A single-Pt-atom-on-Ru-nanoparticle electrocatalyst for CO-resilient methanol oxidation

Atomic Aerogel Materials (or Single-Atom Aerogels): An Interesting New Paradigm in Materials Science and Catalysis Science

The concept of "single-atom catalysis" is first proposed by Tao Zhang, Jun Li, and Jingyue Liu in 2011. Single-atom catalysts (SACs) have a very high catalytic activity and greatly improved atom utilization ratio. At present, SACs have become frontier materials in the field of catalysis. Aerogels are highly porous materials with extremely low density and extremely high porosity. These pores play a key role in determining their surface reactivity and mechanical stability. The alliance of SACs and aerogels can fully reflect their structural advantages and lead to new enhancement effects. Herein, a general concept of "atomic aerogel materials" (AAMs) (or single-atom aerogels (SAAs)) is proposed to describe this interesting new paradigm in both material and catalysis fields. Based on the basic units of "gel," the AAMs can be divided into two categories: carrier-level AAMs (with micro-, nano-, or sub-nanometer pore structures) and atomic-level AAMs (with atomic-defective or oxygen-bridged sub-nanopore structures). The basic unit of the former (i.e., single-atom-functionalized aerogels) is the carrier materials in nanostructures, and the latter (i.e., single-atom-built aerogels) is the single metal atoms in atomic structures. The atomic-defective or oxygen-bridged AAMs will be important development directions in versatile heterogeneous catalytic or noncatalytic fields. The design proposals, latent challenges, and coping strategies of this new "atomic nanosystem" in applications are pointed out as well.

Activable Ru-PdRu nanosheets with heterogeneous interface for High-efficiency alcohol oxidation reaction

Fabricating 2D nanomaterials with heterogeneous structure is a feasible way to improve catalytic performance owing to its large surface area and tunable electron structure. However, such a category has not been widely reported in the field of alcohol oxidation reaction (AOR). In this work, we reported a new type of heterostructure nanosheet with Ru nanoparticles decorated around the edge of PdRu nanosheets (Ru-PdRu HNSs). Particularly, strong electronic interaction and sufficient active sites attributed to the construction of heterogeneous interface, is the key to the superior electrocatalytic behavior of Ru-PdRu HNSs towards methanol oxidation reaction (MOR), ethylene glycol oxidation reaction (EGOR), and glycerol oxidation reaction (GOR). Remarkably, owing to the enhanced electron transfer brought by the introduction of the Ru-PdRu heterogeneous interface, these novel nanosheets are highly durable. Apart from being able to maintain the highest current density after 4000 s chronoamperometry test, Ru-PdRu HNSs can be reactivated with negligible activity loss in MOR and GOR test after four consecutive i-t experiments. Impressively, in the EGOR test, after reactivation, the current density is step-wisely increased, making it one of the best AOR electrocatalysts.

Highly Selective Activation of C-H Bond and Inhibition of C-C Bond Cleavage by Tuning Strong Oxidative Pd Sites

Improving the product selectivity meanwhile restraining deep oxidation still remains a great challenge over the supported Pd-based catalysts. Herein, we demonstrate a universal strategy where the surface strong oxidative Pd sites are partially covered by the transition metal (e. g., Cu, Co, Ni, and Mn) oxide through thermal treatment of alloys. It could effectively inhibit the deep oxidation of isopropanol and achieve the ultrahigh selectivity (>98%) to the target product acetone in a wide temperature range of 50-200 °C, even at 150-200 °C with almost 100% isopropanol conversion over PdCu_1.2/Al₂O₃, while an obvious decline in acetone selectivity is observed from 150 °C over Pd/Al₂O₃. Furthermore, it greatly improves the low-temperature catalytic activity (acetone formation rate at 110 °C over PdCu_1.2/Al₂O₃, 34.1 times higher than that over Pd/Al₂O₃). The decrease of surface Pd site exposure weakens the cleavage for the C-C bond, while the introduction of proper CuO shifts the d-band center (ε_d) of Pd upward and strengthens the adsorption and activation of reactants, providing more reactive oxygen species, especially the key super oxygen species (O₂^-) for selective oxidation, and significantly reducing the barrier of O-H and β-C-H bond scission. The molecular-level understanding of the C-H and C-C bond scission mechanism will guide the regulation of strong oxidative noble metal sites with relatively inert metal oxide for the other selective catalytic oxidation reactions.

