"Work-Hardenable" ductile bulk metallic glass

Crystallization-aided extraordinary plastic deformation in nanolayered crystalline Cu/amorphous Cu-Zr micropillars

Metallic glasses are lucrative engineering materials owing to their superior mechanical properties such as high strength and great elastic strain. However, the Achilles' heel of metallic amorphous materials - low plasticity caused by instantaneous catastrophic shear banding, significantly undercut their structural applications. Here, the nanolayered crystalline Cu/amorphous Cu-Zr micropillars with equal layer thickness spanning from 20-100 nm are uniaxially compressed and it is found that the Cu/Cu-Zr micropillars exhibit superhigh homogeneous deformation (≥ 30% strain) rather than localized shear banding at room temperature. This extraordinary plasticity is aided by the deformation-induced devitrification via absorption/annihilation of abundant dislocations, triggering the cooperative shearing of shear transformation zones in glassy layers, which simultaneously renders the work-softening. The synthesis of such heterogeneous nanolayered structure not only hampers shear band generation but also provides a viable route to enhance the controllability of plastic deformation in metallic glassy composites via deformation-induced devitrification mechanism.

Ni- and Be-free Zr-based bulk metallic glasses with high glass-forming ability and unusual plasticity

We developed Ni- and Be-free Zr(45+x)Cu(40-x)Al₇Pd₅Nb₃ bulk metallic glasses with large glass-forming ability and unusual plasticity. The alloys have large critical diameters (larger than 10 mm) in a wide composition range (x=0-20). The Zr₅₀Cu₃₅Al₇Pd₅Nb₃ and Zr₅₅Cu₃₀Al₇Pd₅Nb₃ alloys exhibit the largest critical diameter (between 18 and 20 mm). The Zr(45+x)Cu(40-x)Al₇Pd₅Nb₃ bulk metallic glasses also have large plastic elongation in wide composition range (x=10-17). The Zr₆₂Cu₂₃Al₇Pd₅Nb₃ bulk metallic glass exhibits significant plasticity (over 20% of plastic elongation). With increasing Zr content, the compressive strength decreases except for the Zr₆₇Cu₁₈Al₇Pd₅Nb₃ alloy. The fragility parameters were calculated to evaluate the glass-forming ability and plasticity. The fragility exhibits more sensitive correlation with plasticity than glass-forming ability. The ZrCuAlPdNb bulk metallic glasses have high crystallization activation energies of above 300 kJ/mol. The ZrCuAlPdNb bulk metallic glasses are favorable for application to biomaterials.

Approaching the ideal elastic limit of metallic glasses

The ideal elastic limit is the upper bound to the stress and elastic strain a material can withstand. This intrinsic property has been widely studied for crystalline metals, both theoretically and experimentally. For metallic glasses, however, the ideal elastic limit remains poorly characterized and understood. Here we show that the elastic strain limit and the corresponding strength of submicron-sized metallic glass specimens are about twice as high as the already impressive elastic limit observed in bulk metallic glass samples, in line with model predictions of the ideal elastic limit of metallic glasses. We achieve this by employing an in situ transmission electron microscope tensile deformation technique. Furthermore, we propose an alternative mechanism for the apparent 'work hardening' behaviour observed in the tensile stress-strain curves.

Towards ultrastrong glasses

The development of new glassy materials is key for addressing major global challenges in energy, medicine, and advanced communications systems. For example, thin, flexible, and large-area glass substrates will play an enabling role in the development of flexible displays, roll-to-roll processing of solar cells, next-generation touch-screen devices, and encapsulation of organic semiconductors. The main drawback of glass and its limitation for these applications is its brittle fracture behavior, especially in the presence of surface flaws, which can significantly reduce the practical strength of a glass product. Hence, the design of new ultrastrong glassy materials and strengthening techniques is of crucial importance. The main issues regarding glass strength are discussed, with an emphasis on the underlying microscopic mechanisms that are responsible for mechanical properties. The relationship among elastic properties and fracture behavior is also addressed, focusing on both oxide and metallic glasses. From a theoretical perspective, atomistic modeling of mechanical properties of glassy materials is considered. The topological origin of these properties is also discussed, including its relation to structural and chemical heterogeneities. Finally, comments are given on several toughening strategies for increasing the damage resistance of glass products.

