Hierarchically Structured Zeolites: From Design to Application

Construction of a One-Dimensional Al-Rich ZSM-48 Zeolite with a Hollow Structure

Diffusion limitation and acid deficiency are two main challenges that the ZSM-48 zeolite faces in practical application. To date, there have been few effective strategies to solve both problems, simultaneously. Also, it is also a challenge to construct a hollow structure in a one-dimensional (1D) zeolite. Herein, an Al-rich ZSM-48 zeolite with a hollow structure is constructed through an alumination-recrystallization strategy, thereby solving the problems related to diffusion and acidity simultaneously. The hollowness and enrichment of aluminum can be controlled by judiciously matching the desilication and recrystallization. The silica to alumina ratio (SAR) of the ZSM-48 zeolite can be tuned from 130 to 45, which breaks the SAR limitation of conventional synthesis. On the basis of the different characterization results, the whole crystallization can be divided into two stages: rapid desilication-alumination and time-consuming recrystallization. In the selective desilication-recrystallization process, the preferential special distribution of the organic template leads to the formation of a hollow structure and the healing of mesopores at the outer shell, as evidenced by structured illumination microscopy images. Due to the enhancement in diffusion ability and acid density, the obtained hollow Al-rich ZSM-48 zeolite exhibits excellent catalytic stability and high p-xylene yield (∼26%) in the m-xylene isomerization reaction (WHSV = 18 h^-1), indicating its strong industrial application potential.

Step-By-Step Modeling and Demetallation Experimental Study on the Porous Structure in Zeolites

The organization of microporous space in zeolites is discussed. A new step-by-step model is proposed that explains the principles of organizing the hierarchy of microporous space at the stage of assembling zeolites from elements of minimal size: a primary building unit, secondary building units, tertiary building units or building polyhedra, a sodalite cage, and a supercage. To illustrate the stepwise hierarchical porous structure of nanomaterials, the following zeolites with small and large micropores have been selected as the model objects: sodalite (SOD, the maximum diameter of a sphere that can enter the pores is 0.3 nm) and zeolites of type A (LTA, the maximum diameter of a sphere that can enter the pores is 0.41 nm), type X, Y (FAU, the maximum diameter of a sphere that can enter the pores is 0.75 nm), and type BETA (the maximum diameter of a sphere that can enter the pores is 0.67 nm). Two-dimensional and three-dimensional modeling in 3Ds Max software was used. We believe that such an approach will be useful for developing ways to create complex zeolite compositions for specific applications, such as catalysis, where the geometry of the pores determines the size of the molecules entering the voids and computer modeling can play an important predictive role. This work takes a look at specific aspects of using the heat desorption method to study mesoporous materials with a BETA zeolite as an example and presents the results of experimental research into the characteristics of the porous structure of hierarchically structured zeolite materials (specific surface area 180-380 m²/g, external surface area 120-200 m²/g, micropore volume 0.001-0.1 mL/g).

Zeolites: A series of promising biomaterials in bone tissue engineering

As an important worldwide medical issue, bone defect exhibits a variety of physical and psychological consequences on sufferers. Some features of clinical treatments including bone grafting and limb shortening are not satisfactory. Recently, bone tissue engineering has been considered as the most effective approach to dealing with the issue of bone deformities. Meanwhile, a variety of biomaterials have been rationally designed and created for the bone regeneration and tissue repairing. Among all these admirable biomaterials for bone remodeling, zeolite-based materials can serve as efficient scaffold candidates with excellent osteo-inductivity. In addition, the porous nature and high biocompatibility of zeolites endow them with the ability as ideal substrates for cell adhesion and proliferation. More importantly, zeolites are investigated as potential coating materials for implants because they have been proven to increase osteo-conductivity and aid in local elastic modeling. Last but not least, zeolites can also be used to treat bone disorders and act as dietary supplements during the practical applications. Accordingly, numerous benefits of zeolite prompt us to summarize their recent biomedical progress including but not limited to the distinguishing characteristics, broad classifications, as well as promising usages in bone tissue engineering.

