Ultrastrong nanotwinned titanium alloys through additive manufacturing

Titanium alloys, widely used in the aerospace, automotive and energy sectors, require complex casting and thermomechanical processing to achieve the high strengths required for load-bearing applications. Here we reveal that additive manufacturing can exploit thermal cycling and rapid solidification to create ultrastrong and thermally stable titanium alloys, which may be directly implemented in service. As demonstrated in a commercial titanium alloy, after simple post-heat treatment, adequate elongation and tensile strengths over 1,600 MPa are achieved. The excellent properties are attributed to the unusual formation of dense, stable and internally twinned nanoprecipitates, which are rarely observed in traditionally processed titanium alloys. These nanotwinned precipitates are shown to originate from a high density of dislocations with a dominant screw character and formed from the additive manufacturing process. The work here paves the way to fabricate structural materials with unique microstructures and excellent properties for broad applications.

Investigations on the Phase Transformations, Equilibria and Athermal ω in Ni-Ga-Cr Ternary System

In the present work, the phase equilibria of the Ni-Ga-Cr ternary system at 850, 1000 and 1150 °C were experimentally investigated to provide the essential data for developing the high-entropy shape memory alloys (HESMAs) containing Ni, Ga and Cr. At 850 °C, in the Ni-rich portion, the B2 phase shows equilibrium with the L12 phase when the Cr content is less than 10.49 at. %, while displaying the equilibrium with L12 and BCC phases when the Cr content increases. The B2 + L12 + BCC changes into B2 + FCC + BCC three-phase equilibria from 850 to 1150 °C, as the L12 phase region becomes narrow with rising temperature. The two-phase equilibrium, B2 + BCC, was found at all the isothermal sections investigated. Other three-phase equilibria were also discovered: B2 + α-Cr3Ga + BCC and Ni2Ga3 + α-Cr3Ga + L at 850 °C, and B2 + α-Cr3Ga + L at 1000 °C. Significantly, an athermal ω intermetallic compound with the space group of P3¯m1 was observed distributing at the B2 phase in the quenched Ni45.98-Ga25.50-Cr28.52, Ni42.23-Ga15.70-Cr42.07 and Ni16.54-Ga13.63-Cr69.83 (at. %) alloys after being annealed at 1150 °C for 10 days. The high-resolution transmission electron microscopy (HRTEM) results reveal that the ω shows a crystallographic orientation of [11¯0]B2//[112¯0]ω; (111)B2//(0001)ω with the B2 parent phase.

Edge-dislocation-induced ultrahigh elevated-temperature strength of HfMoNbTaW refractory high-entropy alloys

Over 150 refractory high-entropy alloys (RHEAs) have been proposed in the last decade. Early alloys such as MoNbTaW and MoNbTaVW still show an unparalleled yield strength of approximately 400 MPa at 1600°C. However, RHEAs with even elevated high-temperature strength are necessary in aerospace vehicles and nuclear reactors to cope with advanced technology in the future. Here, solid-solution strengthening calculation and melting point prediction are combined to design single-phase RHEA for attaining ultrahigh strength at 1600°C. The results show that Hf_0.5MoNbTaW and HfMoNbTaW alloys after fully homogeneous treatment at 2100°C for 2 h reveal a homogenous body-centered cubic phase. HfMoNbTaW alloy exhibits a yield strength of 571 MPa at 1600°C, much higher than that of MoNbTaVW (477 MPa). It is found that a plateau of strength occurs from 800°C to 1200°C, which is important for raising the strength level of RHEAs at high temperatures. This strengthening mechanism is explained with the change of deformation mode from screw to edge dislocations, which contributes an edge-dislocation-induced strength. A similar alloy design strategy could be applied to develop more RHEAs with an ultrahigh strength level.

Microstructure and Mechanical Properties of Intergranular Boride Precipitation-Toughened HfMoNbTaTiZr Refractory High-Entropy Alloy

To develop strong refractory high-entropy alloys for use at elevated temperatures as well as to overcome grain-boundary brittleness, an equimolar HfMoNbTaTiZr alloy was prepared, and a minor amount of boron (0.1 at.%) was added into the alloy. The microstructures of the alloys were characterized, and their macro-to-microscale mechanical properties were measured. The microstructural observations indicated that the matrices of both the alloys were composed of a body-centered cubic solid-solution structure, and the added boron induced the precipitation of hexagonal close-packed borides (most likely the (Hf, Zr)B₂) at the grain boundaries. The modulus and hardness of differently oriented grains were about equivalent, suggesting a diminished anisotropy, and many small slips occurred on multiple {110} planes. While the hardness of the matrix was not increased, the intergranular precipitation of the borides markedly raised the hardness of the grain boundaries. Owing to the enhanced grain boundary cohesion, the work hardenability and ductility were effectively improved with the addition of boron.

A nanodispersion-in-nanograins strategy for ultra-strong, ductile and stable metal nanocomposites

Nanograined metals have the merit of high strength, but usually suffer from low work hardening capacity and poor thermal stability, causing premature failure and limiting their practical utilities. Here we report a "nanodispersion-in-nanograins" strategy to simultaneously strengthen and stabilize nanocrystalline metals such as copper and nickel. Our strategy relies on a uniform dispersion of extremely fine sized carbon nanoparticles (2.6 ± 1.2 nm) inside nanograins. The intragranular dispersion of nanoparticles not only elevates the strength of already-strong nanograins by 35%, but also activates multiple hardening mechanisms via dislocation-nanoparticle interactions, leading to improved work hardening and large tensile ductility. In addition, these finely dispersed nanoparticles result in substantially enhanced thermal stability and electrical conductivity in metal nanocomposites. Our results demonstrate the concurrent improvement of several mutually exclusive properties in metals including strength-ductility, strength-thermal stability, and strength-electrical conductivity, and thus represent a promising route to engineering high-performance nanostructured materials.

