Hierarchically Grown NiO-Decorated Polyaniline-Reduced Graphene Oxide Composite for Ultrafast Sunlight-Driven Photocatalysis

Polymers and transition-metal oxides have gained great interest as a photocatalyst in environmental remediation. They could be modified with each other in order to improve their activity. Here, a sunlight-responsive hierarchically structured ternary composite of nickel oxide, polyaniline, and reduced graphene oxide (NiO@PANI/RGO) has been synthesized and employed as a catalyst for dye [methylene blue (MB)] degradation. PANI/GO synthesized by interfacial polymerization acts as a matrix for the growth of NiO using a microemulsion solvothermal method, ensuing an in situ reduction of graphene oxide during the formation of a hierarchical NiO@PANI/RGO composite. Morphological studies of the as-synthesized NiO@PANI/RGO composite reveal fine NiO (10 nm) nanoparticles intercalated between the uniformly grown PANI spines (50-60 nm) over the RGO surface. The optical band gap of ∼1.9 eV calculated from the UV-vis spectrum illustrates the extended light absorption range for the NiO@PANI/RGO photocatalyst. The efficiency of 98% MB degradation within 11 min with the degradation rate constant 0.086 min-1 for NiO@PANI/RGO has surpassed any other report on metal oxide/graphene-based ternary composites. Overall, this work could pave the way for the fabrication of futuristic hierarchical structured ternary nanocomposites as an efficient photocatalyst and facilitate their application in the environmental protection issues.

An Analytical Model of Interlaminar Fracture of Polymer Composite Reinforced by Carbon Fibres Grafted with Carbon Nanotubes

An analytical model was developed to study the interlaminar fracture behaviour of polymer composite reinforced by carbon fibres grafted with carbon nanotubes. Delamination properties, such as load with displacement or crack (R-curve) and toughness with crack (GR-curve), can be obtained from this model. The bridging laws presented, based on the CNT pullout mechanism (CNT pullout from polymer matrix) and the CNT sword-in-sheath mechanism (CNT breakage), were incorporated into the proposed analytical model to investigate the influence of the structure of CNT growth onto CFs (CNT@CFs) on delamination properties. The numerical results showed that different toughening mechanisms led to different features of GR-curves, R-curves, and load with displacement curves. Parametric study demonstrated that strengthening the CNT@CF interface resulted in significant improvement in toughness. Further, it was found that elastic deformation of CNTs played an important role in the toughness improvement in the CNT sword-in-sheath mechanism, but no such role was evident in the CNT pullout mechanism.

A green approach of improving interface and performance of plant fibre composites using microcrystalline cellulose

In contrast to the conventional methods of improving interface and performances of plant fibre composites through fibre surface modification, this paper reports a novel approach based on the dispersion of microcrystalline cellulose (MCC) in the composite's matrix. MCC was dispersed within the matrix of jute fibre reinforced epoxy composites to improve the fibre/matrix interface as well as mechanical, dynamic-mechanical and thermal performances. To develop these novel jute/epoxy/MCC hierarchical composites, MCC was first dispersed within an epoxy resin using a short ultrasonication process (1 h) and subsequently, the MCC/epoxy suspensions were infused through jute fabrics using the vacuum infusion technique and cured. Hierarchical composites by dispersing multi-walled carbon nanotubes (MWCNTs) within the epoxy resin were also fabricated to compare their performance with MCC based hierarchical composites. Interface (single fibre pull-out test), mechanical (tensile, flexural, izod impact), thermal (thermogravimetric analysis) and dynamic mechanical performances of the developed composites were thoroughly studied. It was observed that the addition of MCC to the epoxy matrix led to a significant increase in the interfacial shear strength (IFSS) between jute fibres and the epoxy matrix and consequently, resulted up to 18.4%, 21.5%, 28.3%, 67% and 49.5% improvements in the tensile strength, flexural strength, impact energy, storage and loss moduli, respectively as compared to the neat jute/epoxy composites. The above improvements achieved with MCC were significantly higher as compared to the MWCNT based hierarchical composites developed using the same technique.

