Multiscale and Multistep Ordering of Flow-Induced Nucleation of Polymers

Structure and Morphology of Poly(lactic acid) Stereocomplex Nanofiber Shish Kebabs

We report the formation and structure of poly(lactic acid) (PLA) nanofiber shish kebabs (NFSKs) containing stereocomplex crystal (SC) shish and SC/homocrystal (HC) kebabs. PLA-based NFSKs were obtained by combining electrospinning and controlled polymer crystallization in order to investigate the interplay between PLA SC and HC formation. Nanofibers were produced by electrospinning poly(l-lactic acid)/poly(d-lactic acid) (PLLA/PDLA) blends and were used as the shish. A secondary polymer (either PDLA or PLLA/PDLA blends) was decorated on the nanofiber by an incubation method to form kebab lamellae. We show that both SC and HC kebab crystals can be formed using a SC shish following a soft epitaxy mechanism, while the subtle morphological differences in the resultant NFSKs reveal the propensity of SC nuclei in SC/HC crystallization.

A new Fourier transformation method for SAXS of polymer lamellar crystals

The interface distribution function is composed mainly of the self-interference item of the first interface F₁₁, the interference term of the first and the second interfaces F₁₂, and the interference term of the first and the third interfaces F₁₃.

Frustrating Strain-Induced Crystallization of Natural Rubber with Biaxial Stretch

The supreme mechanical performance of natural rubber (NR) is commonly attributed to strain-induced crystallization (SIC). The SIC of NR during uniaxial stretch has been extensively investigated, whereas that under multiaxial deformation has been rarely reported, which is close to real service conditions (i.e., tire). In this work, the crystallization behavior of NR under biaxial stretch was studied with in situ synchrotron radiation wide-angle X-ray diffraction in combination with a custom-built biaxial stretch machine. It is observed that biaxial stretch frustrates the SIC of NR: within λ_x/λ_y < 1.6, where λ_x and λ_y are stretch ratios of two mutually perpendicular axes, no crystallization emerges even under large drawing ratio until sample fracture at ambient temperature. This finding challenges the common wisdom of the self-reinforcement mechanism of SIC in NR under multiaxial deformation in real service conditions. A theoretical SIC model is proposed, which can decouple the contributions of conformational entropy reduction ΔS_f and amorphous chain orientation f to final Gibbs free energy change (ΔG) during multiaxial deformation. This model quantitatively renders a reproduction of the crystallinity during the biaxial stretch, which is well consistent with experimental results and can be further generalized for flow-induced crystallization of semicrystalline polymers.

Divining the shape of nascent polymer crystal nuclei

We demonstrate that nascent polymer crystals (i.e., nuclei) are anisotropic entities with neither spherical nor cylindrical geometry, in contrast to previous assumptions. In fact, cylindrical, spherical, and other high symmetry geometries are thermodynamically unfavorable. Moreover, postcritical transitions are necessary to achieve the lamellae that ultimately arise during the crystallization of semicrystalline polymers. We also highlight how inaccurate treatments of polymer nucleation can lead to substantial errors (e.g., orders of magnitude discrepancies in predicted nucleation rates). These insights are based on quantitative analysis of over four million crystal clusters from the crystallization of prototypical entangled polyethylene melts. New comprehensive bottom-up models are needed to capture polymer nucleation.

Manipulation of Chain Entanglement and Crystal Networks of Biodegradable Poly(butylene adipate-co-butylene terephthalate) During Film Blowing through the Addition of a Chain Extender: An In Situ Synchrotron Radiation X-ray Scattering Study