Phase Volume Fraction-Dependent Strengthening in a Nano-Laminated Dual-Phase High-Entropy Alloy

A recently synthesized FCC/HCP nano-laminated dual-phase (NLDP) CoCrFeMnNi high entropy alloy (HEA) exhibits excellent strength-ductility synergy. However, the underlying strengthening mechanisms of such a novel material is far from being understood. In this work, large-scale atomistic simulations of in-plane tension of the NLDP HEA are carried out in order to explore the HCP phase volume fraction-dependent strengthening. It is found that the dual-phase (DP) structure can significantly enhance the strength of the material, and the strength shows apparent phase volume fraction dependence. The yield stress increases monotonously with the increase of phase volume fraction, resulting from the increased inhibition effect of interphase boundary (IPB) on the nucleation of partial dislocations in the FCC lamella. There exists a critical phase volume fraction, where the flow stress is the largest. The mechanisms for the volume fraction-dependent flow stress include volume fraction-dependent phase strengthening effect, volume fraction-dependent IPB strengthening effect, and volume fraction-dependent IPB softening effect, that is, IPB migration and dislocation nucleation from the dislocation-IPB reaction sites. This work can provide a fundamental understanding for the physical mechanisms of strengthening effects in face-centered cubic HEAs with a nanoscale NLDP structure.

Achieving thermally stable nanoparticles in chemically complex alloys via controllable sluggish lattice diffusion

Nanoparticle strengthening provides a crucial basis for developing high-performance structural materials with potentially superb mechanical properties for structural applications. However, the general wisdom often fails to work well due to the poor thermal stability of nanoparticles, and the rapid coarsening of these particles will lead to the accelerated failures of these materials especially at elevated temperatures. Here, we demonstrate a strategy to achieve ultra-stable nanoparticles at 800~1000 °C in a Ni59.9-xCoxFe13Cr15Al6Ti6B0.1 (at.%) chemically complex alloy, resulting from the controllable sluggish lattice diffusion (SLD) effect. Our diffusion kinetic simulations reveal that the Co element leads to a significant reduction in the interdiffusion coefficients of all the main elements, especially for the Al element, with a maximum of up to 5 orders of magnitude. Utilizing first-principles calculations, we further unveil the incompressibility of Al induced by the increased concentration of Co plays a critical role in controlling the SLD effect. These findings are useful for providing advances in the design of novel structural alloys with extraordinary property-microstructure stability combinations for structural applications.

A mechanically strong and ductile soft magnet with extremely low coercivity

Soft magnetic materials (SMMs) serve in electrical applications and sustainable energy supply, allowing magnetic flux variation in response to changes in applied magnetic field, at low energy loss¹. The electrification of transport, households and manufacturing leads to an increase in energy consumption owing to hysteresis losses². Therefore, minimizing coercivity, which scales these losses, is crucial³. Yet meeting this target alone is not enough: SMMs in electrical engines must withstand severe mechanical loads; that is, the alloys need high strength and ductility⁴. This is a fundamental design challenge, as most methods that enhance strength introduce stress fields that can pin magnetic domains, thus increasing coercivity and hysteresis losses⁵. Here we introduce an approach to overcome this dilemma. We have designed a Fe–Co–Ni–Ta–Al multicomponent alloy (MCA) with ferromagnetic matrix and paramagnetic coherent nanoparticles (about 91 nm in size and around 55% volume fraction). They impede dislocation motion, enhancing strength and ductility. Their small size, low coherency stress and small magnetostatic energy create an interaction volume below the magnetic domain wall width, leading to minimal domain wall pinning, thus maintaining the soft magnetic properties. The alloy has a tensile strength of 1,336 MPa at 54% tensile elongation, extremely low coercivity of 78 A m⁻¹ (less than 1 Oe), moderate saturation magnetization of 100 A m² kg⁻¹ and high electrical resistivity of 103 μΩ cm.

An iron–cobalt–nickel–tantalum–aluminium multicomponent alloy with ferromagnetic matrix and paramagnetic coherent nanoparticles is described, showing high tensile strength and ductility, along with very low coercivity.

Tailoring Mechanical and Electrochemical Properties of the Cr15Fe20Co35Ni20Mo10 High-Entropy Alloy via the Competition between Recrystallization and Precipitation Processes

A strategy to improve the mechanical and electrochemical properties of Cr15Fe20Co35Ni20Mo10 (Mo10) high-entropy alloys (HEA) by regulating the thermal-mechanical process was investigated. Due to the mutual competition between recrystallization and μ-phase precipitation behavior, the microstructure after annealing consists of recrystallized fine face-centered cubic grains with numerous annealing twins, non-recrystallized deformed grains with high-density dislocations as well as high-density nanoscale μ-phase precipitates. The combination of grain boundary strengthening, precipitation strengthening, and hetero-deformation induced strengthening endowed an ultrahigh yield strength of 1189 MPa and a uniform elongation of 17.5%. The increased yield strength activated the formation of stacking faults and deformation twinning as the additional deformation modes, which enabled the Mo10 HEA to exhibit a high strain-hardening rate and thus maintained superior ductility and enhanced tensile strength. Most importantly, when high-density dislocations accumulate at the phase boundaries, the nanoscale μ-phase can plastically deform by dislocation slips and the formation of stacking faults, which can relieve the high stress concentrations and thus prevent the cracking. The electrochemical properties of the annealed Mo10 HEA are decreased (compared to the homogenized ones), but can be optimized by adjusting the content and size and fraction of the μ-phase. This work sheds light on developing high-performance HEAs.

Halide perovskite single crystals: growth, characterization, and stability for optoelectronic applications

Recently, metal halide perovskite materials have received significant attention as promising candidates for optoelectronic applications with tremendous achievements, owing to their outstanding optoelectronic properties and facile solution-processed fabrication. However, the existence of a large number of grain boundaries in perovskite polycrystalline thin films causes ion migration, surface defects, and instability, which are detrimental to device applications. Compared with their polycrystalline counterparts, perovskite single crystals have been explored to realize stable and excellent properties such as a long diffusion length and low trap density. The development of growth techniques and physicochemical characterizations led to the widespread implementation of perovskite single-crystal structures in optoelectronic applications. In this review, recent progress in the growth techniques of perovskite single crystals, including advanced crystallization methods, is summarized. Additionally, their optoelectronic characterizations are elucidated along with a detailed analysis of their optical properties, carrier transport mechanisms, defect densities, surface morphologies, and stability issues. Furthermore, the promising applications of perovskite single crystals in solar cells, photodetectors, light-emitting diodes, lasers, and flexible devices are discussed. The development of suitable growth and characterization techniques contributes to the fundamental investigation of these materials and aids in the construction of highly efficient optoelectronic devices based on halide perovskite single crystals.