Single Carbon Fibers with a Macroscopic-Thickness, 3D Highly Porous Carbon Nanotube Coating

Carbon fiber (CF) grafted with a layer of carbon nanotubes (CNTs) plays an important role in composite materials and other fields; to date, the applications of CNTs@CF multiscale fibers are severely hindered by the limited amount of CNTs grafted on individual CFs and the weak interfacial binding force. Here, monolithic CNTs@CF fibers consisting of a 3D highly porous CNT sponge layer with macroscopic-thickness (up to several millimeters), which is directly grown on a single CF, are fabricated. Mechanical tests reveal high sponge-CF interfacial strength owing to the presence of a thin transitional layer, which completely inhibits the CF slippage from the matrix upon fracture in CNTs@CF fiber-epoxy composites. The porous conductive CNTs@CF hybrid fibers also act as a template for introducing active materials (pseudopolymers and oxides), and a solid-state fiber-shaped supercapacitor and a fiber-type lithium-ion battery with high performances are demonstrated. These CNTs@CF fibers with macroscopic CNT layer thickness have many potential applications in areas such as hierarchically reinforced composites and flexible energy-storage textiles.

Three-dimensional carbon architectures for electrochemical capacitors

Three-dimensional (3D) carbon-based materials are emerging as promising electrode candidates for energy storage devices. In comparison to the 1D and 2D structures, 3D morphology offers new opportunities in rational design and synthesis of novel architectures tailor-made for promoting electrochemical performance. The capability of building hierarchical porous structures with 3D configuration can significantly advance the performance of energy storage devices by simultaneously enhancing the ion-accessible surface area and ion diffusion. This feature article presents an overview of recent progress in design, synthesis and implementation of 3D carbon-based materials as electrodes for electrochemical capacitors. Synthesis methodologies of four types of 3D carbon-based electrodes: 3D exfoliated carbon structures, 3D graphene scaffolds, 3D hierarchical porous carbon foams, as well as 3D architectures with periodic pores derived from direct ink writing, are thoroughly discussed and highlighted with selected experimental works. Finally, key opportunities and challenges in which different 3D carbons can significantly impact the energy storage and conversion communities will be provided.

Enhanced durability of carbon nanotube grafted hierarchical ceramic microfiber-reinforced epoxy composites

As carbon nanotube (CNT) infused hybrid composites are increasingly identified as next-generation aerospace materials, it is vital to evaluate their long-term structural performance under aging environments. In this work, the durability of hierarchical, aligned CNT grafted aluminoborosilicate microfiber-epoxy composites (CNT composites) are compared against baseline aluminoborosilicate composites (baseline composites), before and after immersion in water at 25 °C (hydro) and 60 °C (hydrothermal), for extended durations (90 d and 180 d). The addition of CNTs is found to reduce water diffusivities by approximately 1.5 times. The mechanical properties (bending strength and modulus) and the damage sensing capabilities (DC conductivity) of CNT composites remain intact regardless of exposure conditions. The baseline composites show significant loss of strength (44 %) after only 15 d of hydrothermal aging. This loss of mechanical strength is attributed to fiber-polymer interfacial debonding caused by accumulation of water at high temperatures. In situ acoustic and DC electrical measurements of hydrothermally aged CNT composites identify extensive stress-relieving micro-cracking and crack deflections that are absent in the aged baseline composites. These observations are supported by SEM images of the failed composite cross-sections that highlight secondary matrix toughening mechanisms in the form of CNT pullouts and fractures which enhance the service life of composites and maintain their properties under accelerated aging environments.

Applying a potential difference to minimise damage to carbon fibres during carbon nanotube grafting by chemical vapour deposition

The application of an in situ potential difference between carbon fibres and a graphite foil counter electrode (300 V, generating an electric field ca 0.3-0.7 V μm^-1), during the chemical vapour deposition synthesis of carbon nanotube (CNT) grafted carbon fibres, significantly improves the uniformity of growth without reducing the tensile properties of the underlying carbon fibres. Grafted CNTs with diameters 55 nm ± 36 nm and lengths around 10 μm were well attached to the carbon fibre surface, and were grown without the requirement for protective barrier coatings. The grafted CNTs increased the surface area to 185 m² g^-1 compared to the as-received sized carbon fibre 0.24 m² g^-1. The approach is not restricted to batch systems and has the potential to improve CNT grafted carbon fibre production for continuous processing.