Glass formation, chemical properties and surface analysis of Cu-based bulk metallic glasses

This paper reviews the influence of alloying elements Mo, Nb, Ta and Ni on glass formation and corrosion resistance of Cu-based bulk metallic glasses (BMGs). In order to obtain basic knowledge for application to the industry, corrosion resistance of the Cu–Hf–Ti–(Mo, Nb, Ta, Ni) and Cu–Zr–Ag–Al–(Nb) bulk glassy alloy systems in various solutions are reported in this work. Moreover, X-ray photoelectron spectroscopy (XPS) analysis is performed to clarify the surface-related chemical characteristics of the alloy before and after immersion in the solutions; this has lead to a better understanding of the correlation between the surface composition and the corrosion resistance.

Characterization of nanoscale mechanical heterogeneity in a metallic glass by dynamic force microscopy

We report nanoscale mechanical heterogeneity of a metallic glass characterized by dynamic force microscopy. Apparent energy dissipation with a variation of ~12%, originating from nonuniform distribution of local viscoelasticity, was observed. The correlation length of the heterogeneity was measured to be ~2.5 nm, consistent with the dimension of shear transformation zones for plastic flow. This study provides the first experimental evidence on the nanoscale viscoelastic heterogeneity in metallic glasses and may fill the gap between atomic models and macroscopic glass properties.

Mapping Residual-Stress Distributions in a Laser-Peened Vit-105 Bulk-Metallic Glass Using the Focused-Ion-Beam Micro-Slitting Method

Measuring residual-stresses at the micron scale in glassy materials imposes experimental challenges, particularly when using diffraction, or other conventional laboratory methods, e.g., optical non-contact methods, grid methods, etc. In this short paper, a technique for mapping residual-stress profiles in amorphous materials with high spatial definition is used to measure residual-stresses in a laser-peened and fatigued bulk-metallic glass - Vit-105. The method involves local deposition of nano Pt dots patterns on the mapped region of the specimen and milling of a series of micro-slots of size 15 × 2 × 0.4 μm3 using the focused ion beam of a dual beam Field Emission Gun Scanning Electron Microscope / Focused Ion Gun (FEGSEM/FIB) instrument. The deformation fields in the vicinity of slots are reconstructed by the digital image correlation analyses (DICA) of FEGSEM images recorded during milling. The residual-stresses are inferred by fitting a reference displacement field obtained from finite-element analyses (FEA) with the recorded displacement field. In this way, residual-stress distributions have been characterized as a function of the distance from the laser-peened surface to a depth of 1,200 microns with a spatial resolution of 30 μm. The influence of fatigue loading on the compressive residual-stresses spatial distribution is studied and discussed. It was found that the fatigue loading significantly changes the compressive residual-stress spatial distribution in the laser-peened layer.

Heterogeneities in CuZr-based bulk metallic glasses studied by x-ray scattering

Inhomogeneities in two CuZr-based bulk metallic glasses (BMGs) were studied by using synchrotron radiation x-ray scattering techniques. (Cu(4.5/5.5)Ag(1/5.5))(46)Zr(46)Al(8) BMG was found to be more inhomogeneous than Cu(46)Zr(46)Al(8) BMG on the small length scale, where Cu and Ag atoms form enriched zones. Such heterogeneities are locally favorable for forming close-packed icosahedron-like clusters in three-dimensional space, greatly promoting the glass forming ability of this alloy. Upon annealing near the T(g) temperature, the heterogeneities were reduced initially at low temperature and short time annealing, then regenerated again for temperature increase and time extension. The average environment around Zr atoms almost does not change. However, the heterogeneity increases for Cu, Zr and Ag atoms once nanocrystallization happens.