Collagen Fiber-Based Advanced Separation Materials: Recent Developments and Future Perspectives

Separation plays a critical role in a broad range of industrial applications. Developing advanced separation materials is of great significance for the future development of separation technology. Collagen fibers (CFs), the typical structural proteins, exhibit unique structural hierarchy, amphiphilic wettability, and versatile chemical reactivity. These distinctive properties provide infinite possibilities for the rational design of advanced separation materials. During the past 2 decades, many progressive achievements in the development of CFs-derived advanced separation materials have been witnessed already. Herein, the CFs-based separation materials are focused on and the recent progresses in this topic are reviewed. CFs widely existing in animal skins display unique hierarchically fibrous structure, amphiphilicity-enabled surface wetting behaviors, multi-functionality guaranteed covalent/non-covalent reaction versatility. These outstanding merits of CFs bring great opportunities for realizing rational design of a variety of advanced separation materials that were capable of achieving high-performance separations to diverse specific targets, including oily pollutants, natural products, metal ions, anionic contaminants and proteins, etc. Besides, the important issues for the further development of CFs-based advanced separation materials are also discussed.

Boosting molecular diffusion following the generalized Murray's Law by constructing hierarchical zeolites for maximized catalytic activity

Diffusion is an extremely critical step in zeolite catalysis that determines the catalytic performance, in particular for the conversion of bulky molecules. Introducing interconnected mesopores and macropores into a single microporous zeolite with the rationalized pore size at each level is an effective strategy to suppress the diffusion limitations, but remains highly challenging due to the lack of rational design principles. Herein, we demonstrate the first example of boosting molecular diffusion by constructing hierarchical Murray zeolites with a highly ordered and fully interconnected macro-meso-microporous structure on the basis of the generalized Murray's Law. Such a hierarchical Murray zeolite with a refined quantitative relationship between the pore size at each length scale exhibited 9 and 5 times higher effective diffusion rates, leading to 2.5 and 1.5 times higher catalytic performance in the bulky 1,3,5-triisopropylbenzene cracking reaction than those of microporous ZSM-5 and ZSM-5 nanocrystals, respectively. The concept of hierarchical Murray zeolites with optimized structural features and their design principles could be applied to other catalytic reactions for maximized performance.

Mechanistic Principles for Engineering Hierarchical Porous Metal-Organic Frameworks

Metal-organic frameworks (MOFs) have generated tremendous research interest in the past two decades, due to their high surface areas, tailorable active sites, and tunable structures. Hierarchical porous MOFs (HP-MOFs) with two or more pore systems are particularly attractive, benefiting from improved active site accessibility and enhanced mass diffusivity in applications involving bulk molecules. This review outlines the mechanistic principles used for the rational design of HP-MOFs, current techniques used to measure their hierarchical porosities, as well as their emerging applications. We then critically summarize the current challenges in this field and provide a contemporary perspective on the technological innovations that would address current synthetic challenges in the field of HP-MOFs. The aim of this review is to provide an in-depth understanding of the formation mechanisms, materials chemistry, and structural and chemical properties of HP-MOFs while exploring ways to enhance the performance of current MOF materials in a range of fields.

Adsorption of Heavy Metals in Contaminated Water Using Zeolite Derived from Agro-Wastes and Clays: A Review

Due to climate change and anthropogenic activities such as agriculture, mining, and urbanization, water contamination has become a very real modern problem. Modern solutions such as activated carbon, reverse osmosis, and ultrafiltration, among others, have been employed in the decontamination of water. These methods are, however, expensive to set up and maintain and therefore have proved a challenge to implement in developing countries. Zeolite materials exhibit excellent structural properties, such as high ion exchange capacity, porosity, and relative surface area, which make them attractive to water decontamination processes. However, conventional zeolites are expensive, and recent research has focused on utilizing low-cost materials such as agro-wastes and clays as raw materials for the synthesis of zeolites. This review aims to discuss the role of low-cost zeolites in their removal of heavy metals and the feasibility of agro-wastes and natural clays in the synthesis of zeolites. Recent research studies based on the synthesis of zeolites from clays and agro-wastes and their application in heavy metal removal have been reviewed and discussed. Agro-wastes such as rice husk ash and sugarcane bagasse ash and layered silicate clays such as kaolinite and smectites are particularly of interest to zeolite synthesis due to their high silica to alumina ratio. Zeolites synthesized through various methods such as hydrothermal, molten salt, and microwave irradiation synthesis have been discussed with their effect on the adsorption of various heavy metals.

Hierarchical Design in Nanoporous Metals

Hierarchically porous metals possess intriguing high accessibility of matter molecules and unique continuous metallic frameworks, as well as a high level of exposed active atoms. High rates of diffusion and fast energy transfer have been important and challenging goals of hierarchical design and porosity control with nanostructured metals. This review aims to summarize recent important progress toward the development of hierarchically porous metals, with special emphasis on synthetic strategies, hierarchical design in structure-function and corresponding applications. The current challenges and future prospects in this field are also discussed.