Single-atomic-site platinum steers photogenerated charge carrier lifetime of hematite nanoflakes for photoelectrochemical water splitting

Although much effort has been devoted to improving photoelectrochemical water splitting of hematite (α-Fe₂O₃) due to its high theoretical solar-to-hydrogen conversion efficiency of 15.5%, the low applied bias photon-to-current efficiency remains a huge challenge for practical applications. Herein, we introduce single platinum atom sites coordination with oxygen atom (Pt-O/Pt-O-Fe) sites into single crystalline α-Fe₂O₃ nanoflakes photoanodes (SAs Pt:Fe₂O₃-Ov). The single-atom Pt doping of α-Fe₂O₃ can induce few electron trapping sites, enhance carrier separation capability, and boost charge transfer lifetime in the bulk structure as well as improve charge carrier injection efficiency at the semiconductor/electrolyte interface. Further introduction of surface oxygen vacancies can suppress charge carrier recombination and promote surface reaction kinetics, especially at low potential. Accordingly, the optimum SAs Pt:Fe₂O₃-Ov photoanode exhibits the photoelectrochemical performance of 3.65 and 5.30 mA cm^-2 at 1.23 and 1.5 V_RHE, respectively, with an applied bias photon-to-current efficiency of 0.68% for the hematite-based photoanodes. This study opens an avenue for designing highly efficient atomic-level engineering on single crystalline semiconductors for feasible photoelectrochemical applications.

Recent Advances of Electrocatalyst and Cell Design for Hydrogen Peroxide Production

Electrochemical synthesis of H2O2 via a selective two-electron oxygen reduction reaction has emerged as an attractive alternative to the current energy-consuming anthraquinone process. Herein, the progress on electrocatalysts for H2O2 generation, including noble metal, transition metal-based, and carbon-based materials, is summarized. At first, the design strategies employed to obtain electrocatalysts with high electroactivity and high selectivity are highlighted. Then, the critical roles of the geometry of the electrodes and the type of reactor in striking a balance to boost the H2O2 selectivity and reaction rate are systematically discussed. After that, a potential strategy to combine the complementary properties of the catalysts and the reactor for optimal selectivity and overall yield is illustrated. Finally, the remaining challenges and promising opportunities for high-efficient H2O2 electrochemical production are highlighted for future studies.

Single Cobalt Atoms Immobilized on Palladium-Based Nanosheets as 2D Single-Atom Alloy for Efficient Hydrogen Evolution Reaction

Single-atom alloys (SAAs) display excellent electrocatalytic performance by overcoming the scaling relationships in alloys. However, due to the lack of a unique structure engineering design, it is difficult to obtain SAAs with a high specific surface area to expose more active sites. Herein, single Co atoms are immobilized on Pd metallene (Pdm) support to obtain Co/Pdm through the design of the engineered morphology of Pd, realizing the preparation of ultra-thin 2D SAA. The unsaturated coordination environments combined with the unique geometric and electronic structures realize the modulation of the d-band center and the redistribution of charges, generating highly active electronic states on the surface of Co/Pdm. Benefiting from the synergistic interaction and spillover effect, the Co/Pdm electrocatalyst exhibits outstanding hydrogen evolution reaction (HER) performance in both acid and alkaline solutions, especially with a Tafel slope of 8.2 mV dec^-1 and a low overpotential of 24.7 mV at 10 mA cm^-2 in the acidic medium, which outperforms commercial Pt/C and Pd/C. This work highlights the successful preparation of 2D ultra-thin SAA, which provides a new strategy for the preparation of HER electrocatalyst with high efficiency, activity, and stability.