Reductive dissolution of supergrowth carbon nanotubes for tougher nanocomposites by reactive coagulation spinning

Long single-walled carbon nanotubes, with lengths >10 μm, can be spontaneously dissolved by stirring in a sodium naphthalide N,N-dimethylacetamide solution, yielding solutions of individualised nanotubide ions at concentrations up to 0.74 mg mL^-1. This process was directly compared to ultrasonication and found to be less damaging while maintaining greater intrinsic length, with increased individualisation, yield, and concentration. Nanotubide solutions were spun into fibres using a new reactive coagulation process, which covalently grafts a poly(vinyl chloride) matrix to the nanotubes directly at the point of fibre formation. The grafting process insulated the nanotubes electrically, significantly enhancing the dielectric constant to 340% of the bulk polymer. For comparison, samples were prepared using both Supergrowth nanotubes and conventional shorter commercial single-walled carbon nanotubes. The resulting nanocomposites showed similar, high loadings (ca. 20 wt%), but the fibres formed with Supergrowth nanotubes showed significantly greater failure strain (up to ∼25%), and hence more than double the toughness (30.8 MJ m^-3), compared to composites containing typical ∼1 μm SWCNTs.

Carbon Nanofiber Arrays Grown on Three-Dimensional Carbon Fiber Architecture Substrate and Enhanced Interface Performance of Carbon Fiber and Zirconium Carbide Coating

Carbon nanofibers (CNFs) were grown around the carbon fiber architecture through a plasma enhanced chemical vapor deposition method to enhance the interface performance between CF architecture substrate and ZrC preceramic matrix. The synthesized 3D CF hierarchical architectures (CNFs-CF) are coated with zirconium carbide (ZrC) ceramic to enhance their antioxidant property and high temperature resistance. The composition and the crystalline phase structure of the composite were detected with the X-ray photoelectron spectroscopy and X-ray diffraction. The results of scanning electron microscopy show that, the as-prepared CNFs and consistent ZrC ceramic coating are uniformly covered on the surface of carbon fiber architecture substrate. The ZrC ceramic products with excellent crystallinity were got from the pyrolysis of preceramic polymer at 1600 °C in inert atmosphere. Comparing with the untreated CF, the loading of ZrC ceramics around the CNFs-CF architecture surface are significantly increased. The thermal stability and mechanical property of CNFs-CF/ZrC nanocomposites have been promoted obviously compared with the CF/ZrC ceramic nanocomposite. The prepared CNFs-CF/ZrC ceramic nanocomposite is one of the potential candidate materials for the thermal protection application.

Enhanced CO₂ Adsorption on Activated Carbon Fibers Grafted with Nitrogen-Doped Carbon Nanotubes

In this paper, multiscale composites formed by grafting N-doped carbon nanotubes (CNs) on the surface of polyamide (PAN)-based activated carbon fibers (ACFs) were investigated and their adsorption performance for CO₂ was determined. The spaghetti-like and randomly oriented CNs were homogeneously grown onto ACFs. The pre-immersion of cobalt(II) ions for ACFs made the CNs grow above with a large pore size distribution, decreased the oxidation resistance, and exhibited different predominant N-functionalities after chemical vapor deposition processes. Specifically, the CNs grafted on ACFs with or without pre-immersion of cobalt(II) ions were characterized by the pyridine-like structures of six-member rings or pyrrolic/amine moieties, respectively. In addition, the loss of microporosity on the specific surface area and pore volume exceeded the gain from the generation of the defects from CNs. The adsorption capacity of CO₂ decreased gradually with increasing temperature, implying that CO₂ adsorption was exothermic. The adsorption capacities of CO₂ at 25 °C and 1 atm were between 1.53 and 1.92 mmol/g and the Freundlich equation fit the adsorption data well. The isosteric enthalpy of adsorption, implying physical adsorption, indicated that the growth of CNTs on the ACFs benefit CO₂ adsorption.