Tandem Reactions over Zeolite-Based Catalysts in Syngas Conversion

Syngas conversion can play a vital role in providing energy and chemical supplies while meeting environmental requirements as the world gradually shifts toward a net-zero. While prospects of this process cannot be doubted, there is a lingering challenge in distinct product selectivity over the bulk transitional metal catalysts. To advance research in this respect, composite catalysts comprising traditional metal catalysts and zeolites have been deployed to distinct product selectivity while suppressing side reactions. Zeolites are common but highly efficient materials used in the chemical industry for hydroprocessing. Combining the advantages of zeolites and some transition metal catalysts has promoted the catalytic production of various hydrocarbons (e.g., light olefins, aromatics, and liquid fuels) and oxygenates (e.g., methanol, dimethyl ether, formic acid, and higher alcohols) from syngas. In this outlook, a thorough revelation on recent progress in syngas conversion to various products over metal-zeolite composite catalysts is validated. The strategies adopted to couple the metal species and zeolite material into a composite as well as the consequential morphologies for specific product selectivity are highlighted. The key zeolite descriptors that influence catalytic performance, such as framework topologies, proximity and confinement effects, acidities and cations, pore systems, and particle sizes are discussed to provide a deep understanding of the significance of zeolites in syngas conversion. Finally, an outlook regarding challenges and opportunities for syngas conversion using zeolite-based catalysts to meet emerging energy and environmental demands is also presented.

Guest-induced amorphous-to-crystalline transformation enables sorting of haloalkane isomers with near-perfect selectivity

The separation of haloalkane isomers with distillation-free strategies is one of the most challenging research topics in fundamental research and also gave high guiding values to practical industrial applications. Here, this contribution provides a previously unidentified solid supramolecular adsorption material based on a leggero pillararene derivative BrP[5]L, which can separate 1-/2-bromoalkane isomers with near-ideal selectivity. Activated solids of BrP[5]L with interesting amorphous and nonporous features could adsorb 1-bromopropane and 1-bromobutane from the corresponding equal volume mixtures of 1-/2-positional isomers with purities of 98.1 and 99.0%, respectively. Single-crystal structures incorporating theoretical calculation reveal that the high selectivity originates from the higher thermostability of 1-bromoalkane-loaded structures compared to its corresponding isomer-loaded structures, which could be further attributed to the perfect size/shape match between BrP[5]L and 1-bromoalkanes. Moreover, control experiments using its counterpart macrocycle of traditional pillararene demonstrate that BrP[5]L has better adsorptive selectivity, benefiting from the intrinsic free-rotation phenylene subunit on its backbone.

Construction of Single-Crystalline Hierarchical ZSM-5 with Open Nanoarchitectures via Anisotropic-Kinetics Transformation for the Methanol-to-Hydrocarbons Reaction

We report an anisotropic-kinetics transformation strategy to prepare single-crystalline aluminosilicate MFI zeolites (ZSM-5) with highly open nanoarchitectures and hierarchical porosities. The methodology relies on the cooperative effect of in situ etching and recrystallization on the evolution of pure-silica MFI zeolite (silicalite-1) nanotemplates under hydrothermal conditions. The strategy enables a controllable preparation of ZSM-5 nanostructures with diverse open geometries by tuning the relative rate difference between etching and recrystallization processes. Meanwhile, it can also be extended to synthesize other heteroatom-substituted MFI zeolite nanocages. Compared with conventional ZSM-5 microcrystals, nanocrystals, and nanoboxes, the ZSM-5 nanocages with single-crystalline nature, highly open nanoarchitectures, and hierarchical porosities exhibit remarkably enhanced catalytic lifetime and low coking rate in the methanol-to-hydrocarbons (MTH) reaction.

Highly Hydrophilic Ti−Beta Zeolite with Ti−Rich Exterior as Efficient Catalyst for Cyclohexene Epoxidation

Nanocrystalline Ti−Beta zeolite with high hydrophilicity and a Ti−rich exterior was successfully prepared via a dissolution–recrystallization method. With the post−treatment of tetraethylammonium hydroxide (TEAOH) solution at elevated temperature, the Si and Ti species within the Ti−Beta matrix were partially dissolved and recrystallized on the outer surface of crystals, resulting in the Ti−rich exterior and higher hydrophilicity, which improved the accessibility of the active Ti sites and the enrichment of H2O2. Simultaneously, some of the closed Ti(OSi)4 species were transformed to more active open Ti(OSi)3OH or Ti(OSi)2(H2O)2(OH)2 species. The modified Ti−Beta zeolite exhibited greatly enhanced catalytic performance in the epoxidation of cyclohexene in comparison to the parent Ti−Beta.