Single-atom catalysts for electrochemical applications

The field of small molecule electro-activated conversion is becoming a new star in modern catalytic research toward the carbon-neutral future. The advent of single-atom catalysts (SACs) is expected to greatly accelerate the kinetics of electrocatalytic reactions such as the hydrogen evolution reaction (HER), oxygen evolution reaction (OER), oxygen reduction reaction (ORR), hydrogen oxidation reaction (HOR), etc., owing to their maximum atomic efficiency, unique quantized energy level structure and strong interaction between well-defined active sites and supports. In this feature article, our group's proposed synthesis methodology applied in electrocatalysis is mainly summarized. Furthermore, we elaborate on how to achieve the stabilization of single metal atoms against migration and agglomeration during the preparation of SACs. Moreover, the electrochemical applications of SACs with a focus on the above heterogeneous reactions are presented. Finally, the prospects for the development and deficiencies of these SACs for electrocatalytic reactions are discussed.

Design strategies of Pt-based electrocatalysts and tolerance strategies in fuel cells: a review

As highly efficient conversion devices, proton-exchange-membrane fuel cells (PEMFCs) can directly convert chemical energy to electrical energy with high efficiencies and lower or even zero emissions compared to combustion engines. However, the practical applications of PEMFCs have been seriously hindered by the intermediates (especially CO) poisoning of anodic Pt catalysts. Hence, how to improve the CO tolerance of the needed Pt catalysts and reveal their anti-CO poisoning mechanism are the key points to developing novel anti-toxic Pt-based electrocatalysts. To date, two main strategies have received increasing attention in improving the CO tolerance of Pt-based electrocatalysts, including alloying Pt with a second element and fabricating composites with geometry and interface engineering. Herein, we will first discuss the latest developments of Pt-based alloys and their anti-CO poisoning mechanism. Subsequently, a detailed description of Pt-based composites with enhanced CO tolerance by utilizing the synergistic effect between Pt and carriers is introduced. Finally, a brief perspective and new insights on the design of Pt-based electrocatalysts to inhibit CO poisoning in PEMFCs are also presented.

Toward Electrocatalytic Methanol Oxidation Reaction: Longstanding Debates and Emerging Catalysts

The study of direct methanol fuel cells (DMFCs) has lasted around 70 years, since the first investigation in the early 1950s. Though enormous effort has been devoted in this field, it is still far from commercialization. The methanol oxidation reaction (MOR), as a semi-reaction of DMFCs, is the bottleneck reaction that restricts the overall performance of DMFCs. To date, there has been intense debate on the complex six-electron reaction, but barely any reviews have systematically discussed this topic. To this end, the controversies and progress regarding the electrocatalytic mechanisms, performance evaluations as well as the design science toward MOR electrocatalysts are summarized. This review also provides a comprehensive introduction on the recent development of emerging MOR electrocatalysts with a focus on the innovation of the alloy, core-shell structure, heterostructure, and single-atom catalysts. Finally, perspectives on the future outlook toward study of the mechanisms and design of electrocatalysts are provided.

Synthesis of hierarchical metal nanostructures with high electrocatalytic surface areas

3D interconnected structures can be made with molecular precision or with micrometer size. However, there is no strategy to synthesize 3D structures with dimensions on the scale of tens of nanometers, where many unique properties exist. Here, we bridge this gap by building up nanosized gold cores and nickel branches that are directly connected to create hierarchical nanostructures. The key to this approach is combining cubic crystal-structured cores with hexagonal crystal-structured branches in multiple steps. The dimensions and 3D morphology can be controlled by tuning at each synthetic step. These materials have high surface area, high conductivity, and surfaces that can be chemically modified, which are properties that make them ideal electrocatalyst supports. We illustrate the effectiveness of the 3D nanostructures as electrocatalyst supports by coating with nickel-iron oxyhydroxide to achieve high activity and stability for oxygen evolution reaction. This work introduces a synthetic concept to produce a new type of high-performing electrocatalyst support.