Flexoresponses of Synthetic Antiferromagnetic Systems Hosting Skyrmions

While strain gradients break lattice centrosymmetry, ferromagnetism is a time-reversal symmetry breaking product. Flexomagnetic effect in ferromagnets is usually indirect and weak. In this Letter, we reveal a topologically enhanced flexomagnetic effect in synthetic antiferromagnetic systems based on Dzyaloshinskii-Moriya interaction and the large deformability of skyrmion. Moreover, the synthetic antiferromagnetic skyrmion exhibits an unexpected Hall effect under strain gradient. We propose that this flexo-Hall effect originates from a geometric Magnus force related to the asymmetric deformation of skyrmion. Our results shed new insights into the flexoresponses in systems hosting topological structures and may open up a new field-"flexoskyrmionics".

Heterogeneous lattice strain strengthening in severely distorted crystalline solids

Multi-principal element alloys (MPEAs) exhibit outstanding mechanical properties because the core effect of severe atomic lattice distortion is distinctly different from that of traditional alloys. However, at the mesoscopic scale the underlying physics for the abundant dislocation activities responsible for strength-ductility synergy has not been uncovered. While the Eshelby mean-field approaches become insufficient to tackle yielding and plasticity in severely distorted crystalline solids, here we develop a three-dimensional discrete dislocation dynamics simulation approach by taking into account the experimentally measured lattice strain field from a model FeCoCrNiMn MPEA to explore the heterogeneous strain-induced strengthening mechanisms. Our results reveal that the heterogeneous lattice strain causes unusual dislocation behaviors (i.e., multiple kinks/jogs and bidirectional cross slips), resulting in the strengthening mechanisms that underpin the strength-ductility synergy. The outcome of our research sheds important insights into the design of strong yet ductile distorted crystalline solids, such as high-entropy alloys and high-entropy ceramics.

Performance-oriented multistage design for multi-principal element alloys with low cost yet high efficiency

Multi-principal element alloys (MPEAs) with remarkable performances possess great potential as structural, functional, and smart materials. However, their efficient performance-orientated design in a wide range of compositions and types is an extremely challenging issue, because of properties strongly dependent upon the composition and composition-dominated microstructure. Here, we propose a multistage-design approach integrating machine learning, physical laws and a mathematical model for developing the desired-property MPEAs in a very time-efficient way. Compared to the existing physical model- or machine-learning-assisted material development, the forward-and-inverse problems, including identifying the target property and unearthing the optimal composition, can be tackled with better efficiency and higher accuracy using our proposed avenue, which defeats the one-step component-performance design strategy by multistage-design coupling constraints. Furthermore, we developed a new multi-phase MPEA at the minimal time and cost, whose high strength-ductility synergy exceeded those of its system and subsystem reported so far by searching for the optimal combination of phase fraction and composition. The present work suggests that the property-guided composition and microstructure are precisely tailored through the newly built approach with significant reductions of the development period and cost, which is readily extendable to other multi-principal element materials.

Influence of Plasma Arc Current on the Friction and Wear Properties of CoCrFeNiMn High Entropy Alloy Coatings Prepared on CGI through Plasma Transfer Arc Cladding

High-entropy alloys receive more attention for high strength, good ductility as well as good wear resistance. In this work, CoCrFeNiMn high-entropy alloy (HEA) coatings were deposited on compacted graphite iron through plasma transfer arc at different currents. The microstructure and wear properties of the CoCrFeNiMn HEA coatings were investigated. The coatings are composed of single phase with FCC structure. The CoCrFeNiMn HEA coating had the highest microhardness of 394 ± 21.6 HV0.2 and the lowest wear mass loss when the plasma current was 65 A. All of the HEA coatings had higher friction coefficients than that of the substrate. There were adhesive, abrasive and oxidation wear forms in the HEA coatings with the wear couple of N80 alloy. The HEA coating presented higher friction coefficient and better wear resistance than compacted graphite iron.

MENUS-Materials engineering by neutron scattering

Materials engineering by neutron scattering (MENUS) at the second target station will be a transformational high-flux, versatile, multiscale materials engineering diffraction beamline with unprecedented new capabilities for the study of complex materials and structures. It will support both fundamental and applied materials research in a broad range of fields. MENUS will combine unprecedented long-wavelength neutron flux and unique detector coverage to enable real-time studies of complex structural and functional materials under external stimuli. The incorporated small angle neutron scattering and transmission/imaging capabilities will extend its sensitivity to larger length scales and higher spatial resolution. Multimodal MENUS will provide crystallographic and microstructure data to the materials science and engineering community to understand lattice strain/phase transition/microstructure/texture evolution in three orthogonal directions in complex material systems under combined extreme applied conditions. The capabilities of MENUS will open new scientific opportunities and meet the research needs for science challenges to enable studies of a range of phenomena and answer the key questions in material design/exploration, advanced material processing, transformative manufacturing, and material operations of national impacts in our daily life.