High Interlaminar Shear Strength Enhancement of Carbon Fiber/Epoxy Composite through Fiber- and Matrix-Anchored Carbon Nanotube Networks

To improve the interlaminar shear strength (ILSS) of carbon fiber reinforced epoxy composite, networks of multiwalled carbon nanotubes (MWNTs) were grown on micron-sized carbon fibers and single-walled carbon nanotubes (SWNTs) were dispersed into the epoxy matrix so that these two types of carbon nanotubes entangle at the carbon fiber (CF)/epoxy matrix interface. The MWNTs on the CF fiber (CF-MWNTs) were grown by chemical vapor deposition (CVD), while the single-walled carbon nanotubes (SWNTs) were finely dispersed in the epoxy matrix precursor with the aid of a dispersing agent polyimide-graft-bisphenol A diglyceryl acrylate (PI-BDA) copolymer. Using vacuum assisted resin transfer molding, the SWNT-laden epoxy matrix precursor was forced into intimate contact with the "hairy" surface of the CF-MWNT fiber. The tube density and the average tube length of the MWNT layer on CF was controlled by the CVD growth time. The ILSS of the CF-MWNT/epoxy resin composite was examined using the short beam shear test. With addition of MWNTs onto the CF surface as well as SWNTs into the epoxy matrix, the ILSS of CF/epoxy resin composite was 47.59 ± 2.26 MPa, which represented a ∼103% increase compared with the composite made with pristine CF and pristine epoxy matrix (without any SWNT filler). FESEM established that the enhanced composite did not fail at the CF/epoxy matrix interface.

Fabrication and multifunctional properties of polyimide based hierarchical composites with in situ grown carbon nanotubes

Polyimide (PI) based hierarchical composites reinforced with carbon nanotubes (CNTs) directly grown on the surface of carbon fabric were prepared.

Spray-Coated Halloysite-Epoxy Composites: A Means To Create Mechanically Robust, Vertically Aligned Nanotube Composites

Halloysite nanotube-filled epoxy composites were fabricated using spray-coating methods. The halloysite nanotubes (HNTs) were aligned by the hydrodynamic flow conditions at the spray nozzle, and the polymer viscosity helped to preserve this preferential orientation in the final coatings on the target substrates. Electron microscopy demonstrated a consistent trend of higher orientation degree in the nanocomposite coatings as viscosity increased. The nanoindentation mechanical performances of these coatings were studied using a Hysitron TriboIndenter device. Composites showed improvements up to ∼50% in modulus and ∼100% in hardness as compared to pure epoxy, and the largest improvements in mechanical performance correlated with higher alignment of HNTs along the plane-normal direction. Achieving this nanotube alignment using a simple spray-coating method suggests potential for large-scale production of multifunctional anisotropic nanocomposite coatings on a variety of rigid and deformable substrates.

Assessing the temporal stability of surface functional groups introduced by plasma treatments on the outer shells of carbon nanotubes

Plasma treatments are emerging as superior efficiency treatment for high surface to volume ratio materials to tune functional group densities and alter crystallinity due to their ability to interact with matter at the nanoscale. The purpose of this study is to assess for the first time the long term stability of surface functional groups introduced across the surface of carbon nanotube materials for a series of oxidative, reductive and neutral plasma treatment conditions. Both plasma duration dose matrix based exposures and time decay experiments, whereby the surface energy of the materials was evaluated periodically over a one-month period, were carried out. Although only few morphological changes across the graphitic planes of the carbon nanotubes were found under the uniform plasma treatment conditions, the time dependence of pertinent work functions, supported by Raman analysis, suggested that the density of polar groups decreased non-linearly over time prior to reaching saturation from 7 days post treatment. This work provides critical considerations on the understanding of the stability of functional groups introduced across high specific surface area nano-materials used for the design of nano-composites, adsorptive or separation systems, or sensing materials and where interfacial interactions are key to the final materials performance.