Minute-Scale Synthesis of Nano Silicalite-1 Zeolites

Synthesis of zeolites in more efficient and greener methods is of great significance in both industrial and academic fields. However, the relative long time for zeolite crystallization and much consumption of water solvent make the target challengeable. Herein, a route for ultrafast synthesis of nano Silicalite-1 zeolites in 10 min with much less water consumption has been developed. Comprehensive characterizations, i.e., X-ray powder diffraction, N₂ sorption, scanning electron microscope, and NMR, confirm the high quality of such obtained Silicalite-1 zeolites. In the catalytic deoxygenation of O₂-containing ethylene (mixture of O₂ and ethylene), these reported Silicalite-1 zeolite samples show the comparable performance with the conventional Silicalite-1 zeolites synthesized under hydrothermal conditions. This research therefore provides a new trial toward the ultrafast synthesis of zeolite materials in an environment-friendly route.

Sn-Beta Catalyzed Transformations of Sugars—Advances in Catalyst and Applications

Beta zeolite modified with Sn in the framework (Sn-Beta) was synthesized and introduced as a heterogeneous catalyst for Baeyer–Villiger oxidations about twenty years ago. Since then, both syntheses strategies, characterization and understanding as well as applications with the material have developed significantly. Remarkably, Sn-Beta zeolite has been discovered to exhibit unprecedented high catalytic efficiency for the transformation of glucose to fructose (i.e., aldoses to ketoses) and lactic acid derivatives in both aqueous and alcoholic media, which has inspired an extensive interest to develop more facile and scalable syntheses routes and applications for sugars transformations. This review survey the progress made on both syntheses approaches of Sn-Beta and applications of the material within catalyzed transformations of sugar, including bottom-up and top-down syntheses and catalyzed isomerization, dehydration, and fragmentation of sugars.

Binary Solvent Regulated Architecture of Ultra-Microporous Hydrogen-Bonded Organic Frameworks with Tunable Polarization for Highly-Selective Gas Separation

A binary solvent synthetic strategy is proposed for the construction of C₂ -symmetric molecule-based hydrogen-bonded organic frameworks (HOFs) with permanent ultra-micropores and surface polarization derived from tunable coplanar open oxygen atoms. The activated HOFs BTBA-1 a and PTBA-1 a show highly selective separation of CO₂ /N₂ with a record high ideal adsorbed solution theory (IAST) selectivity >2000 under ambient temperature and pressure.

Catalytic confinement effects in nanochannels: from biological synthesis to chemical engineering

Catalytic reactions within nanochannels are of significant importance in disclosing the mechanisms of catalytic confinement effects and developing novel reaction systems for scientific and industrial demands. Interestingly, catalytic confinement effects exist in both biological and artificial nanochannels, which enhance the reaction performance of various chemical reactions. In this minireview, we investigate the recent advances on catalytic confinement effects in terms of the reactants, reaction processes, catalysts, and products in nanochannels. A systematic discussion of catalytic confinement effects associated with biological synthesis in bio-nanochannels and catalytic reactions in artificial nanochannels in chemical engineering is presented. Furthermore, we summarize the properties of reactions both in nature and chemical engineering and provide a brief overlook of this research field.

Fluoride-free synthesis of beta zeolite with enrichment of polymorph B from a solvent-free route

Beta zeolite with enrichment of polymorph B is successfully synthesized in the absence of fluorine species under solvent-free conditions. The phase composition of polymorph B in the sample is about 70%.

Designing Sites in Heterogeneous Catalysis: Are We Reaching Selectivities Competitive With Those of Homogeneous Catalysts?

A critical review of different prominent nanotechnologies adapted to catalysis is provided, with focus on how they contribute to the improvement of selectivity in heterogeneous catalysis. Ways to modify catalytic sites range from the use of the reversible or irreversible adsorption of molecular modifiers to the immobilization or tethering of homogeneous catalysts and the development of well-defined catalytic sites on solid surfaces. The latter covers methods for the dispersion of single-atom sites within solid supports as well as the use of complex nanostructures, and it includes the post-modification of materials via processes such as silylation and atomic layer deposition. All these methodologies exhibit both advantages and limitations, but all offer new avenues for the design of catalysts for specific applications. Because of the high cost of most nanotechnologies and the fact that the resulting materials may exhibit limited thermal or chemical stability, they may be best aimed at improving the selective synthesis of high value-added chemicals, to be incorporated in organic synthesis schemes, but other applications are being explored as well to address problems in energy production, for instance, and to design greener chemical processes. The details of each of these approaches are discussed, and representative examples are provided. We conclude with some general remarks on the future of this field.