Using High-Entropy Configuration Strategy to Design Na-Ion Layered Oxide Cathodes with Superior Electrochemical Performance and Thermal Stability

Na-ion layered oxide cathodes (Na_xTMO₂, TM = transition metal ion(s)), as an analogue of lithium layered oxide cathodes (such as LiCoO₂, LiNi_xCo_yMn_1-x-yO₂), have received growing attention with the development of Na-ion batteries. However, due to the larger Na⁺ radius and stronger Na⁺-Na⁺ electrostatic repulsion in NaO₂ slabs, some undesired phase transitions are observed in Na_xTMO₂. Herein, we report a high-entropy configuration strategy for Na_xTMO₂ cathode materials, in which multicomponent TMO₂ slabs with enlarged interlayer spacing help strengthen the whole skeleton structure of layered oxides through mitigating Jahn-Teller distortion, Na⁺/vacancy ordering, and lattice parameter changes. The strengthened skeleton structure with a modulated particle morphology dramatically improves the Na⁺ transport kinetics and suppresses intragranular fatigue cracks and TM dissolution, thus leading to highly improved performances. Furthermore, the elaborate high-entropy TMO₂ slabs enhance the TM-O bonding energy to restrain oxygen release and thermal runaway, benefiting for the improvement of thermal safety.

Chemical medium-range order in a medium-entropy alloy

High-/medium-entropy alloys (H/MEA) have the inherent local chemical order. Yet, as a structural link between the incipient short-range order and mature long-range counterpart, the chemical medium-range order (CMRO) is conjectural and remains open questions as to if, and what kind of, CMRO would be produced and if CMRO is mechanically stable during plastic deformation. Here, we show compelling evidences for CMRO in an Al_9.5CrCoNi MEA. Specifically, the electron diffraction under both [\documentclass[12pt]{minimal} \usepackage{amsmath} \usepackage{wasysym} \usepackage{amsfonts} \usepackage{amssymb} \usepackage{amsbsy} \usepackage{mathrsfs} \usepackage{upgreek} \setlength{\oddsidemargin}{-69pt} \begin{document}$$112$$\end{document}112] and [\documentclass[12pt]{minimal} \usepackage{amsmath} \usepackage{wasysym} \usepackage{amsfonts} \usepackage{amssymb} \usepackage{amsbsy} \usepackage{mathrsfs} \usepackage{upgreek} \setlength{\oddsidemargin}{-69pt} \begin{document}$$013$$\end{document}013] zone axis show the definite spots for CMRO of lattice periodicity. CMRO entities are seen directly of medium-ranged in sizes by using dark-field imaging, along with the tendency towards like-pair avoidance and unlike-pair preference based on atomic-resolution EDS mapping. These findings substantiate CMRO with a realistic structural picture in view of crystal periodicity and chemical species occupation, shedding light on understanding the microstructural link at an extended length scale beyond the short-range order.

The existence of chemical medium-range order (CMRO) in high- and medium- entropy alloys remains conjectural. Here the authors show evidences of CMRO by electron diffraction spots of lattice periodicity, observable entities, occupancy of preferential species, and stable sizes upon deformation.

A highly distorted ultraelastic chemically complex Elinvar alloy

The development of high-performance ultraelastic metals with superb strength, a large elastic strain limit and temperature-insensitive elastic modulus (Elinvar effect) are important for various industrial applications, from actuators and medical devices to high-precision instruments^1,2. The elastic strain limit of bulk crystalline metals is usually less than 1 per cent, owing to dislocation easy gliding. Shape memory alloys³-including gum metals^4,5 and strain glass alloys^6,7-may attain an elastic strain limit up to several per cent, although this is the result of pseudo-elasticity and is accompanied by large energy dissipation³. Recently, chemically complex alloys, such as 'high-entropy' alloys⁸, have attracted tremendous research interest owing to their promising properties^9-15. In this work we report on a chemically complex alloy with a large atomic size misfit usually unaffordable in conventional alloys. The alloy exhibits a high elastic strain limit (approximately 2 per cent) and a very low internal friction (less than 2 × 10^-4) at room temperature. More interestingly, this alloy exhibits an extraordinary Elinvar effect, maintaining near-constant elastic modulus between room temperature and 627 degrees Celsius (900 kelvin), which is, to our knowledge, unmatched by the existing alloys hitherto reported.

Multi-principal elemental intermetallic nanoparticles synthesized via a disorder-to-order transition

Nanoscale multi-principal element intermetallics (MPEIs) may provide a broad and tunable compositional space of active, high-surface area materials with potential applications such as catalysis and magnetics. However, MPEI nanoparticles are challenging to fabricate because of the tendency of the particles to grow/agglomerate or phase-separated during annealing. Here, we demonstrate a disorder-to-order phase transition approach that enables the synthesis of ultrasmall (4 to 5 nm) and stable MPEI nanoparticles (up to eight elements). We apply just 5 min of Joule heating to promote the phase transition of the nanoparticles into L1₀ intermetallic structure, which is then preserved by rapidly cooling. This disorder-to-order transition results in phase-stable nanoscale MPEIs with compositions (e.g., PtPdAuFeCoNiCuSn), which have not been previously attained by traditional synthetic methods. This synthesis strategy offers a new paradigm for developing previously unexplored MPEI nanoparticles by accessing a nanoscale-size regime and novel compositions with potentially broad applications.

Unraveling the origin of extra strengthening in gradient nanotwinned metals

The emergence of heterogeneous nanostructured metals offers exciting opportunities for achieving extraordinary mechanical properties. Gradient nanotwinned Cu is a prominent class of heterogeneous nanostructured metals, as it exhibits a superior extra strength compared with nongradient counterparts. However, the mechanistic origin of the extra strength remains elusive. At a more fundamental level, the strengthening effects of plastically inhomogeneous deformation in heterogeneous nanostructured metals are not well understood. Here, we use a combination of controlled material processing, back-stress measurement, dislocation microstructure characterization, and strain gradient plasticity modeling to unravel the origin of the extra strength in gradient nanotwinned Cu. The combined experimental and modeling framework may be applied to accelerate the rational design of heterogeneous nanostructured metals with enhanced mechanical performance.