Effect of Water Vapor Adsorption on Electrical Properties of Carbon Nanotube/Nanocrystalline Cellulose Composites

It has been long known that the electrical properties of cellulose are greatly influenced by adsorption of water vapor. Incorporating conductive nanofillers in a cellulose matrix is an example of an approach to tailor their characteristics for use in electronics and sensing devices. In this work, we introduce two new nanocomposites comprising carbon nanotubes (CNTs) and conventional or electrosterically stabilized nanocrystalline celluloses matrices. While conventional nanocrystalline cellulose (NCC) consists of a rigid crystalline backbone, electrosterically stabilized cellulose (ENCC) is composed of a rigid crystalline backbone with carboxylated polymers protruding from both ends. By tuning CNT loading, we can tailor a CNT/NCC composite with minimal electrical sensitivity to the ambient relative humidity, despite the fact that the composite has a high moisture uptake. The expected decrease in CNT conductivity upon water vapor adsorption, due to electron donation, is counterbalanced by an increase in the conductivity of NCC due to proton hopping at an optimum CNT loading (1-2%). Contrary to the CNT/NCC composite, a CNT/ENCC composite at 1% CNT loading shows insulating behavior for relative humidities up to 75%, after which the composite becomes conductive. This interesting behavior can be ascribed to the low moisture uptake of ENCC at low and moderate relative humidities due to the limited number of hydroxyl groups and hydrogen bond formation between carboxyl groups on ENCC, which endow ENCC with limited water molecule adsorption sites.

Ordered Silica Nanoparticles Grown on a Three-Dimensional Carbon Fiber Architecture Substrate with Siliconborocarbonitride Ceramic as a Thermal Barrier Coating

Hierarchical structure consisting of ordered silica nanoparticles grown onto carbon fiber (CF) has been fabricated to improve the interfacial properties between the CFs and polymer matrix. To improve the reactivity of CFs, their surface was modified using poly(1,4-phenylene diisocyanate) (PPDI) via in situ polymerization, which also resulted in the distribution of numerous isocyanate groups on the surface of CFs. Silica nanoparticles were modified on the interface of CF-PPDI by chemical grafting method. The microstructure, chemical composition, and interfacial properties of CFs with ordered silica nanoparticles were comprehensively investigated by scanning electron microscopy, X-ray photoelectron spectroscopy, and Fourier transform infrared spectroscopy. Results indicated an obvious increase in the interfacial shear strength, compared to that of CF precursor, which was attributed to silica nanoparticles interacting with the epoxy resin. Furthermore, siliconborocarbonitride (SiBCN) ceramic was used as thermal barrier coating to enhance 3D CF architecture substrate antioxidant and ablation properties. Thermogravimetric results show that the thermal stability of the CF with SiBCN ceramic layer has a marked increase at high temperature.

A new polythiophene-driven coating method on an inorganic INT/IF-WS2 nanomaterial surface

Inorganic nanotubes and fullerene nanoparticles of tungsten disulfide (INTs-WS₂ and IFs-WS₂, respectively) are practically inert, hindering their usefulness in both research and commercial applications.

Microstructure, mechanical properties and oxidation resistance of SiCf/SiC composites incorporated with boron nitride nanotubes

SiC_f/BNNTs–SiC hierarchical composites were fabricated via firstly in situ growth of BNNTs on SiC fibers using boron powder as a raw material and then matrix densification by chemical vapor infiltration and polymer impregnation/pyrolysis methods.

Root-like glass fiber with branched fiber prepared via molecular self-assembly

In situ build root-like glass fiber (GF) via molecular self-assemble in polypropylene melts.

In situ growth behavior of boron nitride nanotubes on the surface of silicon carbide fibers as hierarchical reinforcements

BNNTs grown in situ on the surface of silicon carbide fibers via a simplified ball milling, impregnation and annealing method using boron powder as the raw material were synthesized.

Hollow carbon fiber sponges from crude catkins: an ultralow cost absorbent for oils and organic solvents

Hollow carbon fiber sponges have been synthesized through the pyrolysis of bulk crude catkins which are ultralow-cost, hollow carbon fibers. The sponges exhibited a high sorption capacity for organic solvents and oils and excellent recyclability.

Improving the electrical conductivity and interface properties of carbon fiber/epoxy composites by low temperature flame growth of carbon nanotubes

Low temperature flame growth of CNTs on carbon fiber surface without degradation of fibers' tensile strength resulted into the improved interfacial and conductive properties of fiber reinforced composites.

CNT-grafted glass fibers as a smart tool for epoxy cure monitoring, UV-sensing and thermal energy harvesting in model composites

A ‘hierarchical’ reinforcement of glass fibers (GFs) chemically grafted with multiwall carbon nanotubes (MWCNTs) has been utilized for epoxy cure monitoring, UV-sensing, and thermal energy harvesting in model composites.

