A biopolymer-like metal enabled hybrid material with exceptional mechanical prowess

The design principles for naturally occurring biological materials have inspired us to develop next-generation engineering materials with remarkable performance. Nacre, commonly referred to as nature's armor, is renowned for its unusual combination of strength and toughness. Nature's wisdom in nacre resides in its elaborate structural design and the judicious placement of a unique organic biopolymer with intelligent deformation features. However, up to now, it is still a challenge to transcribe the biopolymer's deformation attributes into a stronger substitute in the design of new materials. In this study, we propose a new design strategy that employs shape memory alloy to transcribe the “J-curve” mechanical response and uniform molecular/atomic level deformation of the organic biopolymer in the design of high-performance hybrid materials. This design strategy is verified in a TiNi-Ti₃Sn model material system. The model material demonstrates an exceptional combination of mechanical properties that are superior to other high-performance metal-based lamellar composites known to date. Our design strategy creates new opportunities for the development of high-performance bio-inspired materials.

Nanoarchitectured materials composed of fullerene-like spheroids and disordered graphene layers with tunable mechanical properties

Type-II glass-like carbon is a widely used material with a unique combination of properties including low density, high strength, extreme impermeability to gas and liquid and resistance to chemical corrosion. It can be considered as a carbon-based nanoarchitectured material, consisting of a disordered multilayer graphene matrix encasing numerous randomly distributed nanosized fullerene-like spheroids. Here we show that under both hydrostatic compression and triaxial deformation, this high-strength material is highly compressible and exhibits a superelastic ability to recover from large strains. Under hydrostatic compression, bulk, shear and Young's moduli decrease anomalously with pressure, reaching minima around 1-2 GPa, where Poisson's ratio approaches zero, and then revert to normal behaviour with positive pressure dependences. Controlling the concentration, size and shape of fullerene-like spheroids with tailored topological connectivity to graphene layers is expected to yield exceptional and tunable mechanical properties, similar to mechanical metamaterials, with potentially wide applications.

Locality and rapidity of the ultra-large elastic deformation of Nb nanowires in a NiTi phase-transforming matrix

This study investigated the elastic deformation behaviour of Nb nanowires embedded in a NiTi matrix. The Nb nanowires exhibited an ultra-large elastic deformation, which is found to be dictated by the martensitic transformation of the NiTi matrix, thus exhibiting unique characteristics of locality and rapidity. These are in clear contrast to our conventional observation of elastic deformations of crystalline solids, which is a homogeneous lattice distortion with a strain rate controlled by the applied strain. The Nb nanowires are also found to exhibit elastic-plastic deformation accompanying the martensitic transformation of the NiTi matrix in the case when the transformation strain of the matrix over-matches the elastic strain limit of the nanowires, or exhibit only elastic deformation in the case of under-matching. Such insight provides an important opportunity for elastic strain engineering and composite design.

Mechanisms of failure in nanoscale metallic glass

The emergence of size-dependent mechanical strength in nanosized materials is now well-established, but no fundamental understanding of fracture toughness or flaw sensitivity in nanostructures exists. We report the fabrication and in situ fracture testing of ∼70 nm diameter Ni-P metallic glass samples with a structural flaw. Failure occurs at the structural flaw in all cases, and the failure strength of flawed samples was reduced by 40% compared to unflawed samples. We explore deformation and failure mechanisms in a similar nanometallic glass via molecular dynamics simulations, which corroborate sensitivity to flaws and reveal that the structural flaw shifts the failure mechanism from shear banding to cavitation. We find that failure strength and deformation in amorphous nanosolids depend critically on the presence of flaws.