Materials containing heterogeneous nanostructures hold great promise for achieving superior mechanical properties. However, the strengthening effect due to plastically inhomogeneous deformation in heterogeneous nanostructures has not been clearly understood. Here, we investigate a prototypical heterogeneous nanostructured material of gradient nanotwinned (GNT) Cu to unravel the origin of its extra strength arising from gradient nanotwin structures relative to uniform nanotwin counterparts. We measure the back and effective stresses of GNT Cu with different nanotwin thickness gradients and compare them with those of homogeneous nanotwinned Cu with different uniform nanotwin thicknesses. We find that the extra strength of GNT Cu is caused predominantly by the extra back stress resulting from nanotwin thickness gradient, while the effective stress is almost independent of the gradient structures. The combined experiment and strain gradient plasticity modeling show that an increasing structural gradient in GNT Cu produces an increasing plastic strain gradient, thereby raising the extra back stress. The plastic strain gradient is accommodated by the accumulation of geometrically necessary dislocations inside an unusual type of heterogeneous dislocation structure in the form of bundles of concentrated dislocations. Such a heterogeneous dislocation structure produces microscale internal stresses leading to the extra back stress in GNT Cu. Altogether, this work establishes a fundamental connection between the gradient structure and extra strength in GNT Cu through the mechanistic linkages of plastic strain gradient, heterogeneous dislocation structure, microscale internal stress, and extra back stress. Broadly, this work exemplifies a general approach to unraveling the strengthening mechanisms in heterogeneous nanostructured materials.

Rapid Atomic Ordering Transformation toward Intermetallic Nanoparticles

Chemically ordered intermetallic nanoparticles are promising candidates for energy-related applications such as electrocatalysis. However, the synthesis of intermetallics generally requires long annealing (several hours) to achieve the ordered structure, which causes nanoparticles agglomeration and diminished performance, particularly for catalysis. Herein, we demonstrate a new rapid Joule heating approach that can synthesize highly ordered and well-dispersed intermetallic nanoparticles. As a proof-of-concept, we synthesized fully ordered Pd₃Pb intermetallic nanoparticles that feature small size distribution (∼6 nm). Computational analysis of the L1₂ Pd₃Pb material suggests that this rapid atomic ordering transformation can be attributed to a vacancy-mediated diffusion mechanism. Moreover, the nanoparticles demonstrate excellent electrocatalytic activity and exceptional stability for the oxygen reduction reaction (ORR), retaining >95% of the current density over 10 h of chronoamperometry test with negligible structural and compositional changes. This study demonstrates a new strategy of providing a new direction for intermetallic synthesis and catalyst discovery.

Nanoprecipitate-Strengthened High-Entropy Alloys

Multicomponent high-entropy alloys (HEAs) can be tuned to a simple phase with some unique alloy characteristics. HEAs with body-centered-cubic (BCC) or hexagonal-close-packed (HCP) structures are proven to possess high strength and hardness but low ductility. The faced-centered-cubic (FCC) HEAs present considerable ductility, excellent corrosion and radiation resistance. However, their strengths are relatively low. Therefore, the strategy of strengthening the ductile FCC matrix phase is usually adopted to design HEAs with excellent performance. Among various strengthening methods, precipitation strengthening plays a dazzling role since the characteristics of multiple principal elements and slow diffusion effect of elements in HEAs provide a chance to form fine and stable nanoscale precipitates, pushing the strengths of the alloys to new high levels. This paper summarizes and review the recent progress in nanoprecipitate-strengthened HEAs and their strengthening mechanisms. The alloy-design strategies and control of the nanoscale precipitates in HEAs are highlighted. The future works on the related aspects are outlined.

Corrosion Resistance of CoCrFeNiMn High Entropy Alloy Coating Prepared through Plasma Transfer Arc Claddings

High entropy alloy attracts great attention for its high thermal stability and corrosion resistance. A CoCrFeNiMn high-entropy alloy coating was deposited on grey cast iron through plasma transfer arc cladding. It formed fine acicular martensite near the grey cast iron, with columnar grains perpendicular to the interface between the grey cast iron substrate and the cladding layer as well as dendrite in the middle part of the coatings. Simple FCC solid solutions present in the coatings which were similar to the powder’s structure. The coating had a microhardness of 300 ± 21.5 HV0.2 when the cladding current was 80 A for the solid solution strengthening. The HEA coating had the highest corrosion potential of −0.253 V when the plasma current was 60 A, which was much higher than the grey cast iron’s corrosion potential of −0.708 V. Meanwhile, the coating had a much lower corrosion current density of 9.075 × 10−7 mA/cm2 than the grey cast iron’s 2.4825 × 10−6 mA/cm2, which reflected that the CoCrFeNiMn HEA coating had much better corrosion resistance and lower corrosion rate than the grey cast iron for single FCC solid solution phase and a relatively higher concentration of Cr in the grain boundaries than in the grains and this could lead to corrosion protection effects.

Strength through high slip-plane density

[Figure: see text].

Gradient cell-structured high-entropy alloy with exceptional strength and ductility

[Figure: see text].

Elimination of oxygen sensitivity in α-titanium by substitutional alloying with Al

Individually, increasing the concentration of either oxygen or aluminum has a deleterious effect on the ductility of titanium alloys. For example, extremely small amounts of interstitial oxygen can severely deteriorate the tensile ductility of titanium, particularly at cryogenic temperatures. Likewise, substitutional aluminum will decrease the ductility of titanium at low-oxygen concentrations. Here, we demonstrate that, counter-intuitively, significant additions of both Al and O substantially improves both strength and ductility, with a 6-fold increase in ductility for a Ti-6Al-0.3 O alloy as compared to a Ti-0.3 O alloy. The Al and O solutes act together to increase and sustain a high strain-hardening rate by modifying the planar slip that predominates into a delocalized, three-dimensional dislocation pattern. The mechanism can be attributed to decreasing stacking fault energy by Al, modification of the “shuffle” mechanism of oxygen-dislocation interaction by the repulsive Al-O interaction in Ti, and micro-segregation of Al and O by the same cause.

Individual addition of O or Al is known to deteriorate ductility of Ti alloys, especially at cryogenic temperatures. Here the authors demonstrate a counter-intuitive effect where significant addition of both Al and O substantially improves both strength and ductility in a Ti-6Al-0.3 O ternary alloy.