Macroscopic Carbon Nanotube-based 3D Monoliths

Carbon nanotubes (CNTs) are one of the most promising carbon allotropes with incredible diverse physicochemical properties, thereby enjoying continuous worldwide attention since their discovery about two decades ago. From the point of view of practical applications, assembling individual CNTs into macroscopic functional and high-performance materials is of paramount importance. For example, multiscaled CNT-based assemblies including 1D fibers, 2D films, and 3D monoliths have been developed. Among all of these, monolithic 3D CNT architectures with porous structures have attracted increasing interest in the last few years. In this form, theoretically all individual CNTs are well connected and fully expose their surfaces. These 3D architectures have huge specific surface areas, hierarchical pores, and interconnected conductive networks, resulting in enhanced mass/electron transport and countless accessible active sites for diverse applications (e.g. catalysis, capacitors, and sorption). More importantly, the monolithic form of 3D CNT assemblies can impart additional application potentials to materials, such as free-standing electrodes, sensors, and recyclable sorbents. However, scaling the properties of individual CNTs to 3D assemblies, improving use of the diverse, structure-dependent properties of CNTs, and increasing the performance-to-cost ratio are great unsolved challenges for their real commercialization. This review aims to provide a comprehensive introduction of this young and energetic field, i.e., CNT-based 3D monoliths, with a focus on the preparation principles, current synthetic methods, and typical applications. Opportunities and challenges in this field are also presented.

Carbon-Based Sorbents with Three-Dimensional Architectures for Water Remediation

Over the past decade, carbon-based 3D architectures have received increasing attention in science and technology due to their fascinating properties, such as a large surface area, macroscopic bulky shape, and interconnected porous structures, enabling them to be one of the most promising materials for water remediation. This review summarizes the recent development in design, preparation, and applications of carbon-based 3D architectures derived from carbon nanotubes, graphene, biomass, or synthetic polymers for water treatment. After a brief introduction of these materials and their synthetic strategies, their applications in water treatment, such as the removal of oils/organics, ions, and dyes, are summarized. Finally, future perspective directions for this promising field are also discussed.

Improving the fracture toughness and the strength of epoxy using nanomaterials--a review of the current status

The incorporation of nanomaterials in the polymer matrix is considered to be a highly effective technique to improve the mechanical properties of resins. In this paper the effects of the addition of different nanoparticles such as single-walled CNT (SWCNT), double-walled CNT (DWCNT), multi-walled CNT (MWCNT), graphene, nanoclay and nanosilica on fracture toughness, strength and stiffness of the epoxy matrix have been reviewed. The Young's modulus (E), ultimate tensile strength (UTS), mode I (GIC) and mode II (GIIC) fracture toughness of the various nanocomposites at different nanoparticle loadings are compared. The review shows that, depending on the type of nanoparticles, the integration of the nanoparticles has a substantial effect on mode I and mode II fracture toughness, strength and stiffness. The critical factors such as maintaining a homogeneous dispersion and good adhesion between the matrix and the nanoparticles are highlighted. The effect of surface functionalization, its relevancy and toughening mechanism are also scrutinized and discussed. A large variety of data comprised of the mechanical properties of nanomaterial toughened composites reported to date has thus been compiled to facilitate the evolution of this emerging field, and the results are presented in maps showing the effect of nanoparticle loading on mode I fracture toughness, stiffness and strength.

Control of the Length and Density of Carbon Nanotubes Grown on Carbon Fiber for Composites Reinforcement

Aligned multi-walled carbon nanotubes were grown on carbon fiber surface in order to provide a way to tailor the thermal, electrical and mechanical properties of the fiber-resin interface of a polymer composite. As the deposition temperature of the nanotubes is very high, an elevated exposure time can lead to degradation of the carbon fiber. To overcome this obstacle we have developed a deposition technique where the fiber is exposed to an atmosphere of growth for just one minute, and different concentrations of precursor solution were used.

Effect of growing graphene flakes on branched carbon nanofibers based on carbon fiber on mechanical and thermal properties of polypropylene

A one-step process, the chemical vapor deposition method, has been used to fabricate graphene flakes (G) on branched carbon nanofibers (CNF) grown on carbon fibers (CF).