Bulk metallic glass: the smaller the better

Bulk metallic glasses (BMGs) are strong, highly elastic, and resistant to wear but still find limited utility due to their macroscopic brittle nature, high costs, and difficulty of processing, particularly when complex shapes are desired. These drawbacks can be mitigated when BMGs are used in miniature parts (< 1 cm), an application which takes advantage of BMGs' enhanced plasticity at small length scales as well the insignificant material cost associated with such parts. As an alternative to traditional metal processing techniques, thermoplastic forming (TPF)-based microfabrication methods have been developed which can process some BMGs like plastics. In this article, we discuss the properties and fabrication of BMGs on minuscule length scales to explore their prospective application in small-scale devices.

Role of Alloying Additions in Glass Formation and Properties of Bulk Metallic Glasses

Alloying addition, as a means of improving mechanical properties and saving on costs of materials, has been applied to a broad range of uses and products in the metallurgical fields. In the field of bulk metallic glasses (BMGs), alloying additions have also proven to play effective and important roles in promoting glass formation, enhancing thermal stability and improving plasticity of the materials. Here, we review the work on the role of alloying additions in glass formation and performance improvement of BMGs, with focus on our recent results of alloying additions in Pd-based BMGs.

Continuum modeling of bulk metallic glasses and composites

At low temperatures, monolithic bulk metallic glasses (BMGs) exhibit high strength and large elasticity limits. On the other hand, BMGs lack overall ductility due to highly localized deformation mechanisms. Recent experimental findings suggest that the problem of catastrophic failure by shear band propagation in BMGs can be mitigated by tailoring microstructural features at different length scales to promote more homogeneous plastic deformation. Herein, based on a continuum approach, we present a quantitative analysis of the effects of microstructure on the deformation behavior of monolithic BMGs and BMG composites. In particular, simulations highlight the importance of short-ranged structural correlations on ductility in monolithic BMGs and demonstrate that particle size controls the ductility of BMG composites. In broader terms, our results provide new avenues for further improvements to the mechanical properties of BMGs.

Plasticity of ductile metallic glasses: a self-organized critical state

We report a close correlation between the dynamic behavior of serrated flow and the plasticity in metallic glasses (MGs) and show that the plastic deformation of ductile MGs can evolve into a self-organized critical state characterized by the power-law distribution of shear avalanches. A stick-slip model considering the interaction of multiple shear bands is presented to reveal complex scale-free intermittent shear-band motions in ductile MGs and quantitatively reproduce the experimental observations. Our studies have implications for understanding the precise plastic deformation mechanism of MGs.

Superelongation and atomic chain formation in nanosized metallic glass

Bulk metallic glasses are brittle and fail with no plastic strain at room temperature once shear bands propagate. How do metallic glasses deform when the size is less than that of shear bands? Here we show that Al90Fe5Ce5 metallic glass with a size <20  nm can be extremely elongated to ∼200%. Remarkably, even an atomic chain was formed after sample necking, which was never observed in metallic glasses. The unexpected ductility may originate from the fast surface diffusion and the absence of shear band formation, and may guide the development of ductile metallic glasses for engineering applications.

Processing of bulk metallic glass

Bulk metallic glass (BMG) formers are multicomponent alloys that vitrify with remarkable ease during solidification. Technological interest in these materials has been generated by their unique properties, which often surpass those of conventional structural materials. The metastable nature of BMGs, however, has imposed a barrier to broad commercial adoption, particularly where the processing requirements of these alloys conflict with conventional metal processing methods. Research on the crystallization of BMG formers has uncovered novel thermoplastic forming (TPF)-based processing opportunities. Unique among metal processing methods, TPF utilizes the dramatic softening exhibited by a BMG as it approaches its glass-transition temperature and decouples the rapid cooling required to form a glass from the forming step. This article reviews crystallization processes in BMG former and summarizes and compares TPF-based processing methods. Finally, an assessment of scientific and technological advancements required for broader commercial utilization of BMGs will be made.