In situ design of advanced titanium alloy with concentration modulations by additive manufacturing

[Figure: see text].

Manipulation of Microstructure and Mechanical Properties in N-Doped CoCrFeMnNi High-Entropy Alloys

Herein, we carefully investigate the effect of nitrogen doping in the equiatomic CoCrFeMnNi high-entropy alloy (HEA) on the microstructure evolution and mechanical properties. After homogenization (1100 °C for 20 h), cold-rolling (reduction ratio of 60%) and subsequent annealing (800 °C for 1 h), a unique complex heterogeneous microstructure consisting of fine recrystallized grains, large non-recrystallized grains, and nanoscale Cr2N precipitates, were obtained in nitrogen-doped (0.3 wt.%) CoCrFeMnNi HEA. The yield strength and ultimate tensile strength can be significantly improved in nitrogen-doped (0.3 wt.%) CoCrFeMnNi HEA with a complex heterogeneous microstructure, which shows more than two times higher than those compared to CoCrFeMnNi HEA under the identical process condition. It is achieved by the simultaneous operation of various strengthening mechanisms from the complex heterogeneous microstructure. Although it still has not solved the problem of ductility reduction, as the strength increases because the microstructure optimization is not yet complete, it is expected that precise control of the unique complex heterogeneous structure in nitrogen-doped CoCrFeMnNi HEA can open a new era in overcoming the strength–ductility trade-off, one of the oldest dilemmas of structural materials.

Martensitic Transformation in Fe_{x}Mn_{80-x}Co_{10}Cr_{10} High-Entropy Alloy

High-entropy alloys and even medium-entropy alloys are an intriguing class of materials in that structure and property relations can be controlled via alloying and chemical disorder over wide ranges in the composition space. Employing density-functional theory combined with the coherent-potential approximation to average over all chemical configurations, we tune free energies between face-centered-cubic and hexagonal-close-packed phases in Fe_{x}Mn_{80-x}Co_{10}Cr_{10} systems. Within Fe-Mn-based alloys, we show that the martensitic transformation and chemical short-range order directly correlate with the face-centered-cubic and hexagonal-close-packed energy difference and stacking-fault energies, which are in quantitative agreement with recent observation of two phase region (face-centered cubic and hexagonal closed pack) in a polycrystalline high-entropy alloy sample at x=40 at.%. Our predictions are further confirmed by single-crystal measurements on a x=40 at.% using transmission-electron microscopy, selective-area diffraction, and electron-backscattered-diffraction mapping. The results herein offer an understanding of transformation-induced or twinning-induced plasticity in this class of high-entropy alloys and a design guide for controlling the physics at the electronic level.

Ultrastrong and Ductile Soft Magnetic High-Entropy Alloys via Coherent Ordered Nanoprecipitates

The lack of strength and damage tolerance can limit the applications of conventional soft magnetic materials (SMMs), particularly in mechanically loaded functional devices. Therefore, strengthening and toughening of SMMs is critically important. However, conventional strengthening concepts usually significantly deteriorate soft magnetic properties, due to Bloch wall interactions with the defects used for hardening. Here a novel concept to overcome this dilemma is proposed, by developing bulk SMMs with excellent mechanical and attractive soft magnetic properties through coherent and ordered nanoprecipitates (<15 nm) dispersed homogeneously within a face-centered cubic matrix of a non-equiatomic CoFeNiTaAl high-entropy alloy (HEA). Compared to the alloy in precipitate-free state, the alloy variant with a large volume fraction (>42%) of nanoprecipitates achieves significantly enhanced strength (≈1526 MPa) at good ductility (≈15%), while the coercivity is only marginally increased (<10.7 Oe). The ordered nanoprecipitates and the resulting dynamic microband refinement in the matrix significantly strengthen the HEAs, while full coherency between the nanoprecipitates and the matrix leads at the same time to the desired insignificant pinning of the magnetic domain walls. The findings provide guidance for developing new high-performance materials with an excellent combination of mechanical and soft magnetic properties as needed for the electrification of transport and industry.

Structural hierarchy defeats alloy cracking

Internal herringbone structures in a ductile multicomponent alloy enable crack tolerance

Hierarchical crack buffering triples ductility in eutectic herringbone high-entropy alloys

In human-made malleable materials, microdamage such as cracking usually limits material lifetime. Some biological composites, such as bone, have hierarchical microstructures that tolerate cracks but cannot withstand high elongation. We demonstrate a directionally solidified eutectic high-entropy alloy (EHEA) that successfully reconciles crack tolerance and high elongation. The solidified alloy has a hierarchically organized herringbone structure that enables bionic-inspired hierarchical crack buffering. This effect guides stable, persistent crystallographic nucleation and growth of multiple microcracks in abundant poor-deformability microstructures. Hierarchical buffering by adjacent dynamic strain-hardened features helps the cracks to avoid catastrophic growth and percolation. Our self-buffering herringbone material yields an ultrahigh uniform tensile elongation (~50%), three times that of conventional nonbuffering EHEAs, without sacrificing strength.

Simultaneously enhancing the ultimate strength and ductility of high-entropy alloys via short-range ordering

Simultaneously enhancing strength and ductility of metals and alloys has been a tremendous challenge. Here, we investigate a CoCuFeNiPd high-entropy alloy (HEA), using a combination of Monte Carlo method, molecular dynamic simulation, and density-functional theory calculation. Our results show that this HEA is energetically favorable to undergo short-range ordering (SRO), and the SRO leads to a pseudo-composite microstructure, which surprisingly enhances both the ultimate strength and ductility. The SRO-induced composite microstructure consists of three categories of clusters: face-center-cubic-preferred (FCCP) clusters, indifferent clusters, and body-center-cubic-preferred (BCCP) clusters, with the indifferent clusters playing the role of the matrix, the FCCP clusters serving as hard fillers to enhance the strength, while the BCCP clusters acting as soft fillers to increase the ductility. Our work highlights the importance of SRO in influencing the mechanical properties of HEAs and presents a fascinating route for designing HEAs to achieve superior mechanical properties.