One prerequisite for the large-scale application of biodegradable polymers is the manipulation of macroscopic performances of commercially available biopolymers during processing according to different real service requirements. Herein, the microstructural evolution of poly(butylene adipate-co-butylene terephthalate) (PBAT) modified by chain extender during film blowing was investigated by in situ synchrotron radiation X-ray scattering to unveil the origin of different performances. The chain dynamics difference induced by the chain extender was first characterized by the rheological measurement and ¹H Multiple Quantum (MQ) NMR. It shows that the terminal relaxation is significantly slowed down, while the locally segmental dynamics is not apparently changed. With the assistance of the custom-built film blowing apparatus, the microstructure right above the die exit (D = 13-165 mm) was in situ, simultaneously captured by small- and wide-angle scattering (SAXS/WAXS), where four distinct regimes can be defined. Only the PBAT melt signals are found in regime I, whereas the formation of the mesomorphic domains as shown by the SAXS streaks appearing in regime II. The crystal shows up in regime III, where the WAXS signal appears. A dramatic increment of the crystallinity is found in regime III, which contributes to the continuous increasing bubble modulus with the formation of the crystal-based network. Such a crystal-based network is filled with crystals in regime IV, where the diameter of the PBAT bubble remains constant. The addition of the chain extender is found to significantly influence the structural evolution within different regimes. These dynamics and structure information could supply general guidance for bubble stability improvement and modification of macroscopic performances of biodegradable polymer products.

Preparation of Polyethylene and Ethylene/Methacrylic Acid Copolymer Blend Films with Tunable Surface Properties through Manipulating Processing Parameters during Film Blowing

Polymer films based on polyethylene (PE) and ionomer ethylene/methacrylic acid (EMAA) copolymer blend were prepared by film blowing, whose surface properties were tuned by varying processing parameters, i.e., take up ratio (TUR). Blends of PE/EMAA copolymer were firstly prepared by the melt-mixing method, before being further blown to films. The wettability of the film was investigated by measuring the contact angle/water-film encounter time, and optical properties, i.e., the haze and transmittance. The wettability was found to be enhanced with the increase of TUR. So too was the haze, while the transmittance was found to be almost independent of TUR. The XPS and AFM results directly show the increasing polar functional groups (-COO^-) on the surface and roughness with increasing TUR. Further analysis of the 2D SAXS and WAXS unveiled the origin of the invariant transmittance, which resulted from the minor change of the crystallinity and the monotonic increase of the haze, with TUR resulting from the evolution of crystal orientation. In addition to other post-modification methods, the current study provides an alternative route to prepare large-scale PE films as the template for the advanced potential applications, i.e., covering in the layer of roof, the privacy of protective windows, and multitudes of packaging.

Nonequilibrium Monte Carlo simulations of entangled polymer melts under steady shear flow

We present a nonequilibrium Monte Carlo (MC) methodology based on expanded nonequilibrium thermodynamic formalism to simulate entangled polymeric materials undergoing steady shear flow. Motivated by the standard kinetic theory for entangled polymers, a second-rank symmetric conformation tensor based on the entanglement segment vector was adopted in the expanded statistical-ensemble based MC method as the nonequilibrium structural variable that properly represents the deformed structure of the system by the flow. The corresponding (second-rank symmetric) conjugate thermodynamic force variable was introduced to simulate an external flow field. As a test case, we applied the GENERIC MC to C₄₀₀H₈₀₂ entangled linear polyethylene melts in a wide range of shear rates. Detailed analysis of the GENERIC MC results for various structural and rheological properties (such as chain size, chain orientation, mesoscale chain configuration, topological properties, and material functions) was carried out via direct comparison with the corresponding NEMD results. Overall, the GENERIC MC is shown to predict the general trends of the nonequilibrium properties of polymer systems reasonably for a wide range of flow strengths (i.e., 0.5 ≤ De ≤ 540). In conjunction with NEMD, the present MC method can thus be used to extract fundamental thermodynamic information (nonequilibrium entropy and free energy functions) of entangled polymeric systems under various flow types. Despite the general consistency between the GENERIC MC and NEMD results, some quantitative discrepancies appear in the intermediate-to-strong flow regime. This behavior stems from the inherent mean-field nature of the MC force field which is applied to the individual entanglement segments independently and uniformly along the chain, without accounting for any flow-induced structural or dynamical correlations between segments.