Bulk metallic glass composite with good tensile ductility, high strength and large elastic strain limit

Bulk metallic glasses exhibit high strength and large elastic strain limit but have no tensile ductility. However, bulk metallic glass composites reinforced by in-situ dendrites possess significantly improved toughness but at the expense of high strength and large elastic strain limit. Here, we report a bulk metallic glass composite with strong strain-hardening capability and large elastic strain limit. It was found that, by plastic predeformation, the bulk metallic glass composite can exhibit both a large elastic strain limit and high strength under tension. These unique elastic mechanical properties are attributed to the reversible B2↔B19′ phase transformation and the plastic-predeformation-induced complicated stress state in the metallic glass matrix and the second phase. These findings are significant for the design and application of bulk metallic glass composites with excellent mechanical properties.

A deformation mechanism of hard metal surrounded by soft metal during roll forming

It is interesting to imagine what would happen when a mixture of soft-boiled eggs and stones is deformed together. A foil made of pure Ti is stronger than that made of Cu. When a composite Cu/Ti foil deforms, the harder Ti will penetrate into the softer Cu in the convex shapes according to previously reported results. In this paper, we describe the fabrication of multilayer Cu/Ti foils by the roll bonding technique and report our observations. The experimental results lead us to propose a new deformation mechanism for a hard metal surrounded by a soft metal during rolling of a laminated foil, particularly when the thickness of hard metal foil (Ti, 25 μm) is much less than that of the soft metal foil (Cu, 300 μm). Transmission Electron Microscope (TEM) imaging results show that the hard metal penetrates into the soft metal in the form of concave protrusions. Finite element simulations of the rolling process of a Cu/Ti/Cu composite foil are described. Finally, we focus on an analysis of the deformation mechanism of Ti foils and its effects on grain refinement, and propose a grain refinement mechanism from the inside to the outside of the laminates during rolling.

Photomechanical bending of linear azobenzene polymer

In this work, photo-driven unimorph actuators are firstly fabricated by depositing azobenzene polymers onto silk fibroin films, eliminating the need for oriented azobenzene LCEs that have been used until now. The bending angle of the actuators can be well controlled either by changing the UV light intensity or by altering the thickness ratio of the two component layers. The bending deformation can be repeated many times without any fatigue.

Microstructure versus flaw: mechanisms of failure and strength in nanostructures

Understanding failure in nanomaterials is critical for the design of reliable structural materials and small-scale devices with nanoscale components. No consensus exists on the effect of flaws on fracture at the nanoscale, but proposed theories include nanoscale flaw tolerance and maintaining macroscopic fracture relationships at the nanoscale with scarce experimental support. We explore fracture in nanomaterials using nanocrystalline Pt nanocylinders with prefabricated surface notches created using a "paused" electroplating method. In situ scanning electron microscopy (SEM) tension tests demonstrate that the majority of these samples failed at the notches, but that tensile failure strength is independent of whether failure occurred at or away from the flaw. Molecular dynamics simulations verify these findings and show that local plasticity is able to reduce stress concentration ahead of the notch to levels comparable with the strengths of microstructural features (e.g., grain boundaries). Thus, failure occurs at the stress concentration with the highest local stress whether this is at the notch or a microstructural feature.

Crystalline liquid and rubber-like behavior in Cu nanowires

Via in situ TEM tensile tests on single crystalline copper nanowires with an advanced tensile device, we report here a crystalline-liquid-rubber-like (CRYS-LIQUE-R) behavior in fracturing crystalline metallic nanowires. A retractable strain of the fractured crystalline Cu nanowires can approach over 35%. This astonishing CRYS-LIQUE-R behavior of the fracturing highly strained single crystalline Cu nanowires originates from an instant release of the stored ultralarge elastic energy in the crystalline nanowires. The release of the ultralarge elastic energy was estimated to generate a huge reverse stress as high as ~10 GPa. The effective diffusion coefficient (D(eff)) increased sharply due to the consequent pressure gradient. In addition, due to the release of ultrahigh elastic energy, the estimated concomitant temperature increase was estimated as high as 0.6 Tm (Tm is the melting point of nanocrystalline Cu) on the fractured tip of the nanowires. These factors greatly enhanced the atomic diffusion process. Molecular dynamic simulations revealed that the very high reverse stress triggered dislocation nucleation and exhaustion.