Atomistic simulations of dislocation mobility in refractory high-entropy alloys and the effect of chemical short-range order

Refractory high-entropy alloys (RHEAs) are designed for high elevated-temperature strength, with both edge and screw dislocations playing an important role for plastic deformation. However, they can also display a significant energetic driving force for chemical short-range ordering (SRO). Here, we investigate mechanisms underlying the mobilities of screw and edge dislocations in the body-centered cubic MoNbTaW RHEA over a wide temperature range using extensive molecular dynamics simulations based on a highly-accurate machine-learning interatomic potential. Further, we specifically evaluate how these mechanisms are affected by the presence of SRO. The mobility of edge dislocations is found to be enhanced by the presence of SRO, whereas the rate of double-kink nucleation in the motion of screw dislocations is reduced, although this influence of SRO appears to be attenuated at increasing temperature. Independent of the presence of SRO, a cross-slip locking mechanism is observed for the motion of screws, which provides for extra strengthening for refractory high-entropy alloy system.

Shear band-driven precipitate dispersion for ultrastrong ductile medium-entropy alloys

Precipitation strengthening has been the basis of physical metallurgy since more than 100 years owing to its excellent strengthening effects. This approach generally employs coherent and nano-sized precipitates, as incoherent precipitates energetically become coarse due to their incompatibility with matrix and provide a negligible strengthening effect or even cause brittleness. Here we propose a shear band-driven dispersion of nano-sized and semicoherent precipitates, which show significant strengthening effects. We add aluminum to a model CoNiV medium-entropy alloy with a face-centered cubic structure to form the L2₁ Heusler phase with an ordered body-centered cubic structure, as predicted by ab initio calculations. Micro-shear bands act as heterogeneous nucleation sites and generate finely dispersed intragranular precipitates with a semicoherent interface, which leads to a remarkable strength-ductility balance. This work suggests that the structurally dissimilar precipitates, which are generally avoided in conventional alloys, can be a useful design concept in developing high-strength ductile structural materials.

A dual-phase alloy with ultrahigh strength-ductility synergy over a wide temperature range

High-entropy alloys (HEAs), as an emerging class of materials, have pointed a pathway in developing alloys with interesting property combinations. Although they are not exempted from the strength-ductility trade-off, they present a standing chance in overcoming this challenge. Here, we report results for a precipitation-strengthening strategy, by tuning composition to design a CoNiV-based face-centered cubic/B2 duplex HEA. This alloy sustains ultrahigh gigapascal-level tensile yield strengths and excellent ductility from cryogenic to elevated temperatures. The highest specific yield strength (~150.2 MPa·cm³/g) among reported ductile HEAs is obtained. The ability of the alloy presented here to sustain this excellent strength-ductility synergy over a wide temperature range is aided by multiple deformation mechanisms i.e., twins, stacking faults, dynamic strain aging, and dynamic recrystallization. Our results open the avenue for designing precipitation-strengthened lightweight HEAs with advanced strength-ductility combinations over a wide service temperature range.

High-throughput design of high-performance lightweight high-entropy alloys

Developing affordable and light high-temperature materials alternative to Ni-base superalloys has significantly increased the efforts in designing advanced ferritic superalloys. However, currently developed ferritic superalloys still exhibit low high-temperature strengths, which limits their usage. Here we use a CALPHAD-based high-throughput computational method to design light, strong, and low-cost high-entropy alloys for elevated-temperature applications. Through the high-throughput screening, precipitation-strengthened lightweight high-entropy alloys are discovered from thousands of initial compositions, which exhibit enhanced strengths compared to other counterparts at room and elevated temperatures. The experimental and theoretical understanding of both successful and failed cases in their strengthening mechanisms and order-disorder transitions further improves the accuracy of the thermodynamic database of the discovered alloy system. This study shows that integrating high-throughput screening, multiscale modeling, and experimental validation proves to be efficient and useful in accelerating the discovery of advanced precipitation-strengthened structural materials tuned by the high-entropy alloy concept.

Advanced screening strategies for the design of high-entropy alloys are highly desirable. Here the authors use the project-oriented design strategy and CALPHAD-based high-throughput calculation tool to rapidly screen promising Al-Cr-Fe-Mn-Ti structural HEAs for high-temperature applications.

In Situ Medium Entropy Intermetallic Reinforced Composite Coating Fabricated by Additive Manufacturing

The possibility of stabilizing different amounts of medium-entropy intermetallic compounds (MEIMCs) within a multicomponent matrix using laser cladding is demonstrated. The results indicated that MEIMC with a B2 structure could be successfully formed within a multicomponent BCC matrix during laser cladding of a proper ratio of Al, Fe, Co, Cu, Mn, and Ni powders. Two coatings with different contents of MEIMC were fabricated by changing the feeding rate of the powder mixture. Based on the X-ray diffraction (XRD) and energy dispersive spectroscopy (EDS) analyses, the Al-rich intermetallic particles were qualitatively identified as (Fe0.55Co0.18Cu0.22Ni0.03Mn0.02)Al MEIMC. It was also found that the feeding rate affects the content of MEIMC, and consequently, the grain structure and microhardness values. Finally, we propose MEIMC-reinforced alloys as a more effective alternative system to be used for fabricating high-performance coatings using laser cladding.

Bifunctional nanoprecipitates strengthen and ductilize a medium-entropy alloy

Single-phase high- and medium-entropy alloys with face-centred cubic (fcc) structure can exhibit high tensile ductility^1,2 and excellent toughness^2,3, but their room-temperature strengths are low^1-3. Dislocation obstacles such as grain boundaries⁴, twin boundaries⁵, solute atoms⁶ and precipitates^7-9 can increase strength. However, with few exceptions^8-11, such obstacles tend to decrease ductility. Interestingly, precipitates can also hinder phase transformations^12,13. Here, using a model, precipitate-strengthened, Fe-Ni-Al-Ti medium-entropy alloy, we demonstrate a strategy that combines these dual functions in a single alloy. The nanoprecipitates in our alloy, in addition to providing conventional strengthening of the matrix, also modulate its transformation from fcc-austenite to body-centred cubic (bcc) martensite, constraining it to remain as metastable fcc after quenching through the transformation temperature. During subsequent tensile testing, the matrix progressively transforms to bcc-martensite, enabling substantial increases in strength, work hardening and ductility. This use of nanoprecipitates exploits synergies between precipitation strengthening and transformation-induced plasticity, resulting in simultaneous enhancement of tensile strength and uniform elongation. Our findings demonstrate how synergistic deformation mechanisms can be deliberately activated, exactly when needed, by altering precipitate characteristics (such as size, spacing, and so on), along with the chemical driving force for phase transformation, to optimize strength and ductility.