New class of plastic bulk metallic glass

An intrinsic plastic Cu(45)Zr(46)Al(7)Ti(2) bulk metallic glass (BMG) with high strength and superior compressive plastic strain of up to 32.5% was successfully fabricated by copper mold casting. The superior compressive plastic strain was attributed to a large amount of randomly distributed free volume induced by Ti minor alloying, which results in extensive shear band formation, branching, interaction and self-healing of minor cracks. The mechanism of plasticity presented here suggests that the creation of a large amount of free volume in BMGs by minor alloying or other methods might be a promising new way to enhance the plasticity of BMGs.

Tensile ductility and necking of metallic glass

Metallic glasses have a very high strength, hardness and elastic limit. However, they rarely show tensile ductility at room temperature and are considered quasi-brittle materials. Although these amorphous metals are capable of shear flow, severe plastic instability sets in at the onset of plastic deformation, which seems to be exclusively localized in extremely narrow shear bands approximately 10 nm in thickness. Using in situ tensile tests in a transmission electron microscope, we demonstrate radically different deformation behaviour for monolithic metallic-glass samples with dimensions of the order of 100 nm. Large tensile ductility in the range of 23-45% was observed, including significant uniform elongation and extensive necking or stable growth of the shear offset. This large plasticity in small-volume metallic-glass samples did not result from the branching/deflection of shear bands or nanocrystallization. These observations suggest that metallic glasses can plastically deform in a manner similar to their crystalline counterparts, via homogeneous and inhomogeneous flow without catastrophic failure. The sample-size effect discovered has implications for the application of metallic glasses in thin films and micro-devices, as well as for understanding the fundamental mechanical response of amorphous metals.

Super Plastic Bulk Metallic Glasses at Room Temperature

In contrast to the poor plasticity that is usually observed in bulk metallic glasses, super plasticity is achieved at room temperature in ZrCuNiAl synthesized through the appropriate choice of its composition by controlling elastic moduli. Microstructures analysis indicates that the super plastic bulk metallic glasses are composed of hard regions surrounded by soft regions, which enable the glasses to undergo true strain of more than 160%. This finding is suggestive of a solution to the problem of brittleness in, and has implications for understanding the deformation mechanism of, metallic glasses.

Making metallic glasses plastic by control of residual stress

Metallic glasses, now that many compositions can be made in bulk, are of interest for structural applications exploiting their yield stress and yield strain, which are exceptionally high for metallic materials. Their applicability is limited by their near-zero tensile ductility resulting from work-softening and shear localization. Even though metallic glasses can show extensive local plasticity, macroscopically they can effectively be brittle, and much current research is directed at improving their general plasticity. In conventional engineering materials as diverse as silicate glasses and metallic alloys, we can improve mechanical properties by the controlled introduction of compressive surface stresses. Here we demonstrate that we can controllably induce such residual stresses in a bulk metallic glass, and that they improve the mechanical performance, in particular the plasticity, but that the mechanisms underlying the improvements are distinct from those operating in conventional materials.

Extraordinary plasticity of ductile bulk metallic glasses

Shear bands generally initiate strain softening and result in low ductility of metallic glasses. In this Letter, we report high-resolution electron microscope observations of shear bands in a ductile metallic glass. Strain softening caused by localized shearing was found to be effectively prevented by nanocrystallization that is in situ produced by plastic flow within the shear bands, leading to large plasticity and strain hardening. These atomic-scale observations not only well explain the extraordinary plasticity that was recently observed in some bulk metallic glasses, but also reveal a novel deformation mechanism that can effectively improve the ductility of monolithic metallic glasses.

Amorphouslike diffraction pattern in solid metallic titanium

Amorphouslike diffraction patterns of solid elemental titanium have been detected under high pressure and high temperature using in situ energy-dispersive x-ray diffraction and a multianvil press. The onset pressure and the temperature of formation of amorphous titanium is found to be close to the alpha-beta-omega triple point in the P-T phase diagram. Amorphous Ti has been found to be thermally stable up to 1250 degrees C for at least 3 min at some pressures. By analyzing the conditions for producing amorphous elemental Zr and Ti, we observed a multi-phase-point amorphization phenomenon for preparing single-element bulk amorphous metals. The results reported may open a new way to preparing single-element bulk amorphous metals with a high thermal stability.