Ultrafine oxygenophilic nanoalloys induced by multifunctional interstitial boron for methanol oxidation reaction

Interface construction is one of the most feasible approaches to optimize the physical and chemical properties of noble metal-based catalysts and consequently improve their catalytic performance. Herein, the design of effective reaction interfaces by bimetallic, trimetallic or polymetallic alloying has been extensively explored. In this research, metalloid boron (B) was alloyed within palladium-iridium (Pd-Ir) nanoalloy supported on nitrogen-doped graphene (NG) to promote the methanol oxidation reaction (MOR) in alkaline media. Being benefited from this, the optimum Pd7IrBx/NG catalyst exhibited enhanced EOR activity mass activity (1141.7 mA mg-1) and long-term stability (58.2 % current density retention rate after 500 cycles of cyclic voltammetry). The mechanism was further studied by electrochemical experiments and characterization, which highlighted that the multifunctional effect of electronic effect and strain effect and kinetic optimization induced by boron doping played a very positive role on MOR.

Surface and Interface Coordination Chemistry Learned from Model Heterogeneous Metal Nanocatalysts: From Atomically Dispersed Catalysts to Atomically Precise Clusters

The surface and interface coordination structures of heterogeneous metal catalysts are crucial to their catalytic performance. However, the complicated surface and interface structures of heterogeneous catalysts make it challenging to identify the molecular-level structure of their active sites and thus precisely control their performance. To address this challenge, atomically dispersed metal catalysts (ADMCs) and ligand-protected atomically precise metal clusters (APMCs) have been emerging as two important classes of model heterogeneous catalysts in recent years, helping to build bridge between homogeneous and heterogeneous catalysis. This review illustrates how the surface and interface coordination chemistry of these two types of model catalysts determines the catalytic performance from multiple dimensions. The section of ADMCs starts with the local coordination structure of metal sites at the metal-support interface, and then focuses on the effects of coordinating atoms, including their basicity and hardness/softness. Studies are also summarized to discuss the cooperativity achieved by dual metal sites and remote effects. In the section of APMCs, the roles of surface ligands and supports in determining the catalytic activity, selectivity, and stability of APMCs are illustrated. Finally, some personal perspectives on the further development of surface coordination and interface chemistry for model heterogeneous metal catalysts are presented.

Pt-Co Electrocatalysts: Syntheses, Morphologies, and Applications

Pt-Co electrocatalysts have attracted significant attention because of their excellent performance in many electrochemical reactions. This review focuses on Pt-Co electrocatalysts designed and prepared for electrocatalytic applications. First, the various synthetic methods and synthesis mechanisms are systematically summarized; typical examples and core synthesis parameters are discussed for regulating the morphology and structure. Then, starting with the design and structure-activity relationship of catalysts, the research progress of the morphologies and structures of Pt-Co electrocatalysts obtained based on various strategies, the structure-activity relationship between them, and their properties are summarized. In addition, the important electrocatalytic applications and mechanisms of Pt-Co catalysts, including electrocatalytic oxidation/reduction and bifunctional catalytic reactions, are described and summarized, and their high catalytic activities are discussed on the basis of their mechanism and active sites. Moreover, the advanced electrochemical in situ characterization techniques are summarized, and the challenges and direction concerning the development of high-performance Pt-Co catalysts in electrocatalysis are discussed.

Review of the Design of Ruthenium-Based Nanomaterials and Their Sensing Applications in Electrochemistry

In this review, ruthenium nanoparticles (Ru NPs)-based functional nanomaterials have attractive electrocatalytic characteristics and they offer considerable potential in a number of fields. Ru-based binary or multimetallic NPs are widely utilized for electrode modification because of their unique electrocatalytic properties, enhanced surface-area-to-volume ratio, and synergistic effect between two metals provides as an effective improved electrode sensor. This perspective review suggests the current research and development of Ru-based nanomaterials as a platform for electrochemical (EC) sensing of harmful substances, biomolecules, insecticides, pharmaceuticals, and environmental pollutants. The advantages and limitations of mono-, bi-, and multimetallic Ru-based nanocomposites for EC sensors are discussed. Besides, the relevant EC properties and analyte sensing approaches are also presented. On the basis of these insights, we highlighted recent results for synthesizing techniques and EC environmental pollutant sensors from the perspectives of diverse supports, including graphene, carbon nanotubes, silica, semiconductors, metal sulfides, and polymers. Finally, this work overviews the modern improvements in the utilization of Ru-based nanocomposites on the basis for electroanalytical sensors as well as suggestions for the field's future development.

