimum scenario of water and wastewater management in food processing industries.

Sintering Behavior, Thermal Expansion, and Environmental Impacts Accompanying Materials of the Al2O3/ZrO2 System Fabricated via Slip Casting

This work focuses on research on obtaining and characterizing Al₂O₃/ZrO₂ materials formed via slip casting method. The main emphasis in the research was placed on environmental aspects and those related to the practical use of ceramic materials. The goal was to analyze the environmental loads associated with the manufacturing of Al₂O₃/ZrO₂ composites, as well as to determine the coefficient of thermal expansion of the obtained materials, classified as technical ceramics. This parameter is crucial in terms of their practical applications in high-temperature working conditions, e.g., as parts of industrial machines. The study reports on the four series of Al₂O₃/ZrO₂ materials differing in the volume content of ZrO₂. The sintering process was preceded by thermogravimetric measurements. The fabricated and sintered materials were characterized by dilatometric study, scanning electron microscopy, X-ray diffraction, and stereological analysis. Further, life cycle assessment was supplied. Based on dilatometric tests, it was observed that Al₂O₃/ZrO₂ composites show a higher coefficient of thermal expansion than that resulting from the content of individual phases. The results of the life cycle analysis showed that the environmental loads (carbon footprint) resulting from the acquisition and processing of raw materials necessary for the production of sinters from Al₂O₃ and ZrO₂ are comparable to those associated with the production of plastic products such as polypropylene or polyvinyl chloride.

Thin-film nanocomposite NF membrane with GO on macroporous hollow fiber ceramic substrate for efficient heavy metals removal

The ceramic membrane has been widely used in the wastewater treatment based on the chemical resistance and superior separation performance. A robust and defect-free thin-film nanocomposite (TFN) nanofiltration (NF) membrane on the macroporous hollow fiber ceramic (HFC) substrate was novelly developed for heavy metals removal. Before interfacial polymerization (IP), the aqueous solution of graphene oxide (GO) grafted with ethylenediamine (EDA) was deposited on the HFC substrate by vacuum filtration. Then, a thin polyamide (PA) film was fabricated by EDA and 1,3,5-trimesoyl chloride (TMC), followed by heat treatment. The effects of GO content and EDA concentration on the performance of the NF membrane have been systematically investigated. The results showed that when the GO content was 0.015 mg·mL^-1 and the EDA concentration was 0.75 wt.%, the as-prepared eGO₃/PA-HFC membrane had a rejection rate of 94.12% for MgCl₂ and a pure water flux of 18.03 L·m^-2·h^-1. Additionally, the removal ability of eGO₃/PA-HFC membranes for heavy metal ions was satisfactory (93.33%, 92.73%, 90.45% and 88.35% for Zn²⁺, Cu²⁺, Ni²⁺ and Pb²⁺, respectively). The study explored further that it was efficient and stable for heavy metal ions removal during 30 h in the simulated tap water and mining wastewater, which indicated that the eGO/PA-HFC membrane has great application potential in wastewater treatment.

Separation, anti-fouling, and chlorine resistance of the polyamide reverse osmosis membrane: From mechanisms to mitigation strategies

Membrane technology has been widely used in the wastewater treatment and seawater desalination. In recent years, the reverse osmosis (RO) membrane represented by polyamide (PA) has made great progress because of its excellent properties. However, the conventional PA RO membranes still have some scientific problems, such as membrane fouling, easy degradation after chlorination, and unclear mechanisms of salt retention and water flux, which seriously impede the widespread use of RO membrane technology. This paper reviews the progress in the research and development of the RO membrane, with key focus on the mechanisms and strategies of the contemporary separation, anti-fouling and chlorine resistance of the PA RO membrane. This review seeks to provide state-of-the-art insights into the mitigation strategies and basic mechanisms for some of the key challenges. Under the guidance of the fundamental understanding of each mechanism, operation and modification strategies are discussed, and reasonable analysis is carried out, which can address some key technical challenges. The last section of the review focuses on the technical issues, challenges, and future perspective of these mechanisms and strategies. Advances in synergistic mechanisms and strategies of the PA RO membranes have been rarely reviewed; thus, this review can serve as a guide for new entrants to the field of membrane water treatment and established researchers.

Fouling and Chemical Cleaning of Microfiltration Membranes: A Mini-Review

Membrane fouling is one of the main drawbacks encountered during the practical application of membrane separation processes. Cleaning of a membrane is important to reduce fouling and improve membrane performance. Accordingly, an effective cleaning method is currently of crucial importance for membrane separation processes in water treatment. To clean the fouling and improve the overall efficiency of membranes, deep research on the cleaning procedures is needed. So far, physical, chemical, or combination techniques have been used for membrane cleaning. In the current work, we critically reviewed the fouling mechanisms affecting factors of fouling such as the size of particle or solute; membrane microstructure; the interactions between membrane, solute, and solvent; and porosity of the membrane and also examined cleaning methods of microfiltration (MF) membranes such as physical cleaning and chemical cleaning. Herein, we mainly focused on the chemical cleaning process. Factors affecting the chemical cleaning performance, including cleaning time, the concentration of chemical cleaning, and temperature of the cleaning process, were discussed in detail. This review is carried out to enable a better understanding of the membrane cleaning process for an effective membrane separation process.

Nanoparticles functionalized ceramic membranes: fabrication, surface modification, and performance

Membrane technologies are used intensively for desalination and wastewater treatment. Water filtration using ceramic membranes exhibited high performance compared with polymeric membranes due to various properties such as high resistance to fouling, permeability, rejection rate, and chemical stability. Recently, the performance of nanocomposite ceramic membranes was improved due to the development in nanotechnology. This article focusses on the development of porous ceramic membranes and nanomaterial functionalized ceramic membranes for water filtration applications. At the beginning, various fabrication methods of ceramic membranes were described, and the effect of surface modification techniques on the membrane intrinsic properties was reviewed. Then, the performance of nanoparticles functionalized ceramic membranes was evaluated in terms of physicochemical properties, rejection rate, and water permeability. This work can help new entrants and established researchers to become familiar with the current challenges and developments of nanoparticle-incorporated ceramic membranes for water filtration applications.