Polydimethylsiloxane-decorated magnetic cellulose nanofiber composite for highly efficient oil-water separation

Developing three-dimensional porous hydrophobic and oleophilic materials (3D-PHOMs) for efficient and selective oil-water separation is important to clean up oil spills and organic pollutants. However, 3D-PHOMs are still confined to lab-scale research due to several crucial drawbacks. Herein, a hydrophobic oil-water separation composite, containing cellulose nanofiber (delignificated porous wood, PW) substrate, magnetic nickel (Ni) layer and hydrophobic polydimethylsiloxane (PDMS) coating, is prepared using electroless deposition (ELD) and surface modification techniques. Owing to the porosity, hydrophobicity (>130° of water contact angle), lipophilicity, convenient magnetic collection and high cycle compressibility, the as-fabricated PDMS-Ni-PW exhibits excellent oil adsorption capacity (>60% of the volumetric absorption capacity) and outstanding cyclic stability (>80% of the adsorption capacity after 200 cycles). Thanks to the low surface energy and rough surface structure, the adsorbent demonstrates superior oil-retention ability (>80% at 200 rpm). Also, the oil-collecting apparatus is successfully designed to continuously separate various oils, e.g., n-hexane and dichloromethane, from water due to the unidirectional liquid transport of the adsorbent. These excellent properties make PDMS-modified cellulose nanofiber a promising candidate for oil-water separation.

SCM-25: A Zeolite with Ordered Meso-cavities Interconnected by 12 × 12 × 10-Ring Channels Determined by 3D Electron Diffraction

Zeolites with large cavities that are accessible via wide pore windows are desirable but very rare. They have been dominantly used as catalysts in industry. Here we report a novel porous germanosilicate SCM-25, the zeolite structure containing ordered meso-cavities (29.9 × 7.6 × 6.0 ų) interconnected by 10- and 12-ring channels. SCM-25 was synthesized as nanosized crystals by using a simple organic structure-directing agent (OSDA). Three-dimensional (3D) electron diffraction shows that SCM-25 crystallizes in the orthorhombic space group Cmmm with a = 14.62 Å, b = 51.82 Å, c = 13.11 Å, which is one of the zeolites with the largest unit cell dimensions. We demonstrate that 3D electron diffraction is a powerful technique for determining the complex structure of SCM-25, including the disorders and distributions of framework atoms silicon and germanium. SCM-25 has a high surface area (510 m²/g) and high thermal stability (700 °C). Furthermore, we propose a potential postsynthetic strategy for the preparation of zeolites with ordered meso-cavities by applying the ADOR (assembly–disassembly–organization–reassembly) approach.

Porous germanosilicate zeolite SCM-25 was synthesized using a simple, commercially available organic structure-directing agent. 3D electron diffraction (3D ED) revealed that its framework contains ordered meso-cavities interconnected by 12 × 12 × 10-ring channels. SCM-25 is among zeolites with largest unit cell dimensions. Positions of all framework atoms, including disorders and distribution of silicon and germanium, could be accurately determined by 3D ED. A potential postsynthetic strategy for preparing zeolites with ordered meso-cavities is proposed.

Regulation of zeolite particle morphology

Specific particle morphology endows zeolites with improved molecular recognizability.

Micelle Formation inside Zeolites: A Critical Step in Zeolite Surfactant-Templating Observed by Raman Microspectroscopy

Micelle formation inside faujasite (FAU) zeolite, a critical step in the introduction of mesoporosity in zeolites by surfactant templating, has been confirmed by both ¹³C NMR and Raman spectroscopy. Here we provide unambiguous evidence of the incorporation of surfactant molecules inside zeolites during the first step of the surfactant-templating process followed by their self-assembly into micelles after hydrothermal treatment. The homogeneous presence of these micelles throughout zeolite crystals has been directly observed by Raman microspectroscopy, confirming the uniform incorporation of mesoporosity in zeolites by surfactant templating.

Effect of acid distribution and pore structure of ZSM-5 on catalytic performance

Zeolite with crystal intracrystalline pore structure with less acid on the outer surface.

Green Route for Synthesizing Pure Silica Zeolites with Six-Membered Rings

Green routes for synthesizing pure silica zeolites are attractive but still challenging. Herein, we for the first time show a green route for synthesizing pure silica zeolites with six-membered rings...