Introducing Stacking Faults into Three-Dimensional Branched Nickel Nanoparticles for Improved Catalytic Activity

Creating high surface area nanocatalysts that contain stacking faults is a promising strategy to improve catalytic activity. Stacking faults can tune the reactivity of the active sites, leading to improved catalytic performance. The formation of branched metal nanoparticles with control of the stacking fault density is synthetically challenging. In this work, we demonstrate that varying the branch width by altering the size of the seed that the branch grows off is an effective method to precisely tune the stacking fault density in branched Ni nanoparticles. A high density of stacking faults across the Ni branches was found to lower the energy barrier for Ni²⁺/Ni³⁺ oxidation and result in enhanced activity for electrocatalytic oxidation of 5-hydroxylmethylfurfural. These results show the ability to synthetically control the stacking fault density in branched nanoparticles as a basis for enhanced catalytic activity.

Platinum-Ruthenium Single Atom Alloy as a Bifunctional Electrocatalyst toward Methanol and Hydrogen Oxidation Reactions

The precise regulation for the structural properties of nanomaterials at the atomic scale is an effective strategy to develop high-performance catalysts. Herein, a facile dual-regulation approach was developed to successfully synthesize Ru₁Pt_n single atom alloy (SAA) with atomic Ru dispersed in Pt nanocrystals. High-angle annular dark-field scanning transmission electron microscopy and X-ray absorption fine structure demonstrated that Ru atoms were dispersed in Pt nanocrystals as single atoms. Impressively, the Ru₁Pt_n-SAA exhibited an ultrahigh specific activity (23.59 mA cm^-2) and mass activity (2.805 mA/μg_-PtRu) for methanol oxidation reaction (MOR) and exhibited excellent exchange current density activity (1.992 mA cm^-2) and mass activity (4.71 mA/μg_-PtRu) for hydrogen oxidation reaction (HOR). Density functional theory calculations revealed that the introduction of Ru atoms greatly reduced the reaction free energy for the decomposition of water molecules, which promoted the removal of CO* in the MOR process and adjusted the Gibbs free energy of hydrogen and hydroxyl adsorption to promote the HOR. Our work provided an effective idea for the development of high performance electrocatalysts.

NiCoPd Inlaid NiCo-Bimetallene for Efficient Electrocatalytic Methanol Oxidation

Pd-based metallenes have attracted great attention recently as newly burgeoning two-dimensional (2D) materials, attributed to their significantly increased active surface areas and intrinsic electrocatalytic activities. Therefore, they could be used as a potential candidate as the high-performance electrocatalyst for methanol oxidation reactions (MORs) in the direct methanol fuel cell. Herein, a new strategy is proposed to fabricate NiCoPd inlaid NiCo-bimetallene (NiCoPd/NiCo-bimetallene) by the structure directing effect of 18-crown-6 ether under an ultrasonic-pulse interface together with the HCHO reduction and atom-diffusion-aging process. NiCoPd ternary-alloys with uniformly dispersed Pd active sites are decorated onto NiCo-bimetallenes, achieving remarkably enhancing the effective utilization of Pd atoms. What is more, the intrinsic activity is enhanced by the "bifunctional mechanism" of NiCo-bimetallene adsorption of intermediate species and increased Pd-active sites. Moreover, the anti-CO poisoning ability is optimized through the "alloying ligand effect" of NiCoPd. Therefore, the NiCoPd/NiCo-bimetallene exhibits excellent mass activity for MOR, which is higher than commercial Pd/C. This work suggests a new way of the Pd-based metallenes catalyst approach to the efficient electrocatalytic MOR.