Shear-Induced Extensional Response Behaviors of Tethered von Willebrand Factor

We perform single-molecule flow experiments using confocal microscopy and a microfluidic device for shear rates up to 20,000 s^-1 and present results for the shear-induced unraveling and elongation of tethered von Willebrand factor (VWF) multimers. Further, we employ companion Brownian dynamics simulations to help explain details of our experimental observations using a parameterized coarse-grained model of VWF. We show that global conformational changes of tethered VWF can be accurately captured using a relatively simple mechanical model. Good agreement is found between experimental results and computational predictions for the threshold shear rate of extension, existence of nonhomogenous fluorescence distributions along unraveled multimer contours, and large variations in extensional response behaviors. Brownian dynamics simulations reveal the strong influence of varying chain length, tethering point location, and number of tethering locations on the underlying unraveling response. Through a complex molecule like VWF that naturally adopts a wide distribution of molecular size and has multiple binding sites within each molecule, this work demonstrates the power of tandem experiment and simulation for understanding flow-induced changes in biomechanical state and global conformation of macromolecules.

Electrospinning and Electrospun Nanofibers: Methods, Materials, and Applications

Electrospinning is a versatile and viable technique for generating ultrathin fibers. Remarkable progress has been made with regard to the development of electrospinning methods and engineering of electrospun nanofibers to suit or enable various applications. We aim to provide a comprehensive overview of electrospinning, including the principle, methods, materials, and applications. We begin with a brief introduction to the early history of electrospinning, followed by discussion of its principle and typical apparatus. We then discuss its renaissance over the past two decades as a powerful technology for the production of nanofibers with diversified compositions, structures, and properties. Afterward, we discuss the applications of electrospun nanofibers, including their use as "smart" mats, filtration membranes, catalytic supports, energy harvesting/conversion/storage components, and photonic and electronic devices, as well as biomedical scaffolds. We highlight the most relevant and recent advances related to the applications of electrospun nanofibers by focusing on the most representative examples. We also offer perspectives on the challenges, opportunities, and new directions for future development. At the end, we discuss approaches to the scale-up production of electrospun nanofibers and briefly discuss various types of commercial products based on electrospun nanofibers that have found widespread use in our everyday life.

Kinetically Controlled Self-Assembly of Block Copolymers into Segmented Wormlike Micelles in Microfluidic Chips

Kinetically controlled self-assembly of block copolymers (BCPs) in solution is an efficient route to fabricate complex hierarchical colloids which are of great importance for nanoencapsulation, microreactors, and biomimics. Herein, segmented wormlike micelles (SWMs) with controllable size are generated by the self-assembly of polystyrene- block-poly(4-vinyl pyridine) in microfluidic channel. Different from the assembly of BCPs off-chip at the same solution properties, it is found that the fabricated SWMs are kinetically controlled assemblies with thermodynamic metastable structures, which are formed by the orderly aggregation of preformed spherical micelles because of the fast mixing process in microfluidic channels. Moreover, by manipulating the total flow velocity of water and BCPs solution or their flow velocity ratio, both of the percentages of SWMs among the whole assemblies and their sizes can be effectively tuned. On the basis of electron microscopy and dynamic light scatting investigations, a product diagram of micellar morphologies associated to initial polymer concentration and flow velocity ratio of water/BCPs solution was constructed, which is important for the rational design and fabrication of complex hierarchical BCP colloids.

Study on the Thermodynamics of Polymer Crystallization Based on Twin-Lattice Model

Polymer crystallization is the most important part in determining the performance of polymeric materials. The twin-lattice model originally provided by Lennard-Jones and Devonshire, developed by Pople and Karasz and other researchers, is extended for describing the thermodynamics of polymer crystallization. The positional order of segments and the orientational order of bonds are considered in this model. The free energy of polymers is obtained by further introducing the conformational energy and entropy, and thus a new parameter is defined, which is the ratio of conformational energy and positional diffusion energy. We studied two kinds of processes in polymer crystallization, including the process with plastic crystal phase and without any mesophases. The choice of crystallizing process is determined by the magnitude of lattice energy and conformational energy. The solid-solid transition from crystal to plastic crystal shows a significant dependence on the conformational energy. Considering data reliability, n-paraffins are chosen as the representation of polymers to compare the predictions of the model with experimental observations. We predict the number of carbons beyond which the rotator phase disappears, which is quite in agreement with the experiments. These calculations and results show this model can provide a new understanding to the crystallization of polymers.