Investigation of the Stability Mechanisms of Eight-Atom Binary Metal Clusters Using DFT Calculations and k-means Clustering Algorithm

Here, we report density functional theory calculations combined with the k-means clustering algorithm and the Spearman rank correlation analysis to investigate the stability mechanisms of eight-atom binary metal AB clusters, where A and B are Fe, Co, Ni, Cu, Ga, Al, and Zn (7 unary and 21 binary clusters). Based on the excess energy analysis, the six most stable binary clusters are NiAl, NiGa, CoAl, FeNi, NiZn, and FeAl, and except for FeNi, their highest energetic stabilities can be explained by the hybridization of the d- and sp-states, which is maximized at the 50% composition, i.e., A₄B₄. Based on the Spearman correlation analysis, the energetic stability of the binary clusters increases with an increase in the highest occupied molecule orbital-lowest unoccupied molecular orbital (HOMO-LUMO) energy separation, which can be considered as a global descriptor. Furthermore, reducing the total magnetic moment values increases the stability for binary clusters without the Fe, Co, and Ni species, while the binary FeB, CoB, and NiB clusters increase their energetic stability with a decrease in the cluster radius, respectively, i.e., an energetic preference for compact structures.

Enhancing fatigue life by ductile-transformable multicomponent B2 precipitates in a high-entropy alloy

Catastrophic accidents caused by fatigue failures often occur in engineering structures. Thus, a fundamental understanding of cyclic-deformation and fatigue-failure mechanisms is critical for the development of fatigue-resistant structural materials. Here we report a high-entropy alloy with enhanced fatigue life by ductile-transformable multicomponent B2 precipitates. Its cyclic-deformation mechanisms are revealed by real-time in-situ neutron diffraction, transmission-electron microscopy, crystal-plasticity modeling, and Monte-Carlo simulations. Multiple cyclic-deformation mechanisms, including dislocation slips, precipitation strengthening, deformation twinning, and reversible martensitic phase transformation, are observed in the studied high-entropy alloy. Its improved fatigue performance at low strain amplitudes, i.e., the high fatigue-crack-initiation resistance, is attributed to the high elasticity, plastic deformability, and martensitic transformation of the B2-strengthening phase. This study shows that fatigue-resistant alloys can be developed by incorporating strengthening ductile-transformable multicomponent intermetallic phases.

A fundamental understanding of fatigue-failure mechanisms is key to develop robust structural materials. Here the authors report a high entropy alloy with enhanced fatigue life by ductile transformable multicomponent B2 precipitates, as revealed by combined experimental and simulation methods.

Design and perspective of amorphous metal nanoparticles from laser synthesis and processing

Amorphous metal nanoparticles (A-NPs) have aroused great interest in their structural disordering nature and combined downsizing strategies (e.g. nanoscaling), both of which are beneficial for highly strengthened properties compared to their crystalline counterparts. Conventional synthesis strategies easily induce product contamination and/or size limitations, which largely narrow their applications. In recent years, laser ablation in liquid (LAL) and laser fragmentation in liquid (LFL) as "green" and scalable colloid synthesis methodologies have attracted extensive enthusiasm in the production of ultrapure crystalline NPs, while they also show promising potential for the production of A-NPs. Yet, the amorphization in such methods still lacks sufficient rules to follow regarding the formation mechanism and criteria. To that end, this article reviews amorphous metal oxide and carbide NPs from LAL and LFL in terms of NP types, liquid selection, target elements, laser parameters, and possible formation mechanism, all of which play a significant role in the competitive relationship between amorphization and crystallization. Furthermore, we provide the prospect of laser-generated metallic glass nanoparticles (MG-NPs) from MG targets. The current and potential applications of A-NPs are also discussed, categorized by the attractive application fields e.g. in catalysis and magnetism. The present work aims to give possible selection rules and perspective on the design of colloidal A-NPs as well as the synthesis criteria of MG-NPs from laser-based strategies.

Direct observation of chemical short-range order in a medium-entropy alloy

Complex concentrated solutions of multiple principal elements are being widely investigated as high- or medium-entropy alloys (HEAs or MEAs)^1-11, often assuming that these materials have the high configurational entropy of an ideal solution. However, enthalpic interactions among constituent elements are also expected at normal temperatures, resulting in various degrees of local chemical order^12-22. Of the local chemical orders that can develop, chemical short-range order (CSRO) is arguably the most difficult to decipher and firm evidence of CSRO in these materials has been missing thus far^16,22. Here we discover that, using an appropriate zone axis, micro/nanobeam diffraction, together with atomic-resolution imaging and chemical mapping via transmission electron microscopy, can explicitly reveal CSRO in a face-centred-cubic VCoNi concentrated solution. Our complementary suite of tools provides concrete information about the degree/extent of CSRO, atomic packing configuration and preferential occupancy of neighbouring lattice planes/sites by chemical species. Modelling of the CSRO order parameters and pair correlations over the nearest atomic shells indicates that the CSRO originates from the nearest-neighbour preference towards unlike (V-Co and V-Ni) pairs and avoidance of V-V pairs. Our findings offer a way of identifying CSRO in concentrated solution alloys. We also use atomic strain mapping to demonstrate the dislocation interactions enhanced by the CSROs, clarifying the effects of these CSROs on plasticity mechanisms and mechanical properties upon deformation.