Controlled Modification of Axial Coordination for Transition-Metal Single-Atom Electrocatalyst

Single-atom catalysts (SACs) have emerged as a new frontier in areas such as electrocatalysis, photocatalysis, and enzymatic catalysis. Aided by recent advances in the synthetic methodologies of nanomaterials, atomic characterization technologies, and theoretical calculation modeling, various SACs have been prepared for a variety of catalytic reactions. To meet the requirements of SACs with distinctive performance and appreciable selectivity, much research has been carried out to adjust the coordination configuration and electronic properties of SACs. This concept summarizes the latest advances in the experimental and computational efforts aimed at tuning the axial coordination of SACs. Series of atoms, functional groups or even macrocycles are oriented into the atomic metal center, and how this affects the electrocatalytic performance is also reviewed. Finally, this concept presents perspectives for the further precise design, preparation and in-situ detection of axially coordinated SACs.

Synthetic Strategies to Enhance the Electrocatalytic Properties of Branched Metal Nanoparticles

ConspectusBranched metal nanoparticles have unique catalytic properties because of their high surface area with multiple branches arranged in an open 3D structure that can interact with reacting species and tailorable branch surfaces that can maximize the exposure of desired catalytically active crystal facets. These exceptional properties have led to the exploration of the roles of branch structural features ranging from the number and dimensions of branches at the larger scales to the atomic-scale arrangement of atoms on precise crystal facets. The fundamental significance of how larger-scale branch structural features and atomic-scale surface faceting influence and control the catalytic properties has been at the forefront of the design of branched nanoparticles for catalysis. Current synthetic advances have enabled the formation of branched nanoparticles with an unprecedented degree of control over structural features down to the atomic scale, which have unlocked opportunities to make improved nanoparticle catalysts. These catalysts have high surface areas with controlled size and surface facets for achieving exceedingly high activity and stability. The synthetic advancement has recently led to the use of branched nanoparticles as ideal substrates that can be decorated with a second active metal in the form of islands and single atoms. These decorated branched nanoparticles have new and highly effective catalytic active sites where both branch metal and decorating metal play essential roles during catalysis.In the opening half of this Account, we critically assess the important structural features of branched nanoparticles that control catalytic properties. We first discuss the role of branch dimensions and the number of branches that can improve the surface area but can also trap gas bubbles. We then investigate the atomic-scale structural features of exposed surface facets, which are critical for enhancing catalytic activity and stability. Well-defined branched nanoparticles have led to a fundamental understanding of how the branch structural features influence the catalytic activity and stability, which we highlight for the oxygen evolution reaction (OER) and biomass oxidation. In discussing recent breakthroughs for branched nanoparticles, we explore the opportunities created by decorated branched nanoparticles and the unique bifunctional active sites that are exposed on the branched nanoparticle surfaces. This class of catalysts is of rapidly growing importance for reactions including the hydrogen evolution reaction (HER) and methanol oxidation reaction (MOR), where two exposed metals are required for efficient catalysis. In the second half of this Account, we explore recent advances in the synthesis of branched nanoparticles and highlight the cubic-core hexagonal-branch growth mechanism that has achieved excellent control of all of the important structural features, including branch dimensions, number of branches, and surface facets. We discuss the slow precursor reduction as an effective strategy for decorating metal islands with controlled loadings on the branched nanoparticle surfaces and the spread of these metal islands to form single-atom active sites. We envisage that the key synthetic and structural advances identified in this Account will guide the development of the next-generation electrocatalysts.

l-Lysine derived fabrication of Cu@Ni core–satellite nanoassemblies as efficient non-Pt catalysts for the methanol oxidation reaction

With assistance of l-lysine, Cu@Ni core–satellite nanoassemblies were fabricated, which could serve as efficient non-Pt electrocatalysts for the methanol oxidation reaction due to both the component